Image detection line for glass

Abstract

The utility model discloses a glass image detection line which comprises a portal frame, a marking module capable of moving along an xyz axis is arranged on the portal frame, and the marking module is used for marking unqualified glass plates; the image detection module is used for detecting whether the glass plate entering the detection line is qualified; the fixing module is located under the portal frame, and when the image detection module detects that the glass plate is unqualified, the unqualified glass plate is fixed; the shunting area is positioned at the tail end of the detection line, can integrally move longitudinally and is used for shunting qualified or unqualified glass plates; and the control assembly is used for receiving information provided by the image detection module and giving instructions to the fixing module, the marking module and the shunting area. According to the invention, the quality detection of the glass product can be efficiently and accurately completed, the intelligent marking and classification of the detection result can be synchronously realized, and the quality and safety of the product are guaranteed.

Description

Technical Field

[0001] The present application relates to the technical field of glass processing, and in particular to a glass image detection line. Background Art

[0002] In modern industrial production processes, especially in the glass manufacturing industry, product quality control is a key link to ensure the quality and safety of the final product. In order to strictly control, unqualified or defective glass products are prevented from entering the subsequent processing stage, causing waste of resources, affecting the quality of the finished product, and even bringing safety hazards.

[0003] Based on this, there is an automatic glass inspection device proposed in publication number CN219390828U, which includes a frame, on which a conveying mechanism, a positioning mechanism, a visual inspection mechanism, and a control mechanism are installed. The control mechanism is located on the side of the frame and is electrically connected to the visual inspection mechanism, the conveying mechanism, and the positioning mechanism, and is used to control the working states of the visual inspection mechanism, the conveying mechanism, and the positioning mechanism; the conveying mechanism is installed at the bottom of the visual inspection mechanism and is used to transmit glass; the positioning mechanism is located at the output end of the conveying mechanism, and is used to block the movement of the glass and provide positioning for the visual inspection mechanism, thereby realizing automatic inspection of glass, replacing traditional manual inspection methods, and improving the inspection accuracy and production efficiency of glass products.

[0004] However, although the detection structure such as the one mentioned above can detect and identify glass products that do not meet the standards, it lacks an effective mechanism to record and distinguish these detection results in real time. Therefore, how to efficiently and accurately complete the quality inspection of glass products and simultaneously realize the intelligent marking and classification of the detection results is the purpose of this application.

[0005] The above contents are only used to assist in understanding the technical solution of the present application, and do not constitute an admission that the above contents are the closest prior art to the present application. Summary of the invention

[0006] Based on this, the present application provides a glass image detection line to solve one of the above technical problems.

[0007] The technical solution adopted by the present application to solve its technical problem is: a glass image detection line, including: a gantry, on which is a marking module that can move along the xyz axis, and the marking module is used to mark unqualified glass plates; an image detection module, used to detect whether the glass plates entering the detection line are qualified; a fixing module, located directly below the gantry, and when the image detection module detects that the glass plates are unqualified, the unqualified glass plates are fixed; a diversion area, located at the end of the detection line, which can move longitudinally as a whole to divert qualified or unqualified glass plates; a control assembly, used to receive information provided by the image detection module and to give instructions to the fixing module, the marking module, and the diversion area.

[0008] In some examples, the detection line as a whole is provided with a plurality of shafts in an array along the y-axis, and the rollers are located on the shafts, and the shafts are driven to move by gears, sprockets, or synchronous belts.

[0009] In some examples, the image detection module includes a camera and a light source, wherein the camera is located above the assembly line and is used to upload images to the image detection module, and the light source provides sufficient light for the camera.

[0010] In some examples, the marking module includes a marking pen.

[0011] In some examples, the fixing module includes a plurality of supports and a propulsion cylinder.

[0012] In some examples, the backrest can be extended and retracted longitudinally, and when the image detection module detects that the unqualified stopper rises, the propulsion cylinder pushes the unqualified glass plate to the center of several backrests.

[0013] In some examples, the diversion area includes a telescopic device. When a glass sheet is detected as unqualified, the telescopic device is lowered and the unqualified glass sheet flows to the collection area.

[0014] In some examples, a support rod is horizontally arranged in the y-axis direction of the gantry, and the support rod can move horizontally along the x-axis direction. The marking module is installed on the support rod, and the marking module can move longitudinally along the z-axis.

[0015] In some examples, a support rod is horizontally arranged in the x-axis direction of the gantry, and the support rod can move horizontally along the y-axis direction. The marking module is installed on the support rod, and the marking module can move longitudinally along the z-axis.

[0016] The beneficial effects of the present application are that it can efficiently and accurately complete the quality inspection of glass products, and can also simultaneously realize the intelligent marking and classification of the inspection results, thereby ensuring the quality and safety of the products. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 It is a schematic diagram of the elevation structure of this application.

[0019] Figure 2 It is a schematic diagram of the front structure of this application.

[0020] Figure 3 It is a schematic diagram of the top structure of this application.

[0021] Explanation of the accompanying drawings: 1. Shaft; 11. Roller; 12. Gear; 2. Gantry; 21. Marking module; 22. Support rod; 3. Image detection module; 31. Camera; 32. Light source; 4. Fixing module; 41. Backrest; 42. Propulsion cylinder; 5. Diversion area; 51. Telescopic device. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to achieve. When the combination of technical solutions is contradictory or cannot be achieved, it should be considered that the combination of such technical solutions does not exist and is not within the scope of protection of this application.

[0023] In the embodiments of this application, please refer to Figure 1-3 As shown, the present application provides a glass image inspection line, which mainly includes: a gantry 2, on which a marking module 21 is provided, which can be moved along the xyz axis and is used to mark unqualified glass plates; an image detection module 3, which is used to detect whether the glass plate entering the inspection line is qualified; a fixing module 4, which is located directly below the gantry 2, and when the image detection module 3 detects that it is unqualified, the unqualified glass plate is fixed; a diversion area 5, which is located at the end of the inspection line and can be moved longitudinally as a whole to divert qualified or unqualified glass plates; a control assembly, which is used to receive information provided by the image detection module 3 and to give instructions to the fixing module 4, the marking module 21, and the diversion area 5.

[0024] Furthermore, when the glass sheet enters the inspection line, the image inspection module 3 identifies the unqualified glass sheet, and the image inspection module 3 transmits the information back to the control assembly, which then transmits the instruction to the fixing module 4, the marking module 21, and the diversion area 5.

[0025] Specifically, upon receiving the command, the backrest 41 rises, and the propulsion cylinder 42 starts to operate to push the unqualified glass sheet between the backrests 41 to achieve a fixing effect.

[0026] More specifically, after the unqualified glass plate is fixed, the marking module 21 starts to operate to mark the unqualified glass plate.

[0027] Finally, the unqualified glass sheets begin to descend to the diversion area 5 and flow to the collection area.

[0028] Some preferred / improved embodiments based on the above embodiments will be described below. Any one of the following embodiments may be selected, or multiple embodiments may be selected and combined.

[0029] Reference Figure 1 As shown, the detection line is provided with a plurality of shafts 1 along the y-axis array, and the roller 11 is located on the shaft, and the shaft is driven to move by the gear 12 or sprocket or synchronous belt. Specific to this embodiment, the gear 12 transmission mode can be considered.

[0030] Reference Figure 2 As shown, the image detection module 3 includes a camera 31 and a light source 32. The camera 31 is located above the assembly line and is used to upload the image to the image detection module 3. The light source 32 provides sufficient light for the camera 31. In addition, a support frame for supporting the image detection module is also included. Figure 1-2 As shown, the camera 31 and the light source 32 are installed at corresponding positions of the support frame.

[0031] Preferably, the camera 31 may use a high-resolution area array camera, which can capture the entire image at one time and can effectively detect various surface defects of the glass plate in combination with appropriate lighting technology and image processing algorithms.

[0032] Preferably, the marking module 21 includes a marking pen, and the marking pen can use a special type of industrial marking pen, which often has higher weather resistance, solvent resistance and abrasion resistance and is more suitable for industrial environments than ordinary marking pens.

[0033] Reference Figure 3 As shown, the fixing module 4 includes a plurality of backrests 41 and a propulsion cylinder 42 .

[0034] Specifically, the backrest 41 can be extended and retracted longitudinally. When the image detection module 3 detects that the unqualified block rises, the propulsion cylinder 42 pushes the unqualified glass plate to the center of several backrests 41.

[0035] In some instances, the diversion area 5 includes a telescopic device 51. When a glass plate is detected to be unqualified, the telescopic device 51 descends, and the unqualified glass plate flows to the collection area. By automatically processing unqualified products, manpower and material resources are saved, and problems can be discovered in time and targeted improvements can be made, which is conducive to improving production efficiency and process level.

[0036] Reference Figure 1 and 3 As shown, a support rod 22 is horizontally arranged in the y-axis direction of the gantry 2, and the support rod 22 can move horizontally along the x-axis direction. The marking module 21 is installed on the support rod 22, and the marking module 21 can move longitudinally along the z-axis.

[0037] Preferably, a support rod 22 is horizontally arranged in the x-axis direction of the gantry 2, and the support rod 22 can move horizontally along the y-axis direction. The marking module 21 is installed on the support rod 22, and the marking module 21 can move longitudinally along the z-axis.

[0038] So far, various embodiments of the present application have been described in detail. In order to avoid obscuring the concept of the present application, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed herein.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present application, and the aforementioned embodiments are only used to illustrate the technical solution of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that it is still possible to modify the technical solutions recorded in the aforementioned embodiments, or to make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not drive the essence of the corresponding technical solutions away from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A glass image detection line, characterized in that: include: A gantry, wherein a marking module movable along an xyz axis is provided on the gantry, wherein the marking module is used to mark unqualified glass plates; Image detection module, used to detect whether the glass plate entering the inspection line is qualified; A fixing module is located below the gantry, and fixes the unqualified glass plate when the image detection module detects unqualified glass plates; The diversion area is located at the end of the test line and can be moved longitudinally as a whole to divert qualified or unqualified glass plates; The control assembly is used to receive the information provided by the image detection module and to give instructions to the fixing module, the marking module and the diversion area.

2. The glass image detection line according to claim 1, characterized in that: The detection line as a whole is provided with a plurality of shaft rods along the y-axis array, the rollers are located on the shaft rods, and the shaft rods are driven to move by gears, sprockets or synchronous belts.

3. The glass image detection line according to claim 1, characterized in that: The image detection module includes a camera and a light source. The camera is located above the assembly line and is used to upload images to the image detection module. The light source provides sufficient light for the camera.

4. The glass image detection line according to claim 1, characterized in that: The marking module includes a marking pen.

5. The glass image detection line according to claim 1, characterized in that: The fixing module comprises a plurality of supports and a propulsion cylinder.

6. The glass image detection line according to claim 5, characterized in that: The backrest can be extended and retracted longitudinally. When the image detection module detects that the unqualified block rises, the propulsion cylinder pushes the unqualified glass plate to the center of several backrests.

7. The glass image detection line according to claim 1, characterized in that: The diversion area includes a telescopic device. When a glass sheet is detected to be unqualified, the telescopic device descends and the unqualified glass sheet flows to the collection area.

8. The glass image detection line according to claim 1, characterized in that: The gantry is provided with a support rod horizontally along the y-axis direction, and the support rod can move horizontally along the x-axis direction. The marking module is installed on the support rod, and the marking module can move longitudinally along the z-axis.

9. The glass image detection line according to claim 1, characterized in that: The gantry is provided with a support rod horizontally along the x-axis direction, the support rod can move horizontally along the y-axis direction, the marking module is installed on the support rod, and the marking module can move longitudinally along the z-axis.

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