Winding roller supporting device for warping machine
By using two symmetrical motors to drive the winding roller and guide assembly in the warping machine, the problems of uneven winding and insufficient support stability are solved, and more efficient winding uniformity and stability are achieved.
Patent Information
- Application Number
- CN202420770254.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The driving force of the existing warping machine is small and unstable, resulting in uneven winding of the warp yarn, easily deviating the supporting winding roller seat body, affecting stability.
Two symmetrically distributed motors are used to drive the winding rollers and ensure the center of the winding roller is aligned with the guide rollers through the support frame and guide assembly, increasing the support frame weight and using a cylinder system for improved stability.
Improve driving force and driving stability, ensure uniformity of warp yarn winding, and enhance the stability of supporting the winding roller seat body to avoid deviation.
Smart Images

Figure CN222251209U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a winding roller supporting device for a warping machine, belonging to the field of textile equipment. Background Art
[0002] Warping is the process of winding a certain number of warp yarns in parallel on a warp beam or weaving beam according to the specified length and width. The warp yarns after warping are used for sizing and warp transfer. Warping requires that the tension of each warp yarn is equal, the distribution on the warp beam or weaving beam is even, and the arrangement of colored yarns meets the process requirements. During warping, a warping machine is usually used for operation.
[0003] The utility model patent with publication number CN218989548U discloses a reversing mechanism of a high-speed slitting warping machine, including a workbench, a gear reducer, a servo first motor and a take-up member for winding yarn, one end of the workbench is provided with a mounting groove, the servo first motor is arranged in the mounting groove, the gear reducer is arranged in the mounting groove, the shaft end of the servo first motor is connected to the gear reducer, one side of the workbench is slidably connected with a mounting frame, the workbench is connected with a moving component for adjusting the length of the mounting frame, the take-up member includes a reel and a disc, both ends of the reel are detachably connected to the disc, the disc is rotatably connected to the mounting frame, and the disc at one end of the reel is connected to the gear reducer. The present application has the effect of improving the operating efficiency of the reversing mechanism of the slitting warping machine. However, the following deficiencies still exist in the prior art:
[0004] 1. The winding roller is driven by a single motor, which has a small driving force and poor driving stability;
[0005] 2. Because the fixed block is in a stationary state, as the moving block moves, the center of the winding roller and the center of the guide roller will deviate, thereby affecting the uniformity of the distribution of the warp yarn when it is wound on the winding roller;
[0006] 3. Since the weight of the support winding roller seat is relatively small, as the amount of warp yarn wound on the winding roller increases, the support winding roller seat is easily offset, thereby affecting the stability of the support winding roller seat.
[0007] Therefore, there is a need for a winding roller support device for a warping machine to improve the driving force and driving stability, improve the warp yarn winding uniformity, and improve the stability of the supporting winding roller seat body. Utility Model Content
[0008] The technical problem to be solved by the utility model is: in order to overcome the deficiencies of the prior art, a winding roller support device for a warping machine is provided, which improves driving force and driving stability, improves warp yarn winding uniformity, and improves the stability of a supporting winding roller seat.
[0009] The technical solution adopted by the utility model to solve the above-mentioned problem is: a winding roller support device for a warping machine, comprising a support frame, on which a first motor, a reducer and a support seat are arranged, the reducer is fixedly arranged on the support frame, the reducer is driven by the first motor, a coupling is installed at the output end of the reducer, the coupling is used to connect the winding roller, the support seat is connected to the support frame, and the support seat is used to support the winding roller.
[0010] Preferably, a guide assembly is provided on the support frame, and the guide assembly includes a guide rail and a slider, the guide rail is arranged horizontally, the slider is slidably connected to the guide rail, and the slider is fixedly arranged on the support frame.
[0011] Preferably, the guide components are provided in plurality, and the plurality of guide components are distributed from top to bottom.
[0012] Preferably, a moving assembly is provided on the support frame, and the moving assembly includes a rack, a gear and a second motor, the rack is arranged horizontally, the gear is meshed with the rack, the gear is driven by the second motor, and the second motor is fixed on the support frame.
[0013] Preferably, a moving assembly is also provided on the support frame, and the moving assembly includes a rack, a gear and a second motor, the rack is parallel to the guide rail, the gear is meshed with the rack, the gear is driven by the second motor, and the second motor is fixed on the support frame.
[0014] Preferably, the second motor is located on one side of the support frame.
[0015] Preferably, the support seat includes a support box, a box cover is provided on one side of the support box, the bottom of the box cover is rotatably connected to the support box, the box cover is locked to the support box by a locking buckle, a first recess is provided on the side of the support box close to the box cover, a second recess is provided on the side of the box cover close to the support box, the first recess and the second recess together form a support hole, a first cylinder is provided in the support box, the shell of the first cylinder is hinged to the inner wall of the support box, and the piston end of the first cylinder is hinged to the box cover.
[0016] Preferably, the coupling includes a first connecting disk, a second connecting disk and a sliding unit, the second connecting disk is installed at the output end of the reducer, the second connecting disk is slidingly engaged with the reducer, and the sliding unit drives the second connecting disk to move toward or away from the first connecting disk. The first connecting disk is located on the side of the second connecting disk away from the reducer, and the first connecting disk and the second connecting disk are matched in a concave and convex manner.
[0017] Preferably, the sliding unit includes a second cylinder, a connecting rod and a connecting seat, the connecting seat is fixedly arranged on a support frame, the cylinder body of the second cylinder is fixedly connected to the support frame, one end of the connecting rod is connected to the piston end of the second cylinder, the other end of the connecting rod is connected to the second connecting plate, and the middle part of the connecting rod is hinged to the connecting seat.
[0018] Preferably, the rotation center of the first motor is arranged vertically. Compared with the prior art, the advantages of the utility model are:
[0019] 1. The winding roller is driven to rotate by two symmetrically distributed first motors, which not only improves the driving force but also improves the driving stability;
[0020] 2. By moving the two support frames simultaneously, it is convenient to align the center of the winding roller with the center of the guide roller. During the warp yarn is transported to the winding roller through the guide roller, the uniformity of the warp yarn winding on the winding roller can be improved;
[0021] 3. The first motor and the support seat supporting the winding roller are simultaneously arranged on the support frame, which increases the overall weight of the support frame, makes the support frame less likely to deviate, and improves stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a structural schematic diagram of a winding roller support device for a warping machine according to the utility model;
[0023] Figure 2 It is a structural schematic diagram of the support seat;
[0024] Figure 3 It is a schematic diagram of the connection structure between the reducer and the coupling;
[0025] Figure 4 It is a structural schematic diagram of the mobile component;
[0026] Figure 5 It is a schematic diagram of the connection structure between the winding roller and the coupling;
[0027] Figure 6 The utility model is a structural schematic diagram of a working state of a winding roller support device for a warping machine.
[0028] in:
[0029] Support frame 1, guide assembly 2, moving assembly 3, first motor 4, reducer 5, support seat 6, coupling 7, operation button box 8, warping machine 9, winding roller 10, guide roller 11, frame 12;
[0030] Guide rail 21, slider 22;
[0031] Rack 31, gear 32, second motor 33;
[0032] Support box 61, box cover 62, locking buckle 63, support hole 64, first cylinder 65;
[0033] A first notch 641, a second notch 642;
[0034] A first connecting plate 71, a second connecting plate 72, and a sliding unit 73;
[0035] The second cylinder 731 , the connecting rod 732 , and the connecting seat 733 . DETAILED DESCRIPTION
[0036] like Figure 1-6 As shown, a winding roller support device for a warping machine in this embodiment includes a support frame 1, a first motor 4, a reducer 5, a moving assembly 3 and two guide assemblies 2, the two guide assemblies 2 are arranged side by side, the guide assembly 2 is connected to the support frame 1, the support frame 1 is provided with a support seat 6, the support seat 6 is used to support the winding roller 10, the reducer 5 is fixedly arranged on the support frame 1, the input end of the reducer 5 is connected to the first motor 4, and the output end of the reducer 5 is installed with a coupling 7;
[0037] The guide assembly 2 includes a guide rail 21 and a slider 22. The guide rail 21 is arranged horizontally. A plurality of locking members are arranged on the guide rail 21. The plurality of locking members are evenly distributed along the length direction of the guide rail 21. The locking members are screws. The slider 22 is slidably connected to the guide rail 21. The slider 22 is fixedly arranged on the support frame 1.
[0038] The moving assembly 3 is used to realize the movement of the support frame 1, and the moving direction of the support frame 1 is parallel to the guide rail 21;
[0039] During operation, two winding roller support devices for the warping machine are used, and the two winding roller support devices for the warping machine are symmetrically connected to the two ends of the winding roller 10, wherein the winding roller 10 is parallel to the guide rail 21;
[0040] When the winding roller support device for the warping machine is installed, the guide rail 21 is fixedly arranged on the frame 12 of the warping machine 9 through a plurality of locking members, and the output end of the reducer 5 is connected to one end of the winding roller 10 through the coupling 7. At the same time, the support of the winding roller 10 is realized through the support seat 6. When the length of the winding roller 10 changes, the support frame 1 is driven to move along the length direction of the winding roller 10 through the moving component 3. The movement of the support frame 1 drives the slider 22 to move synchronously on the guide rail 21. The cooperation between the slider 22 and the guide rail 21 realizes the movement and guiding effect of the support frame 1. In addition, the two support frames 1 on the warping machine 9 move simultaneously and in opposite directions.
[0041] When the first motor 4 is started, the reducer 5 drives the winding roller 10 to rotate through the coupling 7. Through the rotation of the winding roller 10, the warp yarn passes around the guide roller 11 on the warping machine 9 and is wound on the winding roller 10, so that the warp yarn is wound. The gravity generated by the winding roller 10 is transmitted to the guide rail 21 through the support seat 6, the support frame 1 and the slider 22 in sequence, and the guide rail 21 is connected to the frame 12 through a plurality of locking members, so that the force on the guide rail 21 is evenly distributed, so that the guide rail 21 can be prevented from being deformed due to the force, thereby improving the stability of the movement of the support frame 1, that is, improving the stability of the warping machine 9 adjusted with the length of the winding roller;
[0042] The two support frames 1 are moved simultaneously to facilitate aligning the center of the winding roller 10 with the center of the guide roller 11. During the warp yarn is transported to the winding roller 10 via the guide roller 11, the uniformity of the warp yarn winding on the winding roller 10 can be improved.
[0043] During the rotation of the winding roller 10, it is driven by two symmetrically distributed first motors 4, which not only improves the driving force but also improves the driving stability;
[0044] In addition, the first motor 4 and the support seat 6 supporting the winding roller 10 are simultaneously arranged on the support frame 1, which increases the overall weight of the support frame 1. Compared with the comparison document, the support frame 1 is not easy to deviate, thereby improving stability.
[0045] The moving assembly 3 includes a rack 31, a gear 32 and a second motor 33. The rack 31 is parallel to the guide rail 21. The gear 32 is meshed with the rack 31. The gear 32 is driven by the second motor 33. The second motor 33 is fixedly arranged on one side of the support frame 1. During operation, the rack 31 is fixedly arranged on the frame 12 of the warping machine 9. When the position of the support frame 1 needs to be adjusted according to the length of the winding roller 10, the second motor 33 is started to rotate the gear 32 on the rack 31. Since the rack 31 is in a stationary state, the support frame 1 is moved in the left and right directions. Here, since the second motor 33 is located on one side of the support frame 1, it can be easily maintained.
[0046] The support seat 6 includes a support box 61, a box cover 62 is provided on one side of the support box 61, the bottom of the box cover 62 is rotatably connected to the support box 61, and the box cover 62 is locked with the support box 61 through a locking buckle 63. A first recess 641 is provided on the side of the support box 61 close to the box cover 62, and a second recess 642 is provided on the side of the box cover 62 close to the support box 61. The first recess 641 and the second recess 642 are surrounded to form a support hole 64. A first cylinder 65 is provided in the support box 61, and the shell of the first cylinder 65 is hinged to the inner wall of the support box 61. The piston end of the first cylinder 65 is hinged to the box cover 62. The winding roller 10 When installed on the warping machine 9, after the locking mouth is unlocked, the box cover 62 is driven to flip downward by the first cylinder 65, and then the winding roller 10 is placed in the second recess 642. Then, the first cylinder 65 drives the box cover 62 to rotate in the opposite direction to achieve reset. The reverse rotation of the box cover 62 drives the winding roller 10 to rotate synchronously until the first recess 641 and the second recess 642 are surrounded. The box cover 62 and the support box 61 are locked by the locking buckle 63. At this time, the winding roller 10 passes through the support hole 64, and the support hole 64 matches the winding roller 10. Finally, the reducer 5 can be connected to the winding through the coupling 7, and the replacement method of the winding roller 10 is consistent with the installation method of the winding roller 10.
[0047] The coupling 7 includes a first connection disk 71, a second connection disk 72 and a sliding unit 73, wherein the second connection disk 72 is mounted at the output end of the reducer 5, the second connection disk 72 is slidably engaged with the reducer 5, the sliding unit 73 drives the second connection disk 72 to move in a direction parallel to the guide rail 21, the first connection disk 71 is located at a side of the second connection disk 72 away from the reducer 5, and the first connection disk 71 and the second connection disk 72 are matched in a concave-convex manner;
[0048] The sliding unit 73 includes a second cylinder 731, a connecting rod 732 and a connecting seat 733, wherein the connecting seat 733 is fixedly arranged on the support frame 1, the cylinder body of the second cylinder 731 is fixedly connected to the support frame 1, one end of the connecting rod 732 is connected to the piston end of the second cylinder 731, the other end of the connecting rod 732 is connected to the second connecting plate 72, and the middle part of the connecting rod 732 is hinged to the connecting seat 733;
[0049] The first connecting disk 71 is installed on the winding roller 10, and the rotation of the output shaft of the reducer 5 drives the winding roller 10 to rotate through the second connecting disk 72 and the first connecting disk 71 in turn. When the winding roller 10 needs to be replaced, the first motor 4 is turned off, the second cylinder 731 is started and pushes the connecting rod 732, so that the connecting rod 732 rotates around the hinge point between the connecting rod 732 and the connecting seat 733. The rotation of the connecting rod 732 drives the second connecting disk 72 to move at the output end of the reducer 5 and separates the second connecting disk 72 from the first connecting disk 71. When the winding roller 10 needs to be rotated, the second cylinder 731 is started and pushes the connecting rod 732 in the reverse direction, so that the connecting rod 732 rotates in the reverse direction around the hinge point between the connecting rod 732 and the connecting seat 733. The reverse rotation of the connecting rod 732 drives the second connecting disk 72 to move in the reverse direction at the output end of the reducer 5, and the second connecting disk 72 and the first connecting disk 71 are matched concavely and convexly. Then, the first motor 4 is started to realize the rotation of the winding roller 10.
[0050] The rotation center of the first motor 4 is arranged vertically, so that the width in the left-right direction can be reduced, saving workshop space;
[0051] An operation button box 8 is fixedly connected to the support frame 1 , and the first motor 4 and the second motor 33 are started by pressing the operation button box 8 .
[0052] In addition to the above embodiments, the present invention also includes other implementation modes. Any technical solutions formed by equivalent transformation or equivalent replacement should fall within the protection scope of the claims of the present invention.
Claims
1. A winding roller support device for a warping machine, comprising a support frame (1), characterized in that: The support frame (1) is provided with a first motor (4), a reducer (5) and a support seat (6); the reducer (5) is fixedly arranged on the support frame (1); the reducer (5) is driven by the first motor (4); a coupling (7) is installed at the output end of the reducer (5); the coupling (7) is used to connect the winding roller (10); the support seat (6) is connected to the support frame (1); and the support seat (6) is used to support the winding roller (10).
2. A winding roller support device for a warping machine according to claim 1, characterized in that: The support frame (1) is provided with a guide assembly (2), the guide assembly (2) comprising a guide rail (21) and a slider (22), the guide rail (21) being arranged horizontally, the slider (22) being slidably connected to the guide rail (21), and the slider (22) being fixedly arranged on the support frame (1).
3. A winding roller support device for a warping machine according to claim 2, characterized in that: The guide components (2) are provided in plurality, and the plurality of guide components (2) are distributed from top to bottom.
4. A winding roller support device for a warping machine according to claim 1, characterized in that: A moving assembly (3) is arranged on the support frame (1), and the moving assembly (3) comprises a rack (31), a gear (32) and a second motor (33); the rack (31) is arranged horizontally, the gear (32) is meshed with the rack (31), the gear (32) is driven by the second motor (33), and the second motor (33) is fixedly arranged on the support frame (1).
5. A winding roller support device for a warping machine according to claim 2, characterized in that: The support frame (1) is also provided with a moving assembly (3), the moving assembly (3) comprising a rack (31), a gear (32) and a second motor (33), the rack (31) being parallel to the guide rail (21), the gear (32) being meshed with the rack (31), the gear (32) being driven by the second motor (33), and the second motor (33) being fixedly arranged on the support frame (1).
6. A winding roller support device for a warping machine according to claim 4 or 5, characterized in that: The second motor (33) is located on one side of the support frame (1).
7. A winding roller support device for a warping machine according to claim 1, characterized in that: The support seat (6) comprises a support box (61), a box cover (62) is provided on one side of the support box (61), the bottom of the box cover (62) is rotatably connected to the support box (61), the box cover (62) is locked with the support box (61) by means of a locking buckle (63), a first recess (641) is provided on one side of the support box (61) close to the box cover (62), a second recess (642) is provided on one side of the box cover (62) close to the support box (61), the first recess (641) and the second recess (642) are combined to form a support hole (64), a first cylinder (65) is provided in the support box (61), a shell of the first cylinder (65) is hinged to the inner wall of the support box (61), and a piston end of the first cylinder (65) is hinged to the box cover (62).
8. A winding roller support device for a warping machine according to claim 1, characterized in that: The coupling (7) comprises a first connecting disk (71), a second connecting disk (72) and a sliding unit (73); the second connecting disk (72) is mounted on the output end of the reducer (5); the second connecting disk (72) is slidably engaged with the reducer (5); the sliding unit (73) drives the second connecting disk (72) to move toward or away from the first connecting disk (71); the first connecting disk (71) is located on a side of the second connecting disk (72) away from the reducer (5); the first connecting disk (71) and the second connecting disk (72) are concavely matched.
9. A winding roller support device for a warping machine according to claim 8, characterized in that: The sliding unit (73) comprises a second cylinder (731), a connecting rod (732) and a connecting seat (733); the connecting seat (733) is fixedly arranged on the support frame (1); the cylinder body of the second cylinder (731) is fixedly connected to the support frame (1); one end of the connecting rod (732) is connected to the piston end of the second cylinder (731); the other end of the connecting rod (732) is connected to the second connecting plate (72); and the middle part of the connecting rod (732) is hinged to the connecting seat (733).
10. A winding roller support device for a warping machine according to claim 1, characterized in that: The rotation center of the first motor (4) is arranged vertically.