Shield tunneling machine belt cleaner

By designing the shield machine belt cleaner, the driving motor and scraper components are used to solve the problem of slag retention on the belt surface, and efficient cleaning of slag and environmental purification are achieved.

CN222248871UActive Publication Date: 2024-12-27CHONGQING YUTUN TRANSPORTATION EQUIP CO LTD
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Patent Information

Application Number
CN202420351270.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2024-12-27
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

When the shield machine operates in clay and sand-clayed formations, it is difficult to clean up the slag on the surface of the belt, which affects subsequent transportation and working environment pollution.

Method used

A shield machine belt cleaner is designed, including a drive motor, drive roller, drive wheel, scraper and lifting cover. The conveyor belt is driven by the drive motor, and the cleaning plate and scraper are used to scrape and clean the belt surface and bottom surface. .

Benefits of technology

Effectively clean the slag on the surface of the belt to avoid residue, and improve the conveying efficiency of the belt and the cleanliness of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a belt cleaner for a shield tunneling machine, which belongs to the technical field of shield tunneling machines and comprises two support plates, baffles are fixedly connected to the upper surfaces of the two support plates, first bearings are fixedly embedded in the side surfaces, close to each other, of the two support plates, and inner rings of the two first bearings are jointly and fixedly connected with a driving roller. The front end of the driving roller is fixedly connected with a transmission wheel, the outer surface of the driving roller is in transmission connection with a conveying belt, a driving motor is arranged outside one supporting plate, the output end of the driving motor is fixedly connected with a driving shaft, and the outer surface of the driving shaft is fixedly connected with a driving wheel. The outer surface of the driving wheel is in transmission connection with the outer surface of a transmission wheel through a transmission belt, and the bottom faces of the two supporting plates are fixedly connected with vertical plates. According to the belt cleaner of the shield tunneling machine, muck on the bottom face of a belt can be scraped and cleaned, the cleaning effect on the belt of the shield tunneling machine is improved, and the phenomenon that muck remains on the surface of the belt is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of shield machines, in particular to a belt cleaner for shield machines. Background Art

[0002] The shield machine, whose full name is shield tunnel boring machine or full-section tunnel boring machine, is a tunnel boring machine that uses the shield method. The construction method of the shield machine is that the tunnel boring machine lays the supporting segments of the tunnel while excavating. The machine has the characteristic of completing the tunnel in one excavation, and it completes the entire process from excavation, advancement, and propping up.

[0003] At present, when shield machines are operating in clay, sticky sand and other strata, the debris is usually transported by belts. As the shield excavation extends, a thick layer of debris will be retained on the belt surface. However, it is currently difficult to clean the surface of the shield machine belt. The debris remaining on the belt surface will affect the subsequent transportation of the debris by the belt, and the debris is easy to fall inside the tunnel when the belt is running, which will cause pollution to the working environment. Therefore, those skilled in the art provide a shield machine belt cleaner to solve the problems raised in the above background technology. Utility Model Content

[0004] The utility model aims to provide a shield machine belt cleaner to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A shield machine belt cleaner comprises two support plates, the upper surfaces of the two support plates are fixedly connected with baffles, the side surfaces of the two support plates close to each other are fixedly inlaid with first bearings, the inner rings of the two first bearings are commonly fixedly connected with a driving roller, the front ends of the driving rollers are fixedly connected with a transmission wheel, the outer surfaces of the driving rollers are transmission-connected with a conveying belt, a driving motor is provided on the outside of one of the support plates, the output end of the driving motor is fixedly connected with a driving shaft, the outer surface of the driving shaft is fixedly connected with a driving wheel, the outer surface of the driving wheel is transmission-connected to the outer surface of the driving wheel through a transmission belt, the bottom surfaces of the two support plates are fixedly connected with vertical plates, the side surfaces of the two vertical plates close to each other are commonly fixedly connected with a carrier plate, the upper surface of the carrier plate is fixedly installed with two electric cylinders, the telescopic ends of the two electric cylinders are commonly fixedly connected with a lifting cover, and the upper surface of the lifting cover is fixedly connected with a scraper.

[0007] As a further solution of the utility model: a protective cover is fixedly connected to the upper surface of the carrier plate, the outer surface of the lifting cover is slidably connected to the inner wall of the protective cover, and the two electric cylinders are both located inside the protective cover.

[0008] As a further solution of the utility model: a cleaning plate is provided below the conveyor belt, and the side surfaces of the two vertical plates close to each other are respectively fixedly connected to the front and rear ends of the cleaning plate.

[0009] As a further solution of the utility model: a driving roller and a rotating roller are respectively installed on the side surfaces of the two support plates close to each other, and the outer surfaces of the driving roller and the rotating roller are both drivingly connected to the inner ring of the conveyor belt.

[0010] As a further solution of the utility model: two groups of mounting seats are provided below the conveyor belt, the upper surfaces of the two groups of mounting seats are respectively fixedly connected to the bottom surfaces of the two support plates, and the bottom surfaces of the two groups of mounting seats are provided with mounting holes.

[0011] As a further solution of the utility model: two reinforcement plates are arranged below the conveyor belt, and the side surfaces of the two groups of mounting seats close to each other are fixedly connected to the outer surfaces of the two reinforcement plates respectively.

[0012] As a further solution of the utility model: a fixing seat is fixedly installed on the outer surface of one of the support plates, and the upper surface of the fixing seat is fixedly connected to the outer surface of the drive motor; a second bearing is fixedly inlaid on the outer surface of one of the support plates, and the outer surface of the rear end of the drive shaft is fixedly connected to the inner ring of the second bearing.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The shield machine belt cleaner can drive the conveyor belt between the two support plates to rotate through the operation of the driving motor and the cooperation with the driving shaft and the driving roller, so as to achieve the effect of conveying the debris excavated by the shield machine to the left. Through the provided vertical plate and cleaning plate, the cleaning plate can be used to initially scrape and clean the debris on the surface of the conveyor belt. At the same time, with the cooperation of the lifting cover and the scraper, the scraper can be brought into contact with the bottom surface of the conveyor belt, which will scrape and clean the debris on the bottom surface of the conveyor belt for a second time, thereby improving the cleaning effect of the shield machine belt and avoiding the phenomenon of residual debris on the belt surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of a front view of a shield machine belt cleaner;

[0016] Figure 2 It is a cross-sectional view of a front view of a belt cleaner of a shield machine;

[0017] Figure 3 A cross-sectional view of a side view of a support plate in a shield machine belt cleaner;

[0018] Figure 4It is a three-dimensional structural schematic diagram of a side view of a driving roller in a shield machine belt cleaner.

[0019] In the figure: 1. support plate; 2. baffle plate; 3. first bearing; 4. drive roller; 5. conveyor belt; 6. transmission wheel; 7. drive motor; 8. drive wheel; 9. drive shaft; 10. second bearing; 11. vertical plate; 12. carrier plate; 13. electric cylinder; 14. lifting cover; 15. scraper; 16. protective cover; 17. cleaning plate; 18. rotating roller; 19. transmission roller; 20. mounting seat; 21. reinforcement plate; 22. mounting hole; 23. fixing seat. DETAILED DESCRIPTION

[0020] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0021] See also Figures 1 to 4 In the embodiment of the utility model, a shield machine belt cleaner comprises two support plates 1, the upper surfaces of the two support plates 1 are fixedly connected with baffle plates 2, the side surfaces of the two support plates 1 close to each other are fixedly inlaid with first bearings 3, the inner rings of the two first bearings 3 are commonly fixedly connected with driving rollers 4, the front ends of the driving rollers 4 are fixedly connected with transmission wheels 6, and the outer surfaces of the driving rollers 4 are transmission-connected with conveying belts 5, a driving motor 7 is provided on the outside of one of the support plates 1, the output end of the driving motor 7 is fixedly connected with a driving shaft 9, the outer surface of the driving shaft 9 is fixedly connected with a driving wheel 8, and the outer surface of the driving wheel 8 is transmission-connected with the outer surface of the driving wheel 6 through a transmission belt, the bottom surfaces of the two support plates 1 are fixedly connected with vertical plates 11, the side surfaces of the two vertical plates 11 close to each other are commonly fixedly connected with a carrier plate 12, and the upper surface of the carrier plate 12 is fixedly installed with two electric cylinders 13, the telescopic ends of the two electric cylinders 13 are commonly fixedly connected with a lifting cover 14, and the upper surface of the lifting cover 14 is fixedly connected with a scraper 15.

[0022] A protective cover 16 is fixedly connected to the upper surface of the carrier plate 12, and the outer surface of the lifting cover 14 is slidably connected to the inner wall of the protective cover 16. The two electric cylinders 13 are both located inside the protective cover 16. A cleaning plate 17 is provided below the conveyor belt 5. The side surfaces of the two vertical plates 11 that are close to each other are fixedly connected to the front and rear ends of the cleaning plate 17 respectively. The side surfaces of the two support plates 1 that are close to each other are respectively installed with a transmission roller 19 and a rotating roller 18. The outer surfaces of the transmission roller 19 and the outer surfaces of the rotating roller 18 are both transmission-connected to the inner ring of the conveyor belt 5. Through the provision of the protective cover 16, the electric cylinder 13 can be sealed and protected to prevent the slag from eroding the electric cylinder 13. The cooperation of the transmission roller 19 and the rotating roller 18 can support the conveyor belt 5 during movement, thereby ensuring the stability of the conveyor belt 5 when transporting slag.

[0023] Two groups of mounting seats 20 are provided under the conveyor belt 5, and the upper surfaces of the two groups of mounting seats 20 are fixedly connected to the bottom surfaces of the two support plates 1 respectively, and the bottom surfaces of the two groups of mounting seats 20 are provided with mounting holes 22. Two reinforcing plates 21 are provided under the conveyor belt 5, and the side surfaces of the two groups of mounting seats 20 close to each other are fixedly connected to the outer surfaces of the two reinforcing plates 21 respectively, and a fixing seat 23 is fixedly installed on the outer surface of one of the support plates 1, and the upper surface of the fixing seat 23 is fixedly connected to the outer surface of the driving motor 7, and the outer surface of one of the support plates 1 is fixedly inlaid with a second bearing 10, and the outer surface of the rear end of the driving shaft 9 is fixedly connected to the inner ring of the second bearing 10. Through the mounting seat 20 and the mounting hole 22, and in cooperation with the reinforcing plate 21, the device can be stably installed. By using the setting of the fixing seat 23, the effect of fixed support of the driving motor 7 is achieved. By using the setting of the second bearing 10, the rear end of the driving shaft 9 can be supported, which will make the driving shaft 9 more stable when rotating.

[0024] The working principle of the utility model is: first, the device is connected to a power source, and then the driving motor 7 is started to operate, which can drive the driving shaft 9 and the driving roller 4 to rotate, and the driving roller 4 will be used to drive the conveying belt 5 to rotate slowly, and then the slag can be transported to the left. After the slag is transported above the conveying belt 5, it will slowly rotate and reset, and the cleaning plate 17 can be used to preliminarily scrape and clean the slag on the surface of the conveying belt 5, and then the electric cylinder 13 is started to extend, which can drive the lifting cover 14 and the scraper 15 to move upward, and the scraper 15 will be in contact with the bottom surface of the conveying belt 5, and the scraper 15 can be used to scrape and clean the slag on the bottom surface of the conveying belt 5 again.

[0025] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and utility model concept of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, so it is intended to include all changes that fall within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0026] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A shield machine belt cleaner, comprising two support plates (1), characterized in that: The upper surfaces of the two support plates (1) are fixedly connected with a baffle (2), the side surfaces of the two support plates (1) close to each other are fixedly inlaid with a first bearing (3), the inner rings of the two first bearings (3) are commonly fixedly connected with a driving roller (4), the front end of the driving roller (4) is fixedly connected with a transmission wheel (6), the outer surface of the driving roller (4) is drivingly connected with a conveying belt (5), the outside of one of the support plates (1) is provided with a driving motor (7), the output end of the driving motor (7) is fixedly connected with a driving shaft (9), and the driving shaft (9 ) is fixedly connected to the outer surface of a driving wheel (8), the outer surface of the driving wheel (8) is transmission-connected to the outer surface of a driving wheel (6) via a transmission belt, the bottom surfaces of the two support plates (1) are fixedly connected to a vertical plate (11), the side surfaces of the two vertical plates (11) close to each other are fixedly connected to a carrier plate (12), the upper surface of the carrier plate (12) is fixedly mounted with two electric cylinders (13), the telescopic ends of the two electric cylinders (13) are fixedly connected to a lifting cover (14), and the upper surface of the lifting cover (14) is fixedly connected to a scraper (15).

2. A shield machine belt cleaner according to claim 1, characterized in that: The upper surface of the carrier plate (12) is fixedly connected to a protective cover (16), the outer surface of the lifting cover (14) is slidably connected to the inner wall of the protective cover (16), and the two electric cylinders (13) are both located inside the protective cover (16).

3. A shield machine belt cleaner according to claim 1, characterized in that: A cleaning plate (17) is provided below the conveyor belt (5), and the side surfaces of the two vertical plates (11) close to each other are fixedly connected to the front and rear ends of the cleaning plate (17) respectively.

4. A shield machine belt cleaner according to claim 1, characterized in that: A driving roller (19) and a rotating roller (18) are respectively mounted on the side surfaces of the two support plates (1) that are close to each other, and the outer surfaces of the driving roller (19) and the rotating roller (18) are both drivingly connected to the inner ring of the conveyor belt (5).

5. A shield machine belt cleaner according to claim 1, characterized in that: Two groups of mounting seats (20) are provided below the conveyor belt (5); the upper surfaces of the two groups of mounting seats (20) are respectively fixedly connected to the bottom surfaces of the two support plates (1); and the bottom surfaces of the two groups of mounting seats (20) are provided with mounting holes (22).

6. A shield machine belt cleaner according to claim 5, characterized in that: Two reinforcement plates (21) are provided below the conveyor belt (5), and the side surfaces of the two groups of mounting seats (20) close to each other are fixedly connected to the outer surfaces of the two reinforcement plates (21) respectively.

7. A shield machine belt cleaner according to claim 1, characterized in that: A fixing seat (23) is fixedly mounted on the outer surface of one of the support plates (1), and the upper surface of the fixing seat (23) is fixedly connected to the outer surface of the drive motor (7). A second bearing (10) is fixedly embedded on the outer surface of one of the support plates (1), and the outer surface of the rear end of the drive shaft (9) is fixedly connected to the inner ring of the second bearing (10).