Wave-to-wave gear clearance adjusting device for double-layer corrugated paper
The gear clearance adjustment device addresses misalignment in corrugated roller systems by forcing relative rotation between gears, ensuring stable 'wave-to-wave' bonding and reducing gear meshing gaps in double-layer corrugated paper structures.
Patent Information
- Application Number
- CN202420799405.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-17
AI Technical Summary
Existing corrugated roller systems face misalignment issues during the 'wave-to-wave' bonding of corrugated paper, leading to significant gear meshing gaps that affect the operation of double-layer corrugated paper structures.
A gear clearance adjustment device with an adjustment column and bolt group is used to force relative rotation between main and sub-gears, adjusting the angle between their teeth to minimize gear meshing clearance and maintain a stable 'wave-to-wave' state.
The device ensures precise alignment of corrugated rollers, reducing gear meshing gaps and enhancing the operational stability of double-layer corrugated paper structures.
Smart Images

Figure CN222271490U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of corrugated roller equipment, in particular to a gear clearance adjustment device for double-layer corrugated paper wave to wave. Background Art
[0002] As the most important and widely used packaging material, corrugated cardboard has the advantages of light weight, low cost, easy processing, convenient storage and transportation, which are not possessed by wood packaging and metal packaging. It has high mechanical strength and can withstand collisions and falls during transportation. It is a necessary material for modern packaging.
[0003] For the corrugated board structure formed by four layers of corrugated paper (see Fig. 9 ), the inner core structure of this corrugated board requires two wavy boards to be bonded in a "wave-to-wave" form. This bonding method has high requirements for the teeth of the two corrugated rollers. If there is a slight misalignment, the "wave-to-wave" of the two wavy boards will have a large deviation. The two corrugated rollers rotate synchronously, and the teeth between the two corrugated rollers are relative. There will be a gear meshing gap between the gears meshing at the front ends of the two corrugated rollers. For this reason, we propose a gear gap adjustment device for double-layer corrugated paper wave-to-wave. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a gear clearance adjustment device for double-layer corrugated paper wave-to-wave. By providing an adjustment column and an adjustment bolt group, relative rotation is forced between the main and sub-gears, and the angle between the teeth on the main and sub-gears is adjusted, thereby reducing the gear meshing clearance and allowing the two corrugated rollers to maintain a wave-to-wave state for operation.
[0006] (II) Technical solution
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A double-layer corrugated paper wave-to-wave gear clearance adjustment device, comprising: a pair of adjustment gear assemblies, including
[0009] The main gear is key-connected and installed on the corrugated roller, and a sub-gear with the same gear parameters is installed on one side of the main gear. The main gear and the sub-gear can rotate relative to each other;
[0010] A pair of adjusting columns are installed on the main gear with the axis of the corrugated roller as the dividing line, and include a column and a pair of split adjusting blocks, the two adjusting blocks are symmetrically fitted at both ends of the column, and the fitting surfaces between the column and each adjusting block are relatively inclined and can slide relatively;
[0011] A pair of adjusting bolt groups are threadedly connected to the auxiliary gear and respectively cooperate with a pair of adjusting columns to adjust the relative rotation angle between the main gear and the auxiliary gear.
[0012] Preferably, the main gear is provided with a plurality of assembly holes, and the sub-gear is provided with a plurality of matching arc-shaped assembly grooves, and the bolts first pass through the arc-shaped assembly grooves on the sub-gear and then are threadedly connected with the assembly holes on the main gear.
[0013] Preferably, each of the adjusting bolt groups includes two adjusting bolts, which pass through the secondary gear and respectively come into conflict with the adjusting blocks.
[0014] Preferably, there are four pairs of assembly holes and arc-shaped assembly grooves, which are spaced apart around the central axis of the corrugated roller, and each arc-shaped assembly groove is cocentric to prevent the secondary gear from being unable to rotate.
[0015] Preferably, a receiving groove for receiving the adjusting column is provided on the back of the secondary gear.
[0016] (III) Beneficial effects
[0017] The embodiment of the utility model provides a double-layer corrugated paper wave-to-wave gear clearance adjustment device, which has the following beneficial effects:
[0018] By providing an adjusting column and an adjusting bolt group, the main and auxiliary gears are forced to rotate relative to each other, and the angle between the teeth on the main and auxiliary gears is adjusted, which can reduce the gear meshing clearance and make the two corrugated rollers maintain a wave-to-wave state to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a three-dimensional schematic diagram of the structure in which one of the adjusting bolt groups is omitted in the utility model;
[0021] Figure 3 This is a three-dimensional schematic diagram of the auxiliary gear structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the main structure of the utility model;
[0023] Figure 5 This is a three-dimensional schematic diagram of the adjusting column structure of the utility model;
[0024] Figure 6 This is a side view schematic diagram of the adjusting column structure of the utility model;
[0025] Figure 7 for Figure 6 A schematic cross-sectional view of the structure of the regulating column of the utility model;
[0026] Figure 8 The utility model omits the auxiliary gear structure three-dimensional schematic diagram;
[0027] Fig. 9 Schematic diagram of the wave-to-wave four-layer corrugated paper structure.
[0028] In the figure:
[0029] 1. Main gear;
[0030] 2. Secondary gear; 2.1. Arc-shaped assembly groove;
[0031] 3. Adjustment column; 3.1. Column; 3.2. Adjustment block;
[0032] 4. Adjust the bolt group. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] See attached Figure 1-9 A double-layer corrugated paper wave-to-wave gear clearance adjustment device includes a pair of adjusting gear assemblies symmetrically installed at both ends of a corrugated roller, and the corrugated roller equipped with the adjusting gear assembly is meshed with the gear of another corrugated roller equipped with a matching gear to produce a "wave-to-wave" double-layer corrugated paper structure. It can be understood that "wave-to-wave" refers to the corresponding bonding between the wave crests and wave crests, and the wave troughs and wave troughs between two wavy corrugated papers; it is formed by meshing and transmitting a wavy corrugated paper on each corrugated roller, the two corrugated rollers rotate synchronously, and the teeth between the two corrugated rollers are relative.
[0035] The adjusting gear assembly comprises a main gear 1 which is key-connected and mounted on the corrugated roller, and a sub-gear 2 is fitted on one side of the main gear 1, and the main gear 1 and the sub-gear 2 have the same gear parameters;
[0036] The main gear 1 is provided with a plurality of assembly holes, and the auxiliary gear 2 is provided with a plurality of matching arc-shaped assembly grooves 2.1. The bolts first pass through the arc-shaped assembly grooves 2.1 on the auxiliary gear 2, and then are threadedly connected with the assembly holes on the main gear 1, that is, the main gear 1 and the auxiliary gear 2 can rotate relative to each other.
[0037] It is understandable that if Figure 3 As described above, there are four pairs of assembly holes and arc-shaped assembly grooves 2.1 in total, and they are arranged at intervals around the central axis of the corrugated roller, and each arc-shaped assembly groove 2.1 is cocentric to prevent the secondary gear 2 from being unable to rotate.
[0038] A pair of adjusting columns 3 are installed on the main gear 1 and are arranged with the axis of the corrugated roller as a dividing line, and a receiving groove for receiving the adjusting columns 3 is opened on the back of the auxiliary gear 2.
[0039] The adjusting column 3 comprises a column body 3.1 and a pair of split adjusting blocks 3.2. The two adjusting blocks 3.2 are symmetrically fitted at both ends of the column body 3.1. The fitting surfaces between the column body 3.1 and each adjusting block 3.2 are relatively inclined and can slide relative to each other.
[0040] The relative tilt setting means that in the cross-section state, the fitting surface intersects with the central axis of the column 3.1.
[0041] A pair of adjusting bolt groups 4 are also threadedly connected to the auxiliary gear 2 and respectively cooperate with a pair of adjusting columns 3. Each adjusting bolt group 4 includes two adjusting bolts, which pass through the auxiliary gear 2 and respectively conflict with the adjusting block 3.2. Figure 4 As described above, when it is necessary to adjust the angle of the corresponding teeth of the main gear 1 and the auxiliary gear 2, first screw the A bolt in an adjusting bolt group 4 so that the A bolt and its corresponding adjusting block 3.2 do not contact each other, then screw the B bolt in the same group in the opposite direction, and push the corresponding adjusting block 3.2 to push the adjusting column 3 to move in the direction of the A bolt, and the adjusting block 3.2 corresponding to the A bolt slides along the fitting surface, and synchronously, screw the A' bolt in another adjusting bolt group 4 in the same way so that the A' bolt and its corresponding adjusting block 3.2 do not contact each other, and then screw the B' bolt in the same group in the opposite direction so that the main gear 1 and the auxiliary gear 2 rotate relative to each other.
[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0043] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A double-layer corrugated paper wave-to-wave gear clearance adjustment device, characterized in that: A pair of adjustment gear assemblies, including A main gear (1) is key-connected and mounted on the corrugated roller, and a sub-gear (2) having the same gear parameters is mounted on one side of the main gear (1), so that the main gear (1) and the sub-gear (2) can rotate relative to each other; A pair of adjustment columns (3) are installed on the main gear (1) with the axis of the corrugated roller as a dividing line, and include a column (3.1) and a pair of split adjustment blocks (3.2), the two adjustment blocks (3.2) are symmetrically fitted at both ends of the column (3.1), and the fitting surfaces between the column (3.1) and each adjustment block (3.2) are relatively inclined and can slide relative to each other; A pair of adjusting bolt groups (4) are threadedly connected to the auxiliary gear (2) and respectively cooperate with a pair of adjusting columns (3) to adjust the relative rotation angle between the main gear (1) and the auxiliary gear (2).
2. A double-layer corrugated paper wave-to-wave gear clearance adjustment device as claimed in claim 1, characterized in that: The main gear (1) is provided with a plurality of assembly holes, and the auxiliary gear (2) is provided with a plurality of matching arc-shaped assembly grooves (2.1); the bolts first pass through the arc-shaped assembly grooves (2.1) on the auxiliary gear (2) and are then threadedly connected to the assembly holes on the main gear (1).
3. A double-layer corrugated paper wave-to-wave gear clearance adjustment device as claimed in claim 2, characterized in that: Each adjusting bolt group (4) comprises two adjusting bolts, which pass through the secondary gear (2) and respectively come into contact with the adjusting blocks (3.2).
4. A double-layer corrugated paper wave-to-wave gear clearance adjustment device as claimed in claim 2, characterized in that: There are four pairs of assembly holes and arc-shaped assembly grooves (2.1) in total, and they are arranged at intervals around the central axis of the corrugated roller, and each arc-shaped assembly groove (2.1) is cocentric, thereby preventing the secondary gear (2) from being unable to rotate.
5. The double-layer corrugated paper wave-to-wave gear clearance adjustment device as claimed in claim 1, characterized in that: The back of the secondary gear (2) is provided with a receiving groove for receiving the adjusting column (3).