Gabion mechanical filling sliding type formwork
By designing a sliding mold frame for gabion mechanical filling, the problems of labor density and inconsistent size in Gibin gabion construction are solved, mechanized loading and vibration are achieved, construction efficiency and safety are improved, and suitable for a variety of models and Level of gabion construction.
Patent Information
- Application Number
- CN202420581843.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-22
AI Technical Summary
During the construction of the existing Gibbin gabion, a large amount of manpower is required to place and compact the stones, and the degree of mechanization is low, resulting in the gabion mesh being easily deformed, affecting structural stability and dimensional consistency.
A mechanically filled sliding mold frame of gabion is designed, including a support frame body, a sliding device and a gabion formwork. The support frame body can move along the sliding device, and the gabion formwork can move along the supporting frame body, and is equipped with rectangular steel pipe sliders. And flat plate vibrators, realize mechanical loading and vibration compactness, and reduce manual investment.
It realizes precise and mechanized loading of gabion sizes, reduces construction costs and safety risks, and is suitable for various models and multi-layer gabion construction, improving construction efficiency and safety.
Smart Images

Figure CN222251935U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sliding formwork for mechanical filling of gabions, in particular to a sliding formwork for mechanical filling of gabions. Background Art
[0002] Existing technology:
[0003] Gabion stone cage is a specialized mesh cage structure. Its main structural elements are corrosion-resistant steel wires, which have good flexibility and high strength. Relevant staff add an appropriate number of stones inside the cage to form a complete gabion cage, which is an indispensable protective structure in ecological slope protection and restoration projects.
[0004] In the actual application stage, the basic characteristics of gabion gabions mainly include three points: 1. The operation procedure of gabion gabions is simple and easy to use. 2. The gabion gabions have strong corrosion resistance during the application period. 3. The gabion gabions have high stability and good ductility during the application period.
[0005] However, the inventors of this application have found that the above-mentioned prior art has at least the following technical problems:
[0006] When the stone is filled mechanically, the gabion mesh will bulge and deform, affecting the external dimensions of the gabion and the stability of the structure. At present, a large amount of manpower is required to place and compact the blocks of stone during the construction of gabion gabions, and the degree of mechanization is relatively low.
[0007] The difficulty and significance of solving the above technical problems:
[0008] Therefore, based on these problems, providing a sliding formwork for mechanical filling of gabions has important practical significance. Utility Model Content
[0009] The purpose of the present application is to provide a sliding formwork for mechanical filling of gabions in order to solve the technical problems in the prior art.
[0010] The technical solution adopted by the embodiment of the present application to solve the technical problems existing in the known technology is:
[0011] A sliding formwork for mechanical filling of gabions, comprising: a supporting frame, a sliding device and a gabion template, the supporting frame can move along the channel steel of the sliding device, the gabion template can move along the supporting frame, and the moving direction of the supporting frame is perpendicular to the moving direction of the gabion template, the gabion template comprises two parallel gabion template side plates, a rectangular steel pipe slider B is provided on the top of the gabion template side plate which is sleeved on the supporting frame, and the gabion template side plate is fixed to the gabion template back plate by bolts.
[0012] The embodiments of the present application may also adopt the following technical solutions:
[0013] In the above-mentioned sliding formwork for mechanical filling of gabions, further, a flat plate vibrator is installed on the side plates of the gabion formwork.
[0014] In the above-mentioned sliding formwork for mechanical filling of gabions, further, at least one row of bolt holes is opened on the back plate of the gabion formwork, and each row of bolts is arranged horizontally.
[0015] In the above-mentioned sliding formwork for mechanical filling of gabions, further, the support frame includes a vertical I-beam and a horizontal I-beam, the horizontal I-beam is fixed to a rectangular steel pipe slider A, and the rectangular steel pipe slider A is sleeved on the vertical I-beam and fixed by bolts.
[0016] In the above-mentioned sliding formwork for mechanical filling of gabions, further, a row of bolt holes is opened on the upright I-beam, and each row of bolts is arranged vertically.
[0017] In the above-mentioned sliding formwork for mechanical filling of gabions, further, the sliding device includes a directional wheel installed at the bottom of the upright I-beam, and the directional wheel moves along the channel steel.
[0018] One or more technical solutions provided in the embodiments of the present application have at least the following beneficial effects:
[0019] 1. The utility model uses a mold frame to shape the structure, ensuring that the size of the gabion cage meets the requirements of the design drawings, so that mechanical filling of gabion cage stones can be achieved, and all mechanical filling can be achieved, which solves the technical problem that the existing technology can only be filled manually if the gabion size meets the requirements. Mechanical vibration compaction and manual auxiliary binding are used to greatly reduce labor input and construction costs. While saving costs, it reduces the cross-operation of personnel and machinery and reduces construction safety risks.
[0020] 2. The utility model can adjust the template width and is suitable for various types of gabion stone cages to be filled.
[0021] 3. The utility model can adjust the template height and is suitable for multi-layer gabion construction.
[0022] 4. The utility model can slide in one direction, and can be constructed in a continuous flow operation after installation and positioning. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The technical solutions of the embodiments of the present application will be further described in detail below in conjunction with the accompanying drawings, but it should be noted that these drawings are designed only for explanation purposes and are not intended to limit the scope of the present application. In addition, unless otherwise specified, these drawings are intended only to conceptually illustrate the structural configurations described herein and are not necessarily drawn to scale.
[0024] Figure 1 A perspective view of the first embodiment is shown;
[0025] Figure 2 A front view of the first embodiment is shown;
[0026] Figure 3 A side view of the first embodiment is shown;
[0027] Figure 4 A top view of the first embodiment is shown.
[0028] In the figure:
[0029] 1. Support frame, 101, horizontal I-beam, 102, vertical I-beam, 103, rectangular steel tube slider A;
[0030] 2. Sliding device, 201, directional wheel, 202, channel steel;
[0031] 3. Gabion formwork, 301, gabion formwork side plate, 302, gabion formwork back plate, 303, rectangular steel pipe slider B;
[0032] 4. Flat plate vibrating machine. DETAILED DESCRIPTION
[0033] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0034] Example 1
[0035] The sliding formwork for mechanical filling of gabions comprises a supporting frame 1, a sliding device 2, a gabion formwork 3 and a plate vibrator 4.
[0036] The support frame 1 includes an I-beam frame and a rectangular steel tube slider 103. The I-beam frame includes a horizontal I-beam 101 and a vertical I-beam 102. The horizontal I-beam 101 is connected to the rectangular steel tube slider A103 by welding, and the vertical I-beam 102 rib plate has bolt holes opened every 1m and is connected to the rectangular steel tube slider A103 by bolts (the height can be adjusted according to the bolt holes)
[0037] The sliding device 2 includes four directional wheels 201 and two channel steels 202. The four directional wheels 201 are respectively welded to four upright I-beams 102. The directional wheels are placed on the channel steels 202, and the channel steels 202 act as rails.
[0038] The gabion formwork 3 includes a gabion formwork side plate 301, a gabion formwork back plate 302 and a rectangular steel tube slider B 303. The gabion formwork side plate 301 and the gabion formwork back plate 302 are made of 10mm steel plates welded with I-shaped steel ribs. A row of bolt holes are opened on the surface of the gabion formwork back plate 302 at intervals of 250mm. The gabion formwork side plate 301 is connected with bolts (the width of the side plate is controlled by selecting different bolt holes). The rectangular steel tube slider 303 is welded to the top of the gabion formwork side plate 301 and fixed to the support frame 1 by bolts.
[0039] Two plate vibrators 4 are respectively connected to the side plates 301 of the gabion formwork with bolts. After the stone filling is completed, the plate vibrators are turned on for vibration compaction.
[0040] Equipment usage process
[0041] 1) Place the channel steel 202 on the leveled construction site;
[0042] 2) Adjust the height of the gabion template 3 according to the designed elevation of the gabion;
[0043] 3) Connect the gabion formwork back plate 302 to the gabion formwork side plate 301 according to the corresponding bolt holes according to the gabion size;
[0044] 4) After the gabion box is tied (except the cover plate), place it in the gabion template 3;
[0045] 5) Use machinery to load stones;
[0046] 6) Turn on the flat vibrator 4 to vibrate and compact, add the missing stones and vibrate again until the stones fill the gabion box;
[0047] 7) Slide the gabion template 3 along the construction direction to the next gabion installation position and tie the gabion cover plate;
[0048] 8) The next gabion box is tied and placed into the gabion template 3 and connected to the side of the completed gabion;
[0049] 9) Repeat steps 5 to 8 until the construction of one layer of gabions is completed;
[0050] 10) Repeat steps 2 to 9 until the construction of each layer of gabions is completed.
[0051] In summary, the utility model provides a sliding formwork for mechanically filling gabions.
[0052] The above embodiments describe the present invention in detail, but the above contents are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of application of the present invention shall still fall within the scope of the patent coverage of the present invention.
Claims
1. A sliding formwork for mechanical filling of gabions, characterized in that: The gabion mechanical filling sliding formwork comprises: a supporting frame, a sliding device and a gabion formwork, the supporting frame can move along the channel steel of the sliding device, the gabion formwork can move along the supporting frame, and the moving direction of the supporting frame is perpendicular to the moving direction of the gabion formwork, the gabion formwork comprises two parallel gabion formwork side plates, the top of the gabion formwork side plate is provided with a rectangular steel pipe slider B sleeved on the supporting frame, and the gabion formwork side plate is fixed to the gabion formwork back plate by bolts.
2. The sliding formwork for mechanical filling of gabions according to claim 1 is characterized in that: A flat plate vibrator is installed on the side plate of the gabion formwork.
3. The sliding formwork for mechanical filling of gabions according to claim 1 is characterized in that: At least one row of bolt holes is provided on the back plate of the gabion formwork, and each row of bolts is arranged horizontally.
4. The sliding formwork for mechanical filling of gabions according to claim 1 is characterized in that: The support frame includes a vertical I-beam and a horizontal I-beam. The horizontal I-beam is fixed to a rectangular steel tube slider A. The rectangular steel tube slider A is sleeved on the vertical I-beam and fixed by bolts.
5. The sliding formwork for mechanical filling of gabions according to claim 4 is characterized in that: A row of bolt holes is formed on the upright I-beam, and each row of bolts is arranged vertically.
6. The sliding formwork for mechanical filling of gabions according to claim 4 is characterized in that: The sliding device includes a directional wheel installed at the bottom of the upright I-beam, and the directional wheel moves along the channel steel.
