Mechanism for detecting loose trays of tobacco stacks

Through the combination of lifting and adjusting components, the servo motor and winding roller are used to achieve accurate adjustment of the height of the acoustic wave detector, which solves the problem of poor detection of high goods in the prior art and improves the detection accuracy and stability.

CN222259256UActive Publication Date: 2024-12-27HONGTA TOBACCO (GROUP) CO LTD
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Patent Information

Application Number
CN202421195108.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2024-12-27
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

When the existing smoke stacker tray detection device detects high goods, the travel of the electric telescopic rod is limited and cannot be fully inspected, resulting in poor detection.

Method used

A mechanism including lifting and adjusting components is designed. The threaded rotating rod and winding roller are driven by a servo motor to achieve accurate height adjustment of the acoustic wave detector, adapt to smoke stacks of different heights, and ensure stable position through locking components. .

Benefits of technology

It improves the accuracy and stability of the height adjustment of the sound wave detector, can adapt to smoke stacks of different heights, and ensures the comprehensiveness and accuracy of the detection effect.

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Abstract

The utility model relates to a mechanism for detecting scattered trays of tobacco stacks. The mechanism for detecting the scattered trays of the tobacco stacks comprises a mounting base, a lifting assembly used for adjusting the detection height is arranged in the mounting base, the lifting assembly comprises a threaded rotating rod rotationally connected to the mounting base, the threaded rotating rod is in threaded connection with a threaded cylinder, and the bottom of the mounting base is connected with a servo motor for driving the threaded rotating rod to rotate; a sound wave detector which is synchronously adjusted along with the threaded cylinder and used for detection is arranged on one side of the threaded cylinder, and an adjusting assembly for further increasing the detection height is further arranged on the lifting assembly. According to the invention, the height of the sound wave detector can be further adjusted, and the precision of height adjustment is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of cigarette stack loose disc detection equipment, and in particular to a mechanism for cigarette stack loose disc detection. Background Art

[0002] Loose pallets refer to the phenomenon that during the storage or transportation process, the stability of the stacking of goods (such as tobacco products) that were originally tightly stacked is destroyed due to various reasons (such as vibration, pressure, humidity changes, etc.), and the goods become loose or scattered. In the tobacco industry, the loose pallet condition of cigarette stacks is of great significance to product quality, storage safety and transportation efficiency. Therefore, the loose pallet detection of cigarette stacks is an important link to ensure the quality and safety of tobacco products. The existing Chinese patent (application number: CN202222880780.6) discloses a device for detecting the appearance uniformity of a whole stack of products, including a main body mechanism, a supporting mechanism, an adjusting mechanism and a heat dissipation mechanism, wherein the supporting mechanism is located on the lower side of the main body mechanism, the adjusting mechanism is located at the lower end of the main body mechanism, and the heat dissipation mechanism is located inside the main body mechanism. The main body mechanism includes a mounting support plate, a mounting support rod, a uniformity detector and a uniformity detection end, and the mounting support rod is fixedly mounted on the upper end of the mounting support plate. The device for detecting the appearance neatness of a whole stack of products improves the lifting and adjusting capabilities of the device for detecting the appearance neatness of a whole stack of products by improving and installing a supporting mechanism and an adjusting mechanism. During actual use, the height and direction of the device for detecting the appearance neatness of a whole stack of products can be adjusted according to actual conditions, thereby improving the working effect of the device for detecting the appearance neatness of a whole stack of products.

[0003] During use of the above device, the electric push rod is controlled to extend and retract, the whole stack product appearance neatness detection device is adjusted to a suitable height, and then the whole stack product appearance neatness detection device is adjusted to a suitable position through the universal wheel to perform three-plate detection. Although it can also perform detection, due to the limited extension and retraction stroke of the electric telescopic rod, it may not be possible to perform a comprehensive detection for some relatively high goods. Utility Model Content

[0004] In order to solve or partially solve the problems existing in the related art, the present application provides a mechanism for detecting cigarette stack loose discs, which can further adjust the height of the acoustic wave detector, thereby improving the accuracy of the height adjustment.

[0005] The present application provides a mechanism for detecting loose discs of cigarette stacks, comprising a mounting base 1; a lifting assembly 2 for adjusting the detection height is provided in the mounting base 1, the lifting assembly 2 comprises a threaded rotating rod 201 rotatably connected to the mounting base 1, a threaded barrel 202 is threadedly connected to the threaded rotating rod 201, a servo motor 203 for driving the threaded rotating rod 201 to rotate is connected to the bottom of the mounting base 1, a sound wave detector 204 for detecting which is synchronously adjusted with the threaded barrel 202 is provided on one side of the threaded barrel 202, and an adjustment assembly 8 for further raising the detection height is also provided on the lifting assembly 2.

[0006] Optionally, in some schemes, the number of the threaded rotating rods 201 and the threaded barrel 202 are both two, and they are symmetrically arranged on the mounting base 1, one of the threaded rotating rods 201 is connected to the servo motor 203, and a synchronous wheel 5 is connected to the threaded rotating rod 201, and a synchronous belt 6 is connected between the two synchronous wheels 5 for transmission.

[0007] Optionally, in some schemes, the adjustment assembly 8 includes a winding roller 801 connected to one side of the mounting base 1, a lap pulley 803 is connected to the top of the threaded cylinder 202, a connecting rope 802 is wound around the winding roller 801, the connecting rope 802 is lapped on the lap pulley 803, one end of the connecting rope 802 away from the winding roller 801 is connected to the ultrasonic detector 204, and the ends of the two connecting ropes 802 are symmetrically connected to the ultrasonic detector 204.

[0008] Optionally, in some schemes, the mounting base 1 is connected to a mounting plate 3, the threaded tube 202 is connected to a guide rod 4, the guide rod 4 is vertically slidably connected to the mounting plate 3, and the mounting plate 3 is provided with a sliding groove for the guide rod 4 to slide.

[0009] Optionally, in some schemes, the mechanism for detecting loose discs of cigarette stacks also includes a locking assembly 7 for limiting the rotation of a winding roller 801, a connecting block is connected to one side of the mounting base 1, and the winding roller 801 is connected to the connecting block, the locking assembly 7 includes a fixed block 701, a limiting member 702, a connecting rod 703, a compression spring 704, and a transmission disk 705 connected to the winding roller 801, the connecting block is connected to the fixed block 701, the fixed block 701 is slidably connected to the fixed block 701, one end of the connecting rod 703 is connected to a limiting member 702 for limiting the transmission disk 705, a compression spring 704 is sleeved on the connecting rod 703, and one end of the compression spring 704 is connected to the fixed block 701, and the other end is connected to the limiting member 702.

[0010] Optionally, in some solutions, the side of the limiting member 702 opposite to the transmission disk 705 is provided with an arc-shaped inclined surface matching the arc surface of the transmission disk 705, and an anti-skid pad is connected to the arc-shaped inclined surface, and the anti-skid pad has anti-skid patterns integrally formed thereon.

[0011] The technical solution provided by this application may have the following beneficial effects:

[0012] 1) The present application drives the servo motor to drive the threaded rotating rod to rotate, and the threaded rotating rod can drive the threaded barrel to adjust its height synchronously while rotating, and then the overlapping pulley is adjusted in height, and then the acoustic wave detector can be adjusted in height synchronously, so as to adapt to cigarette stacks of different heights, and the connecting rope can be stretched or shortened by rotating the winding roller, and the height of the acoustic wave detector can be further adjusted in this process, thereby improving the accuracy of the height adjustment;

[0013] 2) Before rotating the winding roller, the present application pulls the connecting rod so that one side of the limit piece no longer conflicts with the transmission disk. At this time, the winding roller can be rotated. After the rotation is completed, the connecting rod is released so that the limit piece is clamped on the transmission disk by the elastic force of the compression spring to limit the transmission disk and the winding roller. After the winding roller is limited, the connecting rope cannot be stretched, and the position of the acoustic wave detector can be located at this time.

[0014] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.

[0016] Figure 1 It is a structural schematic diagram of a mechanism for detecting a cigarette stack scattered disc shown in an embodiment of the present application;

[0017] Figure 2 It is a cross-sectional structural schematic diagram of a mechanism for detecting a cigarette stack scattered disc shown in an embodiment of the present application;

[0018] Figure 3 yes Figure 1 A magnified view of the structure at center A;

[0019] Figure 4 for Figure 1 A magnified view of the structure at point B.

[0020] Reference numerals:

[0021] 1. Mounting base; 2. Lifting assembly; 201. Threaded rotating rod; 202. Threaded cylinder; 203. Servo motor; 204. Acoustic wave detector; 3. Mounting plate; 4. Guide rod; 5. Synchronous wheel; 6. Synchronous belt; 7. Locking assembly; 701. Fixed block; 702. Limiting piece; 703. Connecting rod; 704. Compression spring; 705. Transmission disk; 8. Adjusting assembly; 801. Winding roller; 802. Connecting rope; 803. Overlap pulley. DETAILED DESCRIPTION

[0022] The embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.

[0023] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0024] In the description of the present application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0025] Unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0026] In response to the above-mentioned problems, an embodiment of the present application provides a mechanism for detecting cigarette stack loose discs, which can further adjust the height of the acoustic wave detector, thereby improving the accuracy of the height adjustment.

[0027] The technical solution of the embodiments of the present application is described in detail below with reference to the accompanying drawings.

[0028] See also Figure 1-2 The mechanism for detecting the loose disc of cigarette stacks comprises a mounting base 1; a lifting assembly 2 for adjusting the detection height is arranged in the mounting base 1, the lifting assembly 2 comprises a threaded rotating rod 201 rotatably connected to the mounting base 1, a threaded barrel 202 is threadedly connected to the threaded rotating rod 201, a servo motor 203 for driving the threaded rotating rod 201 to rotate is connected to the bottom of the mounting base 1, a sound wave detector 204 for detecting which is synchronously adjusted with the threaded barrel 202 is arranged on one side of the threaded barrel 202, and an adjusting assembly 8 for further raising the detection height is also arranged on the lifting assembly 2.

[0029] There are two threaded rods 201 and two threaded barrels 202 symmetrically arranged on the mounting base 1 , one of the threaded rods 201 is connected to the servo motor 203 , a synchronous wheel 5 is connected to the threaded rod 201 , and a synchronous belt 6 is connected between the two synchronous wheels 5 .

[0030] The adjustment component 8 includes a winding roller 801 connected to one side of the mounting base 1, a lap pulley 803 is connected to the top of the threaded cylinder 202, a connecting rope 802 is wound around the winding roller 801, the connecting rope 802 is lapped on the lap pulley 803, one end of the connecting rope 802 away from the winding roller 801 is connected to the acoustic wave detector 204, and the ends of the two connecting ropes 802 are symmetrically connected to the acoustic wave detector 204.

[0031] During operation, the acoustic wave detector 204 can perform multiple heights of loose disc detection by cooperating with the lifting component 2 and the adjusting component 8, driving the servo motor 203 to drive the threaded rotating rod 201 to rotate. While the threaded rotating rod 201 rotates, the threaded barrel 202 can be driven to adjust the height synchronously, and then the overlap pulley 803 is used to adjust the height, and then the acoustic wave detector 204 can be adjusted in height synchronously to adapt to cigarette stacks of different heights, and the connecting rope 802 can be driven to stretch or shorten by rotating the winding roller 801. In this process, the height of the acoustic wave detector 204 can be further adjusted, thereby improving the accuracy of the height adjustment.

[0032] The sound wave detector 204 sends a sound wave signal to the cigarette pile and determines the internal structure and the scattered disc condition of the cigarette pile by analyzing the reflected sound wave signal. This is a prior art and should be known to those skilled in the art, so no further explanation is given here.

[0033] To facilitate the rotation of the winding roller 801, a handle can be connected to one side of the winding roller 801 to facilitate the rotation of the winding roller 801. To facilitate the synchronous rotation of the two winding rollers 801, a circle counter can be connected to one side of the winding roller 801 so that the two winding rollers 801 rotate the same number of circles. To facilitate the adjustment of the detection range of the acoustic wave detector 204, universal wheels are connected to the four corners of the bottom of the mounting base 1, and locking buckles are provided on the universal wheels.

[0034] To ensure the stability of the acoustic wave detector 204 during the height adjustment process, the number of the threaded rotating rod 201 and the threaded barrel 202 are both two. The threaded rotating rod 201 is connected to a synchronous wheel 5, and a synchronous belt 6 is connected between the two synchronous wheels 5. The two threaded barrels 202 are arranged so that the acoustic wave detector 204 can be subjected to pulling forces in two directions during the height adjustment process, further improving the stability of the acoustic wave detector 204 during the height adjustment process. The synchronous wheel 5 and the synchronous belt 6 can be used in combination so that the two threaded rotating rods 201 only need one servo motor 203 to drive them, thereby reducing the manufacturing cost of the device.

[0035] In some embodiments, see Figure 1 and 3 The mounting base 1 is connected to a mounting plate 3, the threaded tube 202 is connected to a guide rod 4, the guide rod 4 is vertically slidably connected to the mounting plate 3, and the mounting plate 3 is provided with a slide groove for the guide rod 4 to slide.

[0036] During operation, the height adjustment of the threaded barrel 202 is limited and guided by the cooperation of the mounting plate 3 and the guide rod 4, so that the threaded barrel 202 will not rotate with the rotation of the threaded rotating rod 201.

[0037] In some embodiments, see Figure 1 and 4 The mechanism for detecting the loose disc of cigarette stacks also includes a locking assembly 7 for limiting the rotation of the winding roller 801. A connecting block is connected to one side of the mounting base 1, and the winding roller 801 is connected to the connecting block. The locking assembly 7 includes a fixed block 701, a limiting member 702, a connecting rod 703, a compression spring 704, and a transmission disk 705 connected to the winding roller 801. The connecting block is connected to the fixed block 701, and the fixing block 701 is slidably connected to the connecting rod 703. One end of the connecting rod 703 is connected to the limiting member 702 for limiting the transmission disk 705. A compression spring 704 is sleeved on the connecting rod 703, and one end of the compression spring 704 is connected to the fixed block 701, and the other end is connected to the limiting member 702.

[0038] During operation, in order to facilitate the improvement of the stability of the winding roller 801 during the rotation process, before rotating the winding roller 801, pull the connecting rod 703 so that one side of the limiting member 702 no longer conflicts with the transmission disk 705. At this time, the winding roller 801 can be rotated. After the rotation is completed, release the connecting rod 703 so that the limiting member 702 is clamped on the transmission disk 705 by the elastic force of the compression spring 704 to limit the transmission disk 705 and the winding roller 801. After the winding roller 801 is limited, the connecting rope 802 cannot be stretched, and the position of the acoustic wave detector 204 can be located at this time.

[0039] In some embodiments, a side of the position limiting member 702 opposite to the transmission disk 705 is provided with an arcuate slope matching the arcuate surface of the transmission disk 705, and an anti-skid pad is connected to the arcuate slope, and the anti-skid pad has anti-skid patterns integrally formed thereon.

[0040] During operation, the anti-skid pad can increase the friction between the arc-shaped inclined surface of the limiter 702 and the transmission plate 705, making the position of the acoustic wave detector 204 more stable.

[0041] Working process of this application:

[0042] When it is necessary to detect cigarette stacks of different heights: the lifting component 2 and the adjusting component 8 are used in conjunction to enable the acoustic wave detector 204 to perform loose disc detection at multiple heights, and the servo motor 203 is driven to drive the threaded rotating rod 201 to rotate. While the threaded rotating rod 201 rotates, the threaded cylinder 202 can be driven to adjust the height synchronously, and then the overlap pulley 803 is used to adjust the height, and then the acoustic wave detector 204 can be adjusted in height synchronously to adapt to cigarette stacks of different heights, and the connecting rope 802 can be driven to stretch or shorten by rotating the winding roller 801. In this process, the height of the acoustic wave detector 204 can be further adjusted, thereby improving the accuracy of the height adjustment.

[0043] Before rotating the winding roller 801, pull the connecting rod 703 so that one side of the limit piece 702 no longer conflicts with the transmission disk 705. At this time, the winding roller 801 can be rotated. After the rotation is completed, release the connecting rod 703 so that the limit piece 702 is clamped on the transmission disk 705 by the elastic force of the compression spring 704 to limit the transmission disk 705 and the winding roller 801. After the winding roller 801 is limited, the connecting rope 802 cannot be stretched, and the position of the acoustic wave detector 204 can be located at this time.

[0044] Finally, it should be noted that, in this article, relationships such as first and second, etc. are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms include, include or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0045] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0046] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.

Claims

1. A mechanism for detecting loose discs of cigarette stacks, characterized in that: The mechanism for detecting loose cigarette stacks comprises a mounting base (1); a lifting assembly (2) for adjusting the detection height is arranged inside the mounting base (1); the lifting assembly (2) comprises a threaded rotating rod (201) rotatably connected to the mounting base (1); a threaded barrel (202) is threadedly connected to the threaded rotating rod (201); a servo motor (203) for driving the threaded rotating rod (201) to rotate is connected to the bottom of the mounting base (1); a sonic wave detector (204) for detecting and adjusting synchronously with the threaded barrel (202) is arranged on one side of the threaded barrel (202); and an adjusting assembly (8) for further raising the detection height is also arranged on the lifting assembly (2).

2. The mechanism for detecting the scattered cigarette stacks according to claim 1, characterized in that: The number of the threaded rotating rods (201) and the threaded barrels (202) is two each, and they are symmetrically arranged on the mounting base (1), one of the threaded rotating rods (201) is connected to the servo motor (203), a synchronous wheel (5) is connected to the threaded rotating rod (201), and a synchronous belt (6) is connected between the two synchronous wheels (5).

3. The mechanism for detecting cigarette stack loose discs according to claim 2, characterized in that: The adjustment assembly (8) comprises a winding roller (801) connected to one side of the mounting base (1), a lap pulley (803) is connected to the top of the threaded cylinder (202), a connecting rope (802) is wound around the winding roller (801), the connecting rope (802) is lapped on the lap pulley (803), one end of the connecting rope (802) away from the winding roller (801) is connected to the acoustic wave detector (204), and the ends of the two connecting ropes (802) are symmetrically connected to the acoustic wave detector (204).

4. The mechanism for detecting the scattered cigarette stacks according to claim 3, characterized in that: The mounting base (1) is connected to a mounting plate (3), the threaded cylinder (202) is connected to a guide rod (4), the guide rod (4) is vertically slidably connected to the mounting plate (3), and a sliding groove for the guide rod (4) to slide is provided on the mounting plate (3).

5. The mechanism for detecting the scattered cigarette stack according to claim 3 or 4, characterized in that: The mechanism for detecting the loose disc of cigarette stacks further comprises a locking assembly (7) for limiting the rotation of a winding roller (801); a connecting block is connected to one side of the mounting base (1); the winding roller (801) is connected to the connecting block; the locking assembly (7) comprises a fixed block (701), a limiting member (702), a connecting rod (703), a compression spring (704), and a transmission disc (705) connected to the winding roller (801); the connecting block is connected to the fixed block (701); the fixed block (701) is slidably connected to the connecting rod (703); one end of the connecting rod (703) is connected to the limiting member (702) for limiting the transmission disc (705); the connecting rod (703) is sleeved with a compression spring (704); one end of the compression spring (704) is connected to the fixed block (701), and the other end is connected to the limiting member (702).

6. The mechanism for detecting the scattered cigarette stacks according to claim 5, characterized in that: The side of the position limiting member (702) opposite to the transmission disc (705) is provided with an arc-shaped inclined surface matching the arc surface of the transmission disc (705), and an anti-skid pad is connected to the arc-shaped inclined surface, and an anti-skid pattern is integrally formed on the anti-skid pad.