Embossing device

By using contour guide rollers and conical movable block structures in corrugated paper embossing devices, the problem of cardboard offset during embossing is solved, and a more stable embossing effect is achieved, reducing the unevenness in product quality is achieved. , improves yield.

CN222246396UActive Publication Date: 2024-12-27ANHUI BAICANG PACKAGING CO LTD
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Patent Information

Application Number
CN202420680749.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2024-12-27
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

When existing corrugated embossing devices produce products of different sizes, the cardboard may be offset in the embossing roller, resulting in uneven textures and affecting product quality.

Method used

An embossing device is designed, using a contoured guide roller and a conical movable block structure. By adjusting the distance between the conical movable blocks, the cardboard of different sizes is limited to ensure that it is stable when entering the pressure roller area. , combined with the double-threaded rod and spring mechanism, achieve stable support and extrusion of the cardboard.

Benefits of technology

It improves the stability of embossing, reduces the proportion of defective products, and increases the yield rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an embossing device, which belongs to the field of corrugated paper embossing and comprises a workbench, a lower compression roller is mounted on the inner side of one end of the workbench through a bearing, frames are symmetrically arranged above the workbench, lifting blocks are mounted on the inner sides of the frames in a sliding manner, an upper compression roller is mounted between the two lifting blocks through a bearing, and the lower compression roller is mounted on the upper compression roller through a bearing. The upper pressing roller is arranged over the lower pressing roller, the axes of the upper pressing roller and the lower pressing roller are parallel, a guide roller is installed at the front end of the inner side of the workbench through a bearing, the upper surface of the guide roller and the upper surface of the lower pressing roller are equal in height, a notch is formed in the surface of the guide roller, the notch is communicated with the inner side of the guide roller, and the guide roller as high as the pressing rollers is arranged in front of the equipment. And meanwhile, the two conical movable blocks are arranged on the surface of the guide roller in a sliding mode, the paperboards of different sizes are limited by adjusting the distance between the two movable blocks, and the paperboards are prevented from being stable when entering the compression roller area.
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Description

Technical Field

[0001] The utility model relates to the field of corrugated paper embossing, and more specifically, to an embossing device. Background Art

[0002] Corrugated cardboard is a multi-layer adhesive body, which is composed of at least one layer of corrugated core paper and one layer of cardboard. It has high mechanical strength and can withstand collisions and falls during transportation. The actual performance of corrugated cardboard depends on three factors: the characteristics of the core paper and cardboard and the structure of the carton itself. During production, the internal core paper needs to be embossed to form a wavy pattern to improve the overall strength of the cardboard. The existing embossing device works through two rollers with patterns, but due to the need to produce products of different sizes, the existing equipment does not get the corresponding limit when the paper passes through the embossing roller, which may cause the cardboard to deflect due to force, thereby affecting the uniformity of the pattern and resulting in poor product quality. Utility Model Content

[0003] 1. Technical problems to be solved

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide an embossing device, which can achieve the storage limit of the cardboard when it enters the embossing roller, prevent the cardboard from being offset due to pressure, and improve the yield rate.

[0005] 2. Technical solution

[0006] To solve the above problems, the utility model adopts the following technical solutions.

[0007] A kind of embossing device comprises a workbench, a lower pressure roller is installed on the inner side of one end of the workbench through a bearing, a frame is symmetrically arranged above the workbench, a lifting block is slidably installed on the inner side of the frame, an upper pressure roller is installed between the two lifting blocks through a bearing, the upper pressure roller is placed directly above the lower pressure roller and the axes of the two are parallel, a guide roller is installed on the front end of the inner side of the workbench through a bearing, the upper surface of the guide roller is at the same height as the upper surface of the lower pressure roller, a notch is opened on the surface of the guide roller, the notch and the inner side of the guide roller are connected, a conical movable block is symmetrically and slidably installed on the surface of the guide roller, the conical movable block is truncated, and the size of one end close to each other is smaller than the other side, a connecting block is arranged on the inner side of the conical movable block, a sliding sleeve is arranged on the inner side of the connecting block, the sliding sleeve is concentric with the conical movable block, the connecting block passes through the notch, and the sliding sleeve is arranged inside the guide roller.

[0008] Furthermore, a double-threaded rod is installed inside the guide roller through a bearing, one end of the double-threaded rod passes through the surface of one side of the workbench, a control wheel is provided at the end of the double-threaded rod, the control wheel is placed outside the workbench, and the double-threaded rod passes through the sliding sleeve.

[0009] Furthermore, an extrusion block is symmetrically and slidably mounted on the surface of the double-threaded rod, the extrusion block is placed inside the guide roller, and two of the extrusion blocks are respectively placed outside the two conical movable blocks, and the extrusion block is adapted to the internal size of the guide roller.

[0010] Furthermore, a spring is sleeved on the surface of the double-threaded rod, the spring is placed inside the guide roller, and the spring is placed between the extrusion block and the conical movable block.

[0011] Furthermore, a screw is vertically installed inside the frame through a bearing, the lifting block is screwed on the surface of the screw, the screw passes through the top of the frame, a pulley is arranged above the screw, the pulley is placed above the frame, belts are sleeved on the surfaces of two of the pulleys, and a control handwheel is arranged above one of the pulleys.

[0012] Furthermore, a motor is arranged on a surface of one side of the workbench, an output end of the motor is connected to the axis of the lower pressure roller, and adjustment legs are arranged at the four corners of the bottom of the workbench.

[0013] Furthermore, a conveyor belt is arranged at one end of the inner side of the workbench, and the upper surface of the conveyor belt is at the same height as the top of the lower pressure roller.

[0014] 3. Beneficial effects

[0015] Compared with the prior art, the utility model has the following advantages: the utility model provides an embossing device, a guide roller of the same height as the pressing roller is arranged in front of the equipment to provide support for the entry of the cardboard, and two conical movable blocks slide on the surface of the guide roller. By adjusting the distance between the two movable blocks, cardboards of different sizes can be limited to prevent instability when entering the pressing roller area, thereby improving the stability of embossing and reducing the proportion of defective products. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the installation cross-sectional structure of the guide roller and the conical movable block of the utility model;

[0018] Figure 3 It is a schematic diagram of the structure of the conical movable block of the utility model.

[0019] Explanation of the numbers in the figure: 1. Workbench; 2. Adjustment legs; 3. Conveyor belt; 4. Frame; 5. Screw; 6. Lifting block; 7. Pulley; 8. Belt; 9. Control hand wheel; 10. Upper pressure roller; 11. Lower pressure roller; 12. Motor; 13. Guide roller; 14. Notch; 15. Conical movable block; 16. Connecting block; 17. Sliding sleeve; 18. Double threaded rod; 19. Control wheel; 20. Extrusion block; 21. Spring. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0021] Embodiment 1:

[0022] See also Figure 1 As shown, an embossing device includes a workbench 1, a lower pressing roller 11 is installed on the inner side of one end of the workbench 1 through a bearing, a frame 4 is symmetrically arranged above the workbench 1, a lifting block 6 is slidably installed on the inner side of the frame 4, an upper pressing roller 10 is installed between the two lifting blocks 6 through a bearing, so as to adjust the height of the upper pressing roller 10, so that the upper pressing roller 10 and the lower pressing roller 11 are close to each other to achieve extrusion during embossing, the upper pressing roller 10 is placed directly above the lower pressing roller 11, the axes of the two are parallel, and the patterns of the two are corresponding, and a guide roller 13 is installed on the front end of the inner side of the workbench 1 through a bearing, and the upper surface of the guide roller 13 is at the same height as the upper surface of the lower pressing roller 11, so that the cardboard can smoothly enter the lower pressing roller 11 through the upper surface of the guide roller 13.

[0023] Please refer to Figure 2 and Figure 3 As shown, a notch 14 is provided on the surface of the guide roller 13, and the cross section of the guide roller 13 is C-shaped. The notch 14 and the inner side of the guide roller 13 are connected. A conical movable block 15 is symmetrically and slidably installed on the surface of the guide roller 13. The conical movable block 15 is truncated cone-shaped, and the size of one end close to each other is smaller than the other side, so as to guide the entry of the cardboard, so that the cardboard is in the center position of the device and cannot be offset or moved. A connecting block 16 is provided on the inner side of the conical movable block 15, and a sliding sleeve 17 is provided on the inner side of the connecting block 16. The sliding sleeve 17 is concentric with the conical movable block 15, thereby ensuring that the conical movable block 15 and the sliding sleeve 17 are a whole, which is convenient for overall movement. The connecting block 16 passes through the notch 14, and the sliding sleeve 17 is placed inside the guide roller 13.

[0024] Please refer to Figure 2As shown, a double-threaded rod 18 is installed inside the guide roller 13 through a bearing, and one end of the double-threaded rod 18 passes through the surface of one side of the workbench 1, and a control wheel 19 is arranged at the end of the double-threaded rod 18. The control wheel 19 is placed on the outside of the workbench 1 so as to control the double-threaded rod 18 from the outside. The double-threaded rod 18 passes through the sliding sleeve 17, and there is no contact between the double-threaded rod 18 and the sliding sleeve 17. An extrusion block 20 is symmetrically and slidably installed on the surface of the double-threaded rod 18, and the extrusion block 20 is placed on the inside of the guide roller 13, and the two extrusion blocks 20 are respectively placed on the outside of the two conical movable blocks 15. The extrusion block 20 is adapted to the internal size of the guide roller 13, so that the distance between the two extrusion blocks 20 can be adjusted by rotating the double-threaded rod 18. The extrusion block 20 is in the direction and adapted to the internal size of the guide roller 13 to ensure that when the double-threaded rod 18 rotates, the extrusion block 20 will not be driven to rotate, but can only be driven to move.

[0025] Among them, a spring 21 is sleeved on the surface of the double-threaded rod 18, and the spring 21 is placed on the inner side of the guide roller 13. The spring 21 is placed between the extrusion block 20 and the conical movable block 15. The position of the extrusion block 20 can realize the extrusion adjustment of the spring 21 to control the position of the conical movable block 15 and make the conical movable block 15 itself have a certain elastic force.

[0026] Please refer to Figure 1 As shown, a screw rod 5 is vertically installed inside the frame 4 through a bearing, a lifting block 6 is screwed on the surface of the screw rod 5, the screw rod 5 passes through the top of the frame 4, a pulley 7 is arranged above the screw rod 5, the pulley 7 is placed above the frame 4, belts 8 are sleeved on the surfaces of the two pulleys 7, and a control hand wheel 9 is arranged above one of the pulleys 7 to realize simultaneous and unidirectional control of the two screw rods 5 to ensure the smooth movement of the upper pressure roller 10.

[0027] Please refer to Figure 1 As shown, a motor 12 is arranged on one side surface of the workbench 1, and the output end of the motor 12 is connected to the axis of the lower pressure roller 11 to provide power to the lower pressure roller 11. Adjustment legs 2 are arranged at the four corners of the bottom of the workbench 1, and a conveyor belt 3 is arranged at one end of the inner side of the workbench 1. The upper surface of the conveyor belt 3 is at the same height as the top of the lower pressure roller 11.

[0028] When in use: adjust the distance between the two conical movable blocks 15 according to the size of the product to be embossed, screw the control wheel 19 to drive the double-threaded rod 18 to rotate, and then drive the two extrusion blocks 20 to approach or move away from each other, and then apply pressure to the spring 21. When the extrusion blocks 20 approach each other, the conical movable block 15 can be driven to approach to adapt to the processing of small-sized products. Conversely, when the extrusion blocks 20 move away from each other, the conical movable block 15 can be moved away from each other, while ensuring that the two conical movable blocks 15 are symmetrical relative to the center of the guide roller 13, and the product passes through the surface of the guide roller 13 and enters between the lower pressure roller 11 and the upper pressure roller 10. Rotate the control hand wheel 9 to drive the screw 5 to rotate through the cooperation of the belt 8 and the pulley 7, and then adjust the height of the lifting block 6 to control the extrusion force of the upper pressure roller 10 on the product. Start the motor 12 to drive the lower pressure roller 11 to rotate, realize feeding, and then realize embossing. The embossed product will enter the upper surface of the conveyor belt 3 to realize transportation.

[0029] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. An embossing device, comprising a workbench (1), characterized in that: A lower pressure roller (11) is installed on the inner side of one end of the workbench (1) via a bearing, a frame (4) is symmetrically arranged above the workbench (1), a lifting block (6) is slidably installed on the inner side of the frame (4), an upper pressure roller (10) is installed between the two lifting blocks (6) via a bearing, the upper pressure roller (10) is placed directly above the lower pressure roller (11) and the axes of the two are parallel, a guide roller (13) is installed on the front end of the inner side of the workbench (1) via a bearing, the upper surface of the guide roller (13) is at the same height as the upper surface of the lower pressure roller (11), and the surface of the guide roller (13) is provided with A notch (14) is provided, wherein the notch (14) and the inner side of the guide roller (13) are connected, and a conical movable block (15) is symmetrically slidably mounted on the surface of the guide roller (13), wherein the conical movable block (15) is in a truncated cone shape, and the size of one end close to each other is smaller than the other end, a connecting block (16) is provided on the inner side of the conical movable block (15), and a sliding sleeve (17) is provided on the inner side of the connecting block (16), wherein the sliding sleeve (17) is concentric with the conical movable block (15), the connecting block (16) passes through the notch (14), and the sliding sleeve (17) is placed inside the guide roller (13).

2. An embossing device according to claim 1, characterized in that: A double-threaded rod (18) is installed inside the guide roller (13) via a bearing, one end of the double-threaded rod (18) passes through the surface of one side of the workbench (1), a control wheel (19) is provided at the end of the double-threaded rod (18), the control wheel (19) is placed outside the workbench (1), and the double-threaded rod (18) passes through the sliding sleeve (17).

3. An embossing device according to claim 2, characterized in that: An extrusion block (20) is symmetrically and slidably mounted on the surface of the double-threaded rod (18); the extrusion block (20) is placed inside the guide roller (13), and two of the extrusion blocks (20) are respectively placed outside the two conical movable blocks (15); the extrusion block (20) is adapted to the internal dimensions of the guide roller (13).

4. An embossing device according to claim 3, characterized in that: The double-threaded rod (18) is sleeved with a spring (21), which is placed inside the guide roller (13) and between the extrusion block (20) and the conical movable block (15).

5. The embossing device according to claim 1, characterized in that: A screw rod (5) is vertically installed inside the frame (4) through a bearing, and the lifting block (6) is screwed on the surface of the screw rod (5). The screw rod (5) passes through the top of the frame (4). A pulley (7) is arranged above the screw rod (5). The pulley (7) is placed above the frame (4). Belts (8) are sleeved on the surfaces of the two pulleys (7), and a control hand wheel (9) is arranged above one of the pulleys (7).

6. The embossing device according to claim 1, characterized in that: A motor (12) is arranged on one side surface of the workbench (1), the output end of the motor (12) is connected to the axis of the lower pressure roller (11), and adjustment legs (2) are arranged at the four corners of the bottom of the workbench (1).

7. An embossing device according to claim 1, characterized in that: A conveyor belt (3) is provided at one end of the inner side of the workbench (1), and the upper surface of the conveyor belt (3) is at the same height as the top of the lower pressure roller (11).