Multifunctional detection device for electronic product production based on visual technology

The multifunctional detection device addresses inefficiencies in manual electronic product inspection by using a high-resolution camera with an image processing chip for automated size and color difference detection, enhancing accuracy and simplifying operations.

CN222259200UActive Publication Date: 2024-12-27FENG RUIXIANG (TIANJIN) TECH DEV CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420785933.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-27
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

Existing electronic product inspection methods rely on manual work, which is inaccurate, inefficient, and subject to light and human error, and require multiple devices for size and color difference inspection, complicating the process.

Method used

A multifunctional detection device integrating a high-resolution camera with an image processing chip, a driving mechanism, and a control system for automated size and color difference detection, enabling high-resolution surface image acquisition and processing.

Benefits of technology

The device achieves rapid, accurate, and automated detection of size and color differences, reducing labor costs and improving efficiency by integrating both functions into a compact, user-friendly device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222259200U_ABST
    Figure CN222259200U_ABST
Patent Text Reader

Abstract

The utility model discloses a multifunctional detection device for electronic product production based on a visual technology, and belongs to the technical field of detection equipment. Comprising a base, a driving mechanism arranged on the base, a detection mechanism arranged on the driving mechanism and used for detecting the size and color difference, a placement mechanism arranged on the other side of the base, a display arranged on one side of the placement mechanism and a control box arranged on the base. By arranging the high-resolution camera with the image processing chip, based on the visual technology, high-resolution object surface image acquisition and processing can be achieved, the size and chromatic aberration of an electronic product can be recognized, results are output to the displayer to be displayed, the automatic and rapid detection process is achieved, and the detection efficiency is improved. The time and labor cost required by manual operation and inspection are reduced, and the measurement precision is improved. The size detection function and the color difference detection function are integrated in one device, the structure is compact, the operation process is simplified, and the detection efficiency and accuracy are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of detection equipment, and in particular relates to a multifunctional detection device for electronic product production based on visual technology. Background Art

[0002] With the continuous development of the electronic product market, the demand for electronic product inspection is also increasing. In the existing technology, the inspection of the size and color difference of electronic products mainly relies on manual work, which is not accurate enough, inefficient, and easily affected by factors such as light, angle, and subjective factors of the inspector. In addition, the inspection of size and color difference requires multiple independent devices, which is not convenient to use and operate. Therefore, a new type of visual technology inspection device is needed to improve the inspection efficiency and accuracy. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a multifunctional detection device for electronic product production based on visual technology.

[0004] The technical solution adopted by the utility model is as follows: a multifunctional detection device for electronic product production based on visual technology, comprising:

[0005] Base;

[0006] A driving mechanism is arranged on the base;

[0007] A detection mechanism is arranged on the driving mechanism; the detection mechanism is used to detect size and color difference;

[0008] A placement mechanism is arranged on the other side of the base;

[0009] A display, arranged on one side of the placement mechanism;

[0010] The control box is arranged on the base.

[0011] Preferably, the driving mechanism comprises:

[0012] A first motor running through the base, a first guide wheel drivingly connected to the first motor, a second guide wheel opposite to the first guide wheel, a belt wrapped around the first guide wheel and the second guide wheel, at least two guide assemblies respectively disposed on both sides of the first guide wheel and the second guide wheel, and a sliding assembly slidably disposed on the guide assembly;

[0013] The detection mechanism is slidably connected to the sliding assembly.

[0014] Preferably, the guide assembly comprises:

[0015] at least two supports disposed on the base, and a guide rod disposed between the supports;

[0016] The sliding assembly is slidably connected to the guide rod.

[0017] Preferably, the sliding assembly comprises:

[0018] A first sliding sleeve and a second sliding sleeve sleeved on the guide rod, a carriage disposed on the sliding sleeve, a screw disposed on the carriage, a second motor transmission-connected to the screw, and a support frame connected to the screw;

[0019] The first sliding sleeve is connected to the belt, the middle part of the carriage is sunken downward to a predetermined depth to form a groove, and the screw rod is arranged in the groove.

[0020] Preferably, the detection mechanism comprises:

[0021] A high-resolution camera is arranged on the support frame, and a size detection sensor is arranged on one side of the high-resolution camera; the high-resolution camera is equipped with an image processing chip.

[0022] Preferably, the placement mechanism comprises:

[0023] A third motor is provided on the base, a telescopic rod is transmission-connected to the third motor, and a placement plate is provided on the telescopic rod.

[0024] Preferably, the control box is provided with a controller, and the controller is connected to the size detection sensor, the second motor and the third motor; the high-resolution camera is connected to the display and the size detection sensor.

[0025] Beneficial effects of the utility model: Compared with the prior art, the utility model can realize high-resolution surface image acquisition and processing of objects, identify the size and color difference of electronic products, and output the results to the display by setting a high-resolution camera with an image processing chip based on visual technology, so as to realize an automated and rapid detection process, reduce the time and labor cost required for manual operation and inspection, and improve measurement accuracy. The size and color difference detection functions are integrated into one device, which has a compact structure, simplifies the operation process, and improves detection efficiency and accuracy.

[0026] The working principle of the utility model is as follows: the object to be detected is placed on the placement plate, the telescopic rod rises to the height of the size detection sensor, the sliding assembly moves on the guide rod, close to the object to be detected, when the object to be detected enters the detection range of the size detection sensor, the controller controls the second motor and the third motor to start, the third motor drives the placement plate to rotate, and then the object to be detected rotates, to achieve the detection of each surface thereof. The first motor is started to drive the first guide wheel to rotate, the second guide wheel is driven to rotate through the belt, and the first sliding sleeve is driven to move, so that the first sliding sleeve and the second sliding sleeve are displaced on the guide rod, thereby achieving the forward and backward movement of the detection mechanism. The second motor is turned on, the detection mechanism is displaced on the screw, the size detection sensor and the high-resolution camera continue to work, the size detection sensor performs size detection, and transmits the size data to the high-resolution camera, the high-resolution camera takes a picture of the object to be detected and collects the image, and then processes the image through the image processing chip, identifies the color difference, and finally outputs the size data and the color difference data to the display for display. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the structure of the utility model;

[0028] Figure 2 It is a front view of the utility model;

[0029] Figure 3 It is an enlarged schematic diagram of point A of the present utility model.

[0030] In the accompanying drawings, the list of components represented by each reference numeral is as follows: base 1, driving mechanism 2, detection mechanism 3, placement mechanism 4, display 5, control box 6, first motor 7, first guide wheel 8, second guide wheel 9, belt 10, support 11, guide rod 12, first slide sleeve 13, drag plate 14, screw 15, second motor 16, support frame 17, high-resolution camera 18, size detection sensor 19, third motor 20, telescopic rod 21, placement plate 22, object to be detected 23, second slide sleeve 24. DETAILED DESCRIPTION

[0031] The present invention will be further described below in conjunction with the specification and embodiments, which will enable those skilled in the art to more fully understand the present invention, but will not limit the present invention in any way.

[0032] In order to solve the technical problems existing in the background technology, this embodiment discloses a multifunctional detection device for electronic product production based on visual technology, such as Figures 1 to 3As shown. It includes: a base 1, a driving mechanism 2 arranged on the base 1, a detection mechanism 3 arranged on the driving mechanism 2 and used for detecting size and color difference, a placement mechanism 4 arranged on the other side of the base 1, a display 5 arranged on one side of the placement mechanism 4, and a control box 6 arranged on the base 1. The driving mechanism 2 is used to drive the detection mechanism 3 to move, the display 5 is used to display data results, and the control box 6 is provided with a controller for controlling the operation of the device.

[0033] In this embodiment, the driving mechanism 2 includes: a first motor 7 that is arranged on the base 1, a first guide wheel 8 that is transmission-connected to the first motor 7, a second guide wheel 9 that is arranged relative to the first guide wheel 8, a belt 10 that surrounds the first guide wheel 8 and the second guide wheel 9, two guide assemblies that are respectively arranged on both sides of the first guide wheel 8 and the second guide wheel 9, and a sliding assembly that is slidably arranged on the guide assembly; the detection mechanism 3 is slidably connected to the sliding assembly. The guide assembly includes: two supports 11 that are arranged on the base 1, and a guide rod 12 that is arranged between the supports 11; the sliding assembly is slidably connected to the guide rod 12. The first motor 7 is started to drive the first guide wheel 8 to rotate, and the second guide wheel 9 is driven to rotate through the belt 10, and the first sliding sleeve 13 is driven to move, so that the first sliding sleeve 13 and the second sliding sleeve 24 are displaced on the guide rod 12, thereby realizing the forward and backward movement of the detection mechanism 3.

[0034] In this embodiment, the sliding assembly includes: a first sliding sleeve 13 and a second sliding sleeve 24 sleeved on the guide rod 12, a carriage 14 arranged on the sliding sleeve, a screw 15 arranged on the carriage 14, a second motor 16 connected to the screw 15, and a support frame 17 connected to the screw 15; the first sliding sleeve 13 is connected to the belt 10, the middle of the carriage 14 is recessed downward to a predetermined depth to form a groove, and the screw 15 is arranged in the groove. The second motor 16 is started to drive the screw 15 to rotate, thereby driving the support frame 17 threadedly connected to the screw 15 to move on the screw 15, so as to realize the left and right movement of the detection mechanism 3.

[0035] In a further embodiment, the detection mechanism 3 includes: a high-resolution camera 18 arranged on a support frame 17, and a size detection sensor 19 arranged on one side of the high-resolution camera 18; the high-resolution camera 18 is provided with an image processing chip. The high-resolution camera 18 is connected to the display 5 and the size detection sensor 19. The image processing chip extracts color features from the image collected by the high-resolution camera 18 through a computer vision algorithm, and the size detection sensor 19 is used to identify and analyze the size of the object 23 to be detected. The high-resolution camera 18 with an image processing chip is based on visual technology, can realize high-resolution surface image acquisition and processing of objects, identify the size and color difference of electronic products, and output the results to the display 5 for display, so as to realize an automated and rapid detection process, reduce the time and labor cost required for manual operation and inspection, and improve measurement accuracy. The size and color difference detection functions are integrated into one device, which has a compact structure, simplifies the operation process, and improves the detection efficiency and accuracy.

[0036] In a further embodiment, the utility model also includes a positioning fixture 22, a starter 25 and a display 28. The positioning fixture 22 includes a cylinder 23 arranged on the detection platform 2, and a clamping part 24 transmission-connected to the front of the cylinder 23; the starter 25 is provided with a flatness detection button 26 and a scratch detection button 27; the display 28 is used to display the detection results.

[0037] In a further embodiment, the placement mechanism 4 includes: a third motor 20 that is arranged on the base 1, a telescopic rod 21 that is transmission-connected to the third motor 20, and a placement plate 22 that is arranged on the telescopic rod 21. The object to be detected is placed on the placement plate 22, the telescopic rod 21 rises to the height of the size detection sensor 19, and the third motor 20 drives the placement plate 22 to rotate, and then the object to be detected 23 rotates, so as to realize the detection of each surface thereof.

[0038] In a further embodiment, a controller is provided inside the control box 6 , and the controller is connected to the size detection sensor 19 , the second motor 16 , and the third motor 20 ; the high-resolution camera 18 is connected to the display 5 and the size detection sensor 19 .

[0039] The working principle of the utility model is: the object to be detected is placed on the placement plate 22, the telescopic rod 21 rises to the height of the size detection sensor 19, the sliding assembly moves on the guide rod 12, close to the object to be detected, when the object to be detected enters the detection range of the size detection sensor 19, the controller controls the second motor 16 and the third motor 20 to turn on, the third motor 20 drives the placement plate 22 to rotate, and then the object to be detected rotates to achieve the detection of each surface thereof. Start the first motor 7, drive the first guide wheel 8 to rotate, drive the second guide wheel 9 to rotate through the belt 10, and drive the first sliding sleeve 13 to move, so that the first sliding sleeve 13 and the second sliding sleeve 24 are displaced on the guide rod 12, thereby achieving the forward and backward movement of the detection mechanism 3. The second motor 16 is turned on, and the detection mechanism 3 is displaced on the screw 15. The size detection sensor 19 and the high-resolution camera 18 continue to work. The size detection sensor 19 performs size detection and transmits the size data to the high-resolution camera 18. After the high-resolution camera 18 takes a picture of the object to be detected 23 to collect an image, the image is processed by the image processing chip, the color difference is identified, and finally the size data and the color difference data are output to the display 5 for display.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. A multifunctional detection device for electronic product production based on visual technology, characterized in that: include: Base; A driving mechanism is arranged on the base; A detection mechanism, arranged on the driving mechanism; The detection mechanism is used to detect size and color difference; A placement mechanism is arranged on the other side of the base; A display, arranged on one side of the placement mechanism; The control box is arranged on the base.

2. According to claim 1, a multifunctional detection device for electronic product production based on visual technology is characterized in that: The driving mechanism comprises: A first motor running through the base, a first guide wheel drivingly connected to the first motor, a second guide wheel opposite to the first guide wheel, a belt wrapped around the first guide wheel and the second guide wheel, at least two guide assemblies respectively disposed on both sides of the first guide wheel and the second guide wheel, and a sliding assembly slidably disposed on the guide assembly; The detection mechanism is slidably connected to the sliding assembly.

3. The multifunctional detection device for electronic product production based on visual technology according to claim 2 is characterized in that: The guide assembly comprises: at least two supports disposed on the base, and a guide rod disposed between the supports; The sliding assembly is slidably connected to the guide rod.

4. The multifunctional detection device for electronic product production based on visual technology according to claim 3 is characterized in that: The sliding assembly comprises: A first sliding sleeve and a second sliding sleeve sleeved on the guide rod, a carriage disposed on the sliding sleeve, a screw disposed on the carriage, a second motor transmission-connected to the screw, and a support frame connected to the screw; The first sliding sleeve is connected to the belt, the middle part of the carriage is sunken downward to a predetermined depth to form a groove, and the screw rod is arranged in the groove.

5. The multifunctional detection device for electronic product production based on visual technology according to claim 4 is characterized in that: The detection mechanism includes: A high-resolution camera is arranged on the support frame, and a size detection sensor is arranged on one side of the high-resolution camera; the high-resolution camera is equipped with an image processing chip.

6. The multifunctional detection device for electronic product production based on visual technology according to claim 1 is characterized in that: The placing mechanism comprises: A third motor is provided on the base, a telescopic rod is transmission-connected to the third motor, and a placement plate is provided on the telescopic rod.

7. The multifunctional detection device for electronic product production based on visual technology according to claim 5 is characterized in that: The control box is provided with a controller, and the controller is connected to the size detection sensor, the second motor, and the third motor; the high-resolution camera is connected to the display and the size detection sensor.