Railway buckle fitting with high corrosion resistance

By setting up oil tanks and galvanized spray paint treatment in railway buckle accessories, the problem of corrosion of fasteners in harsh environments is solved, extending service life and reducing maintenance costs, and improving the safety and reliability of railway operations.

CN222251545UActive Publication Date: 2024-12-27ANYANG RAILWAY EQUIP CO LTD
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Patent Information

Application Number
CN202420342418.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-24
Publication Date
2024-12-27
Estimated Expiration
2034-02-24

AI Technical Summary

Technical Problem

Existing railway fasteners are prone to corrosion in harsh environments, causing loose screws, affecting track stability and safe operation of trains, and reducing service life and reliability.

Method used

Highly anti-corrosion railway buckle accessories are designed, including setting up oil grooves, oil filling holes and positioning holes on the elastic pads to store and add anti-corrosion oil, and galvanizing and spraying anti-corrosion paint on the surface of the elastic strips to enhance the anti-corrosion effect.

Benefits of technology

Through the use of anticorrosion oil and surface galvanized paint treatment, the service life of fixed threaded nails and overall fasteners is significantly extended, the frequency of maintenance and replacement is reduced, and the safety and economicality of railway operations are improved.

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Abstract

The utility model discloses a high-corrosion-resistance railway fastener which comprises a sleeper plate, an elastic base plate is arranged on the upper surface of the sleeper plate, a steel rail is arranged on the upper surface of the elastic base plate, two gauge stop blocks are arranged on the upper surface of the elastic base plate, an elastic strip is arranged above each gauge stop block, and the elastic strip is arranged on the upper surface of the elastic base plate. An oil groove and a positioning hole are formed in each gauge stop block, an oil injection hole is formed in the side face, close to the positioning hole, of each oil groove, and each oil injection hole communicates with the corresponding positioning hole. According to the device, the oil groove, the oil injection hole and the positioning hole are formed, so that anti-corrosion oil can be conveniently stored and re-added, the anti-corrosion oil leaks to the surface of the fixing threaded nail, the advantage that the anti-corrosion effect on the fixing threaded nail is better is achieved, and the service life of the fixing threaded nail is guaranteed; and therefore, the advantage of better anti-corrosion effect is achieved, the maintenance and replacement frequency is reduced, and the railway operation cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway buckle accessories, in particular to highly corrosion-resistant railway buckle accessories. Background Art

[0002] Railway fasteners are components used to fix rails to sleepers. They are crucial to ensuring the stability and safety of railway tracks. With the rapid development of the railway transportation industry, the requirements for the stability and durability of railway tracks are becoming increasingly higher. Railway fasteners are key components connecting rails and sleepers, and their quality and performance directly affect the safe operation of railways.

[0003] The Chinese patent with the announcement number CN204608516U discloses a type II railway buckle accessory, comprising a pad placed on a base, a convex edge is provided on the upper end surface of the rear end of the pad, a rubber pad placed under the rail, a type II spring bar installed above the pad and a fixing bolt, and an extension is provided on both sides of the lower end surface of the rubber pad obliquely downward, and the extension clamps the edge of the base; a vertical stopper is provided at the front end of the pad, a pressure block is provided at the lower end of the front end of the vertical stopper, and a notch for accommodating the stopper is also provided at the front and rear ends of the rubber pad, and grooves for accommodating the pressure block are provided on the lower end surfaces of both sides of the rubber pad. A stopper is provided to effectively prevent the track from swinging out of the fixed position of the pad after being subjected to horizontal force; the setting of the pressure block makes the pad and the track more tightly connected, and no relative displacement occurs arbitrarily; the recessed design on the lower end surface of the pad effectively prevents the defect that the bolt and the pad are difficult to loosen due to long-term connection corrosion. However, the above patent is prone to corrosion in harsh environments during use. When the corrosion is severe, the screws are prone to loosening and the fixation is not firm, which affects the stability of the track and the safe operation of the train, thereby reducing the service life and reliability of the buckle accessories. To this end, we propose highly corrosion-resistant railway buckle accessories to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a highly corrosion-resistant railway buckle accessory to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A highly corrosion-resistant railway buckle accessory comprises a pillow plate, an elastic pad is provided on the upper surface of the pillow plate, a rail is provided on the upper surface of the elastic pad, two gauge blocks are provided on the upper surface of the elastic pad, an elastic bar is provided above each of the gauge blocks, an oil groove and a positioning hole are provided inside each of the gauge blocks, an oil filling hole is provided on a side of each of the oil grooves close to the positioning hole, each of the oil filling holes is connected with the positioning hole, a fixing threaded nail is provided above each of the elastic bars, the bottom end of each of the fixing threaded nails passes through the elastic bar, the positioning hole, the elastic pad in sequence and extends to the bottom of the elastic pad, and the bottom end of each of the fixing threaded nails is threadedly connected to the upper surface of the pillow plate.

[0007] In a further embodiment, a placement groove is provided on the upper surface of the elastic pad, and an anti-wear pad is fixedly mounted on the upper surface of the placement groove.

[0008] In a further embodiment, a washer is provided above each of the elastic bars, and an inner ring of each of the washer is threadedly connected to an outer surface of a fixing screw.

[0009] In a further embodiment, a sealing door is fixedly mounted on the upper surface of each of the track gauge blocks, and a manual handle is fixedly mounted on the upper surface of each of the sealing doors.

[0010] In a further embodiment, the sides of the two gauge stops that are close to each other are in contact with the outer surface of the rail, and the sides of the two gauge stops that are away from each other are in contact with the outer surface of the sleeper plate.

[0011] In a further embodiment, the outer surface of each of the elastic bars is provided with a galvanized layer, and the outer surface of each of the elastic bars is sprayed with anti-corrosion paint.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The device is provided with an oil tank, an oil filling hole and a positioning hole, so that the anti-corrosion oil can be stored and re-added conveniently, and the anti-corrosion oil can seep to the surface of the fixed threaded nail, thereby achieving a better anti-corrosion effect on the fixed threaded nail and ensuring the service life of the fixed threaded nail. By galvanizing and painting the surface of the elastic bar, a better anti-corrosion effect can be achieved, the service life of the railway buckle accessories is extended, the frequency of maintenance and replacement is reduced, and the railway operating cost is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The front view of the highly corrosion-resistant railway fastener accessories.

[0015] Figure 2 A side view of a highly corrosion resistant railroad fastener accessory.

[0016] Figure 3A top view of a highly corrosion resistant railroad fastener accessory.

[0017] Figure 4 It is a front cross-sectional view of a highly corrosion-resistant railway fastener accessory.

[0018] In the figure: 1. pillow plate; 2. elastic pad; 3. anti-wear pad; 4. rail; 5. gauge block; 6. sealing door; 7. manual handle; 8. spring bar; 9. fixing threaded nail; 10. washer; 11. placement groove; 12. oil tank; 13. oil filling hole; 14. positioning hole. DETAILED DESCRIPTION

[0019] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4In the utility model, a highly corrosion-resistant railway buckle accessory comprises a pillow plate 1, an elastic pad 2 is provided on the upper surface of the pillow plate 1, a rail 4 is provided on the upper surface of the elastic pad 2, two gauge blocks 5 are provided on the upper surface of the elastic pad 2, and an elastic bar 8 is provided on the top of each gauge block 5. An oil groove 12 and a positioning hole 14 are provided inside each gauge block 5, and an oil filling hole 13 is provided on a side of each oil groove 12 close to the positioning hole 14, and each oil filling hole 13 is connected with the positioning hole 14, and a fixing threaded nail 9 is provided above each elastic bar 8, and the bottom end of each fixing threaded nail 9 passes through the elastic bar 8, the positioning hole 14, and the elastic pad 2 in sequence and extends to the bottom of the elastic pad 2, and the bottom end of each fixing threaded nail 9 is threadedly connected to the upper surface of the pillow plate 1.

[0023] A placement groove 11 is provided on the upper surface of the elastic pad 2, and an anti-wear pad 3 is fixedly installed on the upper surface of the placement groove 11. The anti-wear pad 3 can reduce the wear on the elastic pad 2 and extend the service life. A washer 10 is provided above each elastic bar 8, and the inner ring of each washer 10 is threadedly connected to the outer surface of the fixed threaded nail 9. The washer 10 can be used to make the device more stably fixed.

[0024] A sealing door 6 is fixedly installed on the upper surface of each gauge stopper 5, and a manual handle 7 is fixedly installed on the upper surface of each sealing door 6. The sealing door 6 can be used to facilitate the addition of anti-corrosion oil and reduce the effect of reducing the emission of anti-corrosion oil. The sides of the two gauge stops 5 that are close to each other are in contact with the outer surface of the rail 4, and the sides of the two gauge stops 5 that are away from each other are in contact with the outer surface of the pillow plate 1. The gauge stops 5 can provide support for the rail 4 to make it more stable during use. The outer surface of each elastic bar 8 is provided with a galvanized layer, and the outer surface of each elastic bar 8 is sprayed with anti-corrosion paint.

[0025] The working principle of the utility model is: when in use, the device is first installed at a designated place of use, and the prepared corrosion-resistant oil is put into the oil tank 12 for storage. The corrosion-resistant oil in the oil tank 12 leaks through the oil filling hole 13 to the inside of the positioning hole 14 to perform corrosion protection on the outer surface of the fixed threaded nail 9. By galvanizing the outer surface of the elastic bar 8 and spraying anti-corrosion paint, the anti-corrosion effect can be maintained for a long time, and it can resist the erosion of various corrosive environments, which significantly extends the service life of the railway buckle accessories.

[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. Highly corrosion-resistant railway buckle accessories, characterized by: The invention comprises a pillow plate (1), wherein an elastic pad (2) is provided on the upper surface of the pillow plate (1), a steel rail (4) is provided on the upper surface of the elastic pad (2), two track gauge blocks (5) are provided on the upper surface of the elastic pad (2), an elastic bar (8) is provided above each of the track gauge blocks (5), an oil groove (12) and a positioning hole (14) are provided inside each of the track gauge blocks (5), an oil injection hole (13) is provided on a side of each of the oil grooves (12) close to the positioning hole (14), each of the oil injection holes (13) is connected to the positioning hole (14), a fixing screw nail (9) is provided above each of the elastic bars (8), the bottom end of each of the fixing screw nails (9) passes through the elastic bar (8), the positioning hole (14) and the elastic pad (2) in sequence and extends to the bottom of the elastic pad (2), and the bottom end of each of the fixing screw nails (9) is threadedly connected to the upper surface of the pillow plate (1).

2. The highly corrosion-resistant railway fastener according to claim 1, characterized in that: The upper surface of the elastic pad (2) is provided with a placement groove (11), and the upper surface of the placement groove (11) is fixedly mounted with an anti-wear pad (3).

3. The highly corrosion-resistant railway fastener according to claim 1, characterized in that: A washer (10) is provided above each of the elastic bars (8), and the inner ring of each of the washer (10) is threadedly connected to the outer surface of the fixing screw (9).

4. The highly corrosion-resistant railway fastener according to claim 1, characterized in that: A sealing door (6) is fixedly mounted on the upper surface of each track gauge stopper (5), and a manual handle (7) is fixedly mounted on the upper surface of each sealing door (6).

5. The highly corrosion-resistant railway fastener according to claim 1, characterized in that: The sides of the two track gauge blocks (5) that are close to each other are in contact with the outer surface of the rail (4), and the sides of the two track gauge blocks (5) that are away from each other are in contact with the outer surface of the pillow plate (1).

6. The highly corrosion-resistant railway fastener according to claim 1, characterized in that: The outer surface of each of the elastic bars (8) is provided with a galvanized layer, and the outer surface of each of the elastic bars (8) is sprayed with anti-corrosion paint.