Damping type planetary reducer
By setting up a hydraulic structure between the flange joint of the planet reducer and the motor joint plate, the jitter and vibration problems caused by loose connection plates are solved, the stability and shock absorption effect of the equipment are achieved, and the service life is extended.
Patent Information
- Application Number
- CN202420025852.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-05
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-01-05
AI Technical Summary
During use, existing planetary reducers often cause jitter and vibration due to loose connection plates, which affects the stability and service life of the equipment.
A shock-absorbing planetary reducer is designed. By setting positioning holes, hydraulic pins, hydraulic sleeves, valve ports and U joints between the flange joints and the joint plate of the motor, the hydraulic structure is used to tighten again to ensure the connection. Stability, prevents loosening even if the hexagon screw is loose.
Effectively prevent the jitter and vibration of the planetary reducer, improve the stability of the structure and shock absorption effect, and extend the service life of the equipment.
Smart Images

Figure CN222255014U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of planetary reducers, in particular to a shock-absorbing planetary reducer. Background Art
[0002] Planetary reducers are widely used industrial products that can reduce the speed of motors and increase output torque. Planetary reducers can be used as supporting components in industries such as lifting, excavation, transportation, and construction. Planetary reducers need to be assembled with motors. During daily use of planetary reducers, they often have problems with shaking and vibration.
[0003] The reasons for the obvious vibration of the planetary reducer during operation are:
[0004] The connection between the connecting plate of the planetary reducer and the motor is loose. When the planetary reducer works for a long time, the connecting plate may become loose, which will cause the reducer to vibrate. Therefore, a new shock-absorbing planetary reducer is proposed to solve the above problem. Utility Model Content
[0005] The purpose of the present invention is to solve at least one of the above technical deficiencies.
[0006] Therefore, one purpose of the utility model is to provide a shock-absorbing planetary reducer to solve the problems mentioned in the background technology and overcome the deficiencies in the prior art.
[0007] In order to achieve the above-mentioned purpose, an embodiment of the utility model provides a shock-absorbing planetary reducer, comprising a body, an output shaft, a shaft key and a flange joint; the output end of the body is fixedly connected to the output shaft, the output shaft is embedded with a shaft key, and the tail end of the body is fixedly connected to the flange joint;
[0008] One side of the flange joint is fixedly connected to a joint plate by means of a hexagon socket screw, one side of the joint plate is fixedly connected to a motor, and the output end of the motor is plugged into the tail end interface of the fuselage;
[0009] A gasket is sandwiched between the joint plate and the flange joint, and positioning holes are provided on the front of the flange joint and the back of the joint plate. A hydraulic pin is inserted into the positioning hole, and a hydraulic sleeve is movably connected to the outer surface of the hydraulic pin, and a valve port is fixedly connected to the outer surface of the hydraulic sleeve;
[0010] The end of the hydraulic sleeve is fixedly connected with a U-joint, and the end surface of the U-joint is fixedly connected with a one-way valve of the hydraulic sleeve.
[0011] Preferably, any of the above solutions has a screw hole matched with a hexagon socket screw on the back of the flange joint, and the joint plate and the motor are an integral structure.
[0012] Adopting the above technical solution: This application proposes a new type of planetary reducer. A planetary reducer is a common mechanical transmission device, and its main function is to reduce the speed of a high-speed rotating input shaft and increase the torque output at the same time. The working principle of the planetary reducer is realized through the movement of planetary gears. The interior of the planetary reducer is composed of a sun gear, a planetary gear, a planet carrier and an inner ring gear. The sun gear is the input shaft, the inner ring gear is the output shaft, and the planetary gear is connected to the sun gear and the inner ring gear through the planet carrier. When the sun gear rotates, the planetary gear and the planet carrier will also rotate, but the movement direction of the planetary gear is opposite to that of the sun gear. At the same time, the gear transmission between the planetary gear and the planet carrier will also cause the inner ring gear to rotate, thereby realizing the movement of the output shaft.
[0013] Preferably, any of the above solutions is that the gasket is made of rubber and has a thickness of 0.5-1 cm.
[0014] Preferably, in any of the above schemes, the diameter of the positioning hole is the same as the diameter of the hydraulic pin, and the positioning hole is located next to the corresponding screw hole.
[0015] The above technical solution is adopted: the planetary reducer and the motor are connected through a flange joint, hexagon socket screws, and a joint plate. The output end of the motor is plugged into the tail end of the planetary reducer to achieve power output.
[0016] By adopting the above technical solution, the gasket plays the role of sealing, lining and buffering.
[0017] Preferably, any of the above schemes is that a sealing gasket is provided at the active connection between the hydraulic pin and the hydraulic sleeve, a sealing cap is threadedly connected to the end of the valve port, a sealing ring is provided at the end of the valve port, and hydraulic oil is provided inside the hydraulic sleeve.
[0018] The above technical solution is adopted: the core structure of this device is: positioning hole, hydraulic pin, hydraulic sleeve, valve port, U joint, one-way valve. The core advantages of this device are: improve the flange joint of the planetary reducer and the joint plate of the motor, design the positioning hole structure, install the U joint after tightening the hexagon socket screw, align the hydraulic pin with the positioning hole, fill the hydraulic oil into the hydraulic sleeve through the one-way valve, push the hydraulic pin out, and tighten it again from both sides of the joint plate and the flange joint using the hydraulic structure, i.e. the hydraulic sleeve and hydraulic pin structure. Even if the hexagon socket screw is loose, the hydraulic sleeve and hydraulic pin structure can be used in conjunction with the positioning hole to clamp and fix the joint plate and the flange joint to prevent it from loosening, thereby effectively preventing the planetary reducer from shaking and vibrating, thereby achieving the purpose of structural stability, shock absorption and shockproof of the planetary reducer.
[0019] Preferably, any of the above schemes is that a rib plate is fixedly connected to the inner side of the bending part of the U-joint, and the one-way valve can only allow oil to enter but not to discharge oil.
[0020] Compared with the prior art, the advantages and beneficial effects of the utility model are:
[0021] The shock-absorbing planetary reducer improves the flange joint of the planetary reducer and the joint plate of the motor through the coordinated arrangement of the positioning hole, the hydraulic pin, the hydraulic sleeve, the valve port, the U joint and the one-way valve, designs the positioning hole structure, installs the U joint after the hexagon socket screw is tightened, aligns the hydraulic pin with the positioning hole, fills the hydraulic sleeve with hydraulic oil through the one-way valve, and pushes the hydraulic pin out, and tightens the joint plate and the flange joint again from both sides thereof by using the hydraulic structure, i.e., the hydraulic sleeve and the hydraulic pin structure. Even if the hexagon socket screw is loose, the joint plate and the flange joint can be clamped and fixed by using the hydraulic sleeve and the hydraulic pin structure in coordination with the positioning hole to prevent them from loosening, thereby effectively preventing the planetary reducer from shaking and vibrating, thereby achieving the purpose of structural stability, shock absorption and shock prevention of the planetary reducer.
[0022] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0024] Figure 1 It is a schematic diagram of the structure of the utility model;
[0025] Figure 2 This is a schematic diagram of the structure of the positioning hole of the utility model;
[0026] Figure 3 It is a structural schematic diagram of the fuselage of the utility model;
[0027] Figure 4 For this utility model Figure 1 Schematic diagram of the enlarged structure at point A in the middle.
[0028] In the figure: 1-machine body, 2-output shaft, 3-shaft key, 4-flange joint, 6-joint plate, 7-motor, 8-gasket, 9-locating hole, 10-hydraulic pin, 11-hydraulic sleeve, 12-valve port, 13-U joint, 14-check valve. DETAILED DESCRIPTION
[0029] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0030] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] like Figure 1-4 As shown, the shock-absorbing planetary reducer comprises a body 1, an output shaft 2, a shaft key 3 and a flange joint 4; the output end of the body 1 is fixedly connected with the output shaft 2, the shaft key 3 is embedded in the output shaft 2, and the tail end of the body 1 is fixedly connected with the flange joint 4;
[0032] One side of the flange joint 4 is fixedly connected to a joint plate 6 by means of a hexagon socket screw, one side of the joint plate 6 is fixedly connected to a motor 7, and the output end of the motor 7 is plugged into the rear end interface of the fuselage 1;
[0033] A gasket 8 is sandwiched between the joint plate 6 and the flange joint 4. Positioning holes 9 are provided on the front of the flange joint 4 and the back of the joint plate 6. A hydraulic pin 10 is inserted into the positioning hole 9. A hydraulic sleeve 11 is movably connected to the outer surface of the hydraulic pin 10. A valve port 12 is fixedly connected to the outer surface of the hydraulic sleeve 11.
[0034] A U-joint 13 is fixedly connected to the end of the hydraulic sleeve 11 , and a one-way valve 14 of the hydraulic sleeve 11 is fixedly connected to the end surface of the U-joint 13 .
[0035] Embodiment 1: The back of the flange joint 4 is provided with a screw hole adapted to the hexagon socket screw, and the joint plate 6 and the motor 7 are an integrated structure. The present application proposes a new planetary reducer. A planetary reducer is a common mechanical transmission device, and its main function is to reduce the speed of the high-speed rotating input shaft and increase the torque output at the same time. The working principle of the planetary reducer is realized through the movement of the planetary gears. The interior of the planetary reducer is composed of a sun gear, a planetary gear, a planetary carrier and an inner gear ring. The sun gear is the input shaft, the inner gear ring is the output shaft, and the planetary gear is connected to the sun gear and the inner gear ring through the planetary carrier. When the sun gear rotates, the planetary gear and the planetary carrier will also rotate, but the movement direction of the planetary gear is opposite to that of the sun gear. At the same time, the gear transmission between the planetary gear and the planetary carrier will also cause the inner gear ring to rotate, thereby realizing the movement of the output shaft 2. The material of the gasket 8 is rubber, and the thickness of the gasket 8 is 0.5-1 cm.
[0036] Embodiment 2: The diameter of the positioning hole 9 is the same as that of the hydraulic pin 10, and the positioning hole 9 is located next to the corresponding screw hole. The planetary reducer and the motor 7 are connected by a flange joint 4, a hexagon socket screw, and a connector plate 6. The output end of the motor 7 is plugged into the tail end of the planetary reducer to achieve power output. The gasket 8 plays the role of sealing, cushioning and buffering. A sealing gasket is provided at the active connection between the hydraulic pin 10 and the hydraulic sleeve 11, a sealing cap is threadedly connected to the end of the valve port 12, a sealing ring is provided at the end of the valve port 12, and hydraulic oil is provided inside the hydraulic sleeve 11. A rib plate is fixedly connected to the inner side of the bend of the U-joint 13, and the one-way valve 14 can only take in oil but not discharge oil.
[0037] The working principle of the utility model is as follows:
[0038] S1. The interior of the planetary reducer consists of a sun gear, planet gears, a planet carrier and an inner gear ring. The sun gear is the input shaft, the inner gear ring is the output shaft, and the planet gears are connected to the sun gear and the inner gear ring through the planet carrier. When the sun gear rotates, the planet gears and the planet carrier will also rotate, but the direction of movement of the planet gear is opposite to that of the sun gear. At the same time, the gear transmission between the planet gear and the planet carrier will also cause the inner gear ring to rotate, thereby realizing the movement of the output shaft 2;
[0039] S2. After the hexagon socket screw is tightened, install the U-joint 13, align the hydraulic pin 10 with the positioning hole 9, fill the hydraulic oil into the hydraulic sleeve 11 through the one-way valve 14, and push the hydraulic pin 10 out. Use the hydraulic structure, i.e., the hydraulic sleeve 11 and the hydraulic pin 10 structure, to tighten them again from both sides of the joint plate 6 and the flange joint 4. Even if the hexagon socket screw is loose, the hydraulic sleeve 11 and the hydraulic pin 10 structure cooperate with the positioning hole 9 to clamp and fix the joint plate 6 and the flange joint 4 to prevent them from loosening.
[0040] Compared with the prior art, the present invention has the following beneficial effects:
[0041] The shock-absorbing planetary reducer improves the flange joint 4 of the planetary reducer and the connector plate 6 of the motor 7 through the matching arrangement of the positioning hole 9, the hydraulic pin 10, the hydraulic sleeve 11, the valve port 12, the U joint 13, and the one-way valve 14. The positioning hole 9 structure is designed. After the hexagon socket screw is tightened, the U joint 13 is installed, the hydraulic pin 10 is aligned with the positioning hole 9, and hydraulic oil is filled into the hydraulic sleeve 11 through the one-way valve 14. The hydraulic pin 10 is pushed out, and the connector plate 6 and the flange joint 4 are tightened again from both sides thereof by using the hydraulic structure, i.e., the hydraulic sleeve 11 and the hydraulic pin 10 structure. Even if the hexagon socket screw is loose, the connector plate 6 and the flange joint 4 can be clamped and fixed by using the hydraulic sleeve 11 and the hydraulic pin 10 structure in combination with the positioning hole 9 to prevent them from loosening, thereby effectively preventing the planetary reducer from shaking and vibrating, thereby achieving the purpose of structural stability, shock absorption and shockproof of the planetary reducer.
Claims
1. A shock-absorbing planetary reducer, characterized in that: It comprises a body (1), an output shaft (2), a shaft key (3) and a flange joint (4); the output end of the body (1) is fixedly connected to the output shaft (2), the output shaft (2) is embedded with the shaft key (3), and the tail end of the body (1) is fixedly connected to the flange joint (4); One side of the flange joint (4) is fixedly connected to a joint plate (6) via a hexagon socket screw, one side of the joint plate (6) is fixedly connected to a motor (7), and the output end of the motor (7) is plugged into the rear end interface of the fuselage (1); A gasket (8) is sandwiched between the joint plate (6) and the flange joint (4); a positioning hole (9) is provided on the front side of the flange joint (4) and the back side of the joint plate (6); a hydraulic pin (10) is inserted into the positioning hole (9); a hydraulic sleeve (11) is movably connected to the outer surface of the hydraulic pin (10); and a valve port (12) is fixedly connected to the outer surface of the hydraulic sleeve (11); The end of the hydraulic sleeve (11) is fixedly connected to a U-joint (13), and the end surface of the U-joint (13) is fixedly connected to a one-way valve (14) of the hydraulic sleeve (11).
2. A shock-absorbing planetary reducer according to claim 1, characterized in that: The back of the flange joint (4) is provided with a screw hole adapted to fit the hexagon socket screw, and the joint plate (6) and the motor (7) are an integrated structure.
3. A shock-absorbing planetary reducer according to claim 2, characterized in that: The material of the gasket (8) is rubber, and the thickness of the gasket (8) is 0.5-1 cm.
4. A shock-absorbing planetary reducer as claimed in claim 3, characterized in that: The diameter of the positioning hole (9) is the same as the diameter of the hydraulic pin (10), and the positioning hole (9) is located next to the corresponding screw hole.
5. A shock-absorbing planetary reducer as claimed in claim 4, characterized in that: A sealing gasket is provided at the active connection between the hydraulic pin (10) and the hydraulic sleeve (11), a sealing cap is threadedly connected to the end of the valve port (12), a sealing ring is provided at the end of the valve port (12), and hydraulic oil is provided inside the hydraulic sleeve (11).
6. A shock-absorbing planetary reducer according to claim 5, characterized in that: A rib plate is fixedly connected to the inner side of the bending part of the U-joint (13), and the one-way valve (14) can only allow oil to enter but not to discharge oil.