Detection device for detecting bending deformation of fan blade
By using a laser rangefinder and a drive mechanism in the fan blade detection device to detect the bending deformation of the fan blade, combined with the guide and clamping mechanism, the problems of low detection efficiency and poor effect in the prior art are solved, and high precision and efficiency are achieved Fan blade flatness detection.
Patent Information
- Application Number
- CN202420913866.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing fan blade flatness detection efficiency and poor effect are mainly due to the lack of detection efficiency and accuracy due to the dependence on manual naked eye viewing.
A detection device is designed, using a laser rangefinder combined with a driving mechanism, and by driving the laser rangefinder to move between the root and tail of the fan blade, it accurately detects the bending deformation between the root and tail of the fan blade surface, and uses a guide structure to ensure that Range finder stability and quickly position the fan blades through clamping mechanism to improve replacement efficiency.
High-precision detection and efficient detection of fan blade bending deformation is realized, ensuring detection accuracy and efficiency, avoiding distance detector misalignment and offset, and reducing the waiting time for replacing fan blades.
Smart Images

Figure CN222258155U_ABST
Abstract
Description
[Technical field]
[0001] The utility model relates to a detection device for detecting bending deformation of fan blades. [Background technology]
[0002] Some fan blades on the market are usually set in a straight structure according to design requirements, such as the root and tail of the blade on the same surface are on the same plane. Therefore, fan blade flatness detection is a necessary inspection process in the production and processing of fan blades, the purpose of which is to determine whether the flatness of fan blades meets production requirements and industry standards.
[0003] However, the existing inspection process is usually carried out by staff using naked eye inspection, resulting in low inspection efficiency and poor inspection effect.
[0004] For this reason, the present invention is studied and proposed in view of the above-mentioned problems. [Contents of the utility model]
[0005] The utility model aims to overcome the deficiencies of the prior art and provides a detection device for detecting the bending deformation of fan blades. A driving mechanism drives a laser rangefinder to move between the root and the tail of the blade so that the laser rangefinder detects the bending deformation between the root and the tail of the corresponding surface of the blade, and the utility model has the characteristics of accurate detection and high detection efficiency.
[0006] The utility model is realized by the following technical solutions:
[0007] A detection device for detecting bending deformation of fan blades 100, comprising a frame 1, on which a clamping mechanism 2 for clamping and positioning the blades 100 is provided, on which a laser rangefinder 3 and a driving mechanism 4 for driving the laser rangefinder 3 to move accordingly are movably provided, and when the driving mechanism 4 drives the laser rangefinder 3 to move between the root and the tail of the blade 100, the laser rangefinder 3 detects the bending deformation between the root and the tail of the corresponding surface of the blade 100; or, the frame 1 is provided with a clamping mechanism 2 for clamping and positioning the blade 100 and a laser rangefinder 3, and the frame 1 is provided with a driving mechanism 4 for driving the clamping mechanism 2 to move relative to the laser rangefinder 3, and when the driving mechanism 4 drives the clamping mechanism 2 to drive the blade 100 to move along the length direction of the blade 100, the laser rangefinder 3 detects the bending deformation between the root and the tail of the corresponding surface of the blade 100.
[0008] As described above, a detection device for detecting bending deformation of a fan blade 100, the driving mechanism 4 includes a driving screw 41 rotatably arranged on the frame 1 and a driving nut 42 sleeved on the driving screw 41, and a driving handwheel 43 is provided at the end of the driving screw 41; the laser rangefinder 3 is arranged on the driving nut 42.
[0009] As described above, in the detection device for detecting bending deformation of the fan blade 100 , the driving handle 431 is provided on the peripheral edge of the driving hand wheel 43 .
[0010] As described above, a detection device for detecting bending deformation of a fan blade 100, the driving mechanism 4 includes a driving screw 41 rotatably arranged on a frame 1 and a driving nut 42 sleeved on the driving screw 41, and the frame 1 is provided with a driving motor for driving the driving screw 41 to rotate accordingly; the laser rangefinder 3 is arranged on the driving nut 42.
[0011] In the detection device for detecting bending deformation of a fan blade 100 as described above, a guide structure 5 is provided between the laser rangefinder 3 and the frame 1 .
[0012] As described above, in the detection device for detecting bending deformation of fan blades 100, the guide structure 5 includes a guide rod arranged on the frame 1 and a guide sleeve slidably mounted on the guide rod, and the laser rangefinder 3 is connected to the guide sleeve.
[0013] As described above, a detection device for detecting bending deformation of a fan blade 100 is provided, wherein the guide structure 5 includes a guide rail 51 provided on the frame 1 and a guide slide plate 52 slidably provided on the guide rail 51 , and the laser rangefinder 3 is connected to the guide slide plate 52 .
[0014] As described above, in the detection device for detecting bending deformation of the fan blade 100, the clamping mechanism 2 includes a clamping positioning recess 21 provided on the frame 1 for the corresponding part of the blade 100 to be clamped and positioned.
[0015] As described above, in the detection device for detecting bending deformation of the fan blade 100 , the clamping mechanism 2 includes an elastic clamping claw provided on the frame 1 for clamping the corresponding part of the fan blade 100 .
[0016] As described above, a detection device for detecting bending deformation of a fan blade 100 is described, wherein the clamping mechanism 2 includes a connecting hole provided on the frame 1 and used to align and connect with the mounting hole 110 of the blade 100, and a connecting screw / screw 22 for fixing the blade 100 relative to the frame 1 is passed between the connecting hole and the mounting hole 110.
[0017] Compared with the prior art, the utility model has the following advantages:
[0018] 1. The utility model drives the laser rangefinder to move between the root and tail of the fan blade through a driving mechanism so that the laser rangefinder detects the bending deformation between the root and tail of the corresponding surface of the fan blade, and has the characteristics of accurate detection and high detection efficiency.
[0019] 2. A guide structure is provided between the laser rangefinder and the frame, which can ensure that the laser rangefinder is stable and smoothly slides in the set direction, effectively avoiding the dislocation and offset of the laser rangefinder during the detection process, thereby affecting the detection effect and ensuring accurate detection.
[0020] 3. In order to quickly clamp and position the fan blades, improve the efficiency of replacing the fan blades, and reduce the waiting time for replacement, the fan blades are fixed to the frame through clamping and positioning recesses or elastic clamps.
Brief Description of the Drawings
[0021] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings, wherein:
[0022] Figure 1 It is a three-dimensional diagram of the utility model.
[0023] Figure 2 It is the front view of the utility model. [Specific implementation method]
[0024] The implementation modes of the present utility model are described in detail below in conjunction with the accompanying drawings.
[0025] like Figure 1 , 2 As shown, the utility model is a detection device for detecting bending deformation of fan blades 100, including a frame 1, on which a clamping mechanism 2 for clamping and positioning the blades 100 is provided, and on which a laser rangefinder 3 and a driving mechanism 4 for driving the laser rangefinder 3 to move accordingly can be movably provided, and when the driving mechanism 4 drives the laser rangefinder 3 to move between the root and the tail of the blade 100, the laser rangefinder 3 detects the bending deformation between the root and the tail of the corresponding surface of the blade 100. The utility model drives the laser rangefinder to move between the root and the tail of the blade by the driving mechanism so that the laser rangefinder detects the bending deformation between the root and the tail of the corresponding surface of the blade, and has the characteristics of accurate detection and high detection efficiency.
[0026] Among them, the laser rangefinder 3 specification can adopt option 1.
[0027] Among them, the bending deformation of the fan blade 100 in the utility model can also be interpreted as the fan blade 100 drooping (that is, the root and the tail of the fan blade 100 are not in the same plane).
[0028] In other embodiments, the frame 1 is provided with a clamping mechanism 2 for clamping and positioning the fan blade 100 and a laser rangefinder 3. The frame 1 is provided with a driving mechanism 4 for driving the clamping mechanism 2 to move relative to the laser rangefinder 3. When the driving mechanism 4 drives the clamping mechanism 2 to drive the fan blade 100 to move along the length direction of the fan blade 100, the laser rangefinder 3 detects the bending deformation between the root and the tail of the corresponding surface of the fan blade 100.
[0029] like Figure 1 , 2 As shown, the driving mechanism 4 includes a driving screw 41 rotatably arranged on the frame 1 and a driving nut 42 sleeved on the driving screw 41, and a driving handwheel 43 is arranged at the end of the driving screw 41; the laser rangefinder 3 is arranged on the driving nut 42. This embodiment has the advantages of stable transmission, no noise, high transmission efficiency and high transmission accuracy through the driving screw and the driving nut transmission. In this embodiment, the driving mechanism 4 is symmetrically arranged on the frame, so that the driving handwheels 43 are correspondingly located at the two ends of the frame, which is convenient for the staff to operate the corresponding driving handwheels 43 to avoid interference.
[0030] like Figure 1 , 2 As shown, in order to facilitate user operation, a driving handle 431 is provided on the periphery of the driving hand wheel 43 .
[0031] In another embodiment, the driving mechanism 4 includes a driving screw 41 rotatably arranged on the frame 1 and a driving nut 42 sleeved on the driving screw 41, and the frame 1 is provided with a driving motor for driving the driving screw 41 to rotate accordingly; the laser rangefinder 3 is arranged on the driving nut 42.
[0032] like Figure 1 , 2 As shown, a guide structure 5 is provided between the laser rangefinder 3 and the frame 1, which can ensure that the laser rangefinder is stable and smoothly slides in the set direction, effectively avoiding the dislocation and deviation of the laser rangefinder during the detection process and affecting the detection effect, thereby ensuring accurate detection.
[0033] In some embodiments, the guide structure 5 includes a guide rod provided on the frame 1 and a guide sleeve slidably mounted on the guide rod, and the laser rangefinder 3 is connected to the guide sleeve.
[0034] like Figure 1 , 2 As shown, the guide structure 5 includes a guide rail 51 arranged on the frame 1 and a guide slide plate 52 slidably arranged on the guide rail 51 , and the laser rangefinder 3 is connected to the guide slide plate 52 .
[0035] like Figure 1As shown, in order to quickly clamp and position the fan blades, improve the efficiency of replacing the fan blades, and reduce the waiting time for replacement, the clamping mechanism 2 includes a clamping and positioning recess 21 provided on the frame 1 for the corresponding part of the fan blade 100 to be clamped and positioned. During clamping and positioning, the staff only needs to place the fan blade to be tested in the clamping and positioning recess 21 for positioning to achieve positioning and clamping.
[0036] In other embodiments, in order to clamp more stably and firmly, the clamping mechanism 2 includes an elastic clamping claw provided on the frame 1 for clamping the corresponding part of the fan blade 100. For example, the elastic clamping claw includes a clamping fixture provided on the frame and a clamping flipping piece hinged on the clamping fixture and cooperating with the clamping fixture to clamp the fan blade. A clamping torsion spring is provided between the clamping flipping piece and the clamping fixture to ensure that the elastic clamping claw clamps the fan blade firmly. The clamping positioning recess 21 can be provided on the clamping fixture.
[0037] like Figure 1 As shown, the clamping mechanism 2 includes a connecting hole provided on the frame 1 and used to align and connect with the mounting hole 110 of the fan blade 100, and a connecting screw / screw 22 is passed between the connecting hole and the mounting hole 110 to fix the fan blade 100 relative to the frame 1. During clamping and positioning, the staff places the fan blade to be tested in the clamping and positioning recess 21 for positioning. At this time, the mounting hole 110 is aligned and connected with the connecting hole, and then the staff passes the connecting screw / screw 22 through the connecting hole and the mounting hole 110 at the same time to fix the fan blade 100 relative to the frame 1.
Claims
1. A detection device for detecting bending deformation of a fan blade (100), characterized in that The invention comprises a frame (1), wherein the frame (1) is provided with a clamping mechanism (2) for clamping and positioning a fan blade (100), and the frame (1) is movably provided with a laser rangefinder (3) and a driving mechanism (4) for driving the laser rangefinder (3) to move accordingly, and when the driving mechanism (4) drives the laser rangefinder (3) to move between the root and the tail of the fan blade (100), the laser rangefinder (3) detects bending deformation between the root and the tail of the corresponding surface of the fan blade (100); Alternatively, the frame (1) is provided with a clamping mechanism (2) for clamping and positioning the fan blade (100) and a laser rangefinder (3); the frame (1) is provided with a driving mechanism (4) for driving the clamping mechanism (2) to move relative to the laser rangefinder (3); and when the driving mechanism (4) drives the clamping mechanism (2) to move the fan blade (100) along the length direction of the fan blade (100), the laser rangefinder (3) detects bending deformation between the root and the tail of the corresponding surface of the fan blade (100).
2. A detection device for detecting bending deformation of a fan blade (100) according to claim 1, characterized in that The driving mechanism (4) comprises a driving screw (41) rotatably arranged on the frame (1) and a driving nut (42) sleeved on the driving screw (41); a driving hand wheel (43) is arranged at the end of the driving screw (41); and the laser rangefinder (3) is arranged on the driving nut (42).
3. A detection device for detecting bending deformation of a fan blade (100) according to claim 2, characterized in that A driving handle (431) is provided on the peripheral edge of the driving hand wheel (43).
4. A detection device for detecting bending deformation of a fan blade (100) according to claim 1, characterized in that The driving mechanism (4) comprises a driving screw (41) rotatably arranged on a frame (1) and a driving nut (42) sleeved on the driving screw (41); a driving motor for driving the driving screw (41) to rotate accordingly is arranged on the frame (1); and the laser rangefinder (3) is arranged on the driving nut (42).
5. A detection device for detecting bending deformation of a fan blade (100) according to any one of claims 1 to 4, characterized in that A guide structure (5) is provided between the laser rangefinder (3) and the frame (1).
6. A detection device for detecting bending deformation of a fan blade (100) according to claim 5, characterized in that The guide structure (5) comprises a guide rod arranged on the frame (1) and a guide sleeve slidably mounted on the guide rod, and the laser rangefinder (3) is connected to the guide sleeve.
7. A detection device for detecting bending deformation of a fan blade (100) according to claim 5, characterized in that The guide structure (5) comprises a guide slide rail (51) arranged on the frame (1) and a guide slide plate (52) slidably arranged on the guide slide rail (51), and the laser rangefinder (3) is connected to the guide slide plate (52).
8. A detection device for detecting bending deformation of a fan blade (100) according to claim 1, characterized in that The clamping mechanism (2) comprises a clamping positioning recess (21) provided on the frame (1) for clamping and positioning corresponding parts of the fan blades (100).
9. A detection device for detecting bending deformation of a fan blade (100) according to claim 1 or 8, characterized in that The clamping mechanism (2) comprises an elastic clamping claw arranged on the frame (1) and used for clamping the corresponding part of the fan blade (100).
10. A detection device for detecting bending deformation of a fan blade (100) according to claim 1 or 8, characterized in that The clamping mechanism (2) comprises a connecting hole provided on the frame (1) and used to be aligned and connected with the mounting hole (110) of the fan blade (100), and a connecting screw / threaded rod (22) is passed between the connecting hole and the mounting hole (110) and used to fix the fan blade (100) relative to the frame (1).