Cutting and poking integrated hardware die

By designing a cutting and poking hardware mold, the appropriate arrangement of multiple ring blades and poking waste needles is solved, and the problems of inner hole cutting and waste discharge in the die-cutting process are achieved, efficient processing of various materials is avoided. The defects in the existing process improve processing efficiency and product quality.

CN222326445UActive Publication Date: 2025-01-10ZHENGZHOU LED TECH CO LTD
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Patent Information

Application Number
CN202323526058.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-22
Publication Date
2025-01-10
Estimated Expiration
2033-12-22

AI Technical Summary

Technical Problem

When processing hole-shaped products, existing die-cutting processes have problems such as inner hole imprinting, crushing, edge wool, high prices, long delivery periods and random waste flying, which cannot effectively solve the problem of material waste discharge, especially for a variety of materials. The processing effect is not good.

Method used

A kind of cutting and poke-in-one hardware mold is designed, including an upper template, a lower template and a carving mold. The engraving mold is installed at the bottom of the upper template and has multiple ring blades. There is a poke-in-a-stitch needle at the bottom of the upper template and a waste hole on the lower template. The blade and punch needle are arranged appropriately to ensure waste discharge and the positioning structure ensures processing stability.

Benefits of technology

During processing, the mold effectively avoids the problems of inner hole imprinting and edge wool filament, ensures the clean discharge of waste, improves processing efficiency and product quality, is suitable for a variety of materials, and meets requirements that cannot be achieved by existing processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting and poking integrated hardware die. The mold comprises an upper mold plate, a lower mold plate and an engraving mold, wherein the engraving mold is mounted at the bottom of the upper mold plate and is positioned right above the lower mold plate; wherein the bottom surface of the engraving die is provided with a plurality of annular cutter points, the bottom of the upper die plate is provided with a plurality of waste poking punching needles, and the waste poking punching needles extend into the cutter points respectively; a plurality of waste holes are formed in the lower die plate, the size of the waste holes is smaller than that of the cutter point and larger than that of the waste poking punching needles, and after die assembly, the waste poking punching needles are located over the centers of the waste holes respectively. The cutting and poking integrated hardware die is creatively improved on the basis of a carving die waste poking process, waste is directly poked after an inner hole is subjected to die cutting, waste poking does not need to be carried out again after jumping to the next step pitch, the problem that waste of the inner hole flies around before jumping to the next step pitch after die cutting is solved, the effect of the cut inner hole is good, waste discharge is clean, and production efficiency is high. And the device is suitable for various materials with different thicknesses and materials.
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Description

Technical Field

[0001] The utility model relates to the field of molds, in particular to a cutting and stabbing integrated hardware mold. Background Art

[0002] The die-cutting industry processes a lot of products with holes, which are mainly processed by engraving die waste suction, metal die punching and engraving die waste discharge. However, each of the above processes has its drawbacks. For example, the inner holes of products cut by the engraving die waste suction process have problems of embossing and crushing, and are prone to knife collapse and unclean waste discharge; metal die punching has edge hair problems for softer and thicker materials, and the price is high and the delivery time is long; and the engraving die waste discharge process will cause waste to fly around when cutting some materials, affecting the waste discharge of the next step, and easily causing poor die cutting in the subsequent process.

[0003] At present, there is no good way to universally solve the waste removal problem of almost all types of materials, so as to ensure both the inner hole cutting effect and the waste removal effect; in addition, for some materials, the three existing processes cannot meet the requirements. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a cutting and stabbing integrated hardware mold.

[0005] According to one aspect of the utility model, a cutting and stabbing integrated hardware mold is provided, comprising an upper mold plate, a lower mold plate and an engraving mold, wherein the engraving mold is installed at the bottom of the upper mold plate and is located directly above the lower mold plate; wherein the bottom surface of the engraving mold has a plurality of annular blades, the bottom of the upper mold plate has a plurality of waste punches, and each of the waste punches extends into each of the blades; and a plurality of waste holes are provided on the lower mold plate, wherein the size of the waste holes is smaller than the blades and larger than the waste punches, and after the mold is closed, each of the waste punches is located directly above the center of each of the waste holes.

[0006] In some embodiments, the blades and the waste punches are arranged in two rows. The advantage is that the position distribution of multiple blades and waste punches is described, and they can also be arranged in other positions according to processing needs.

[0007] In some embodiments, two rows of positioning punches extend from the bottom surfaces of both sides of the upper template, respectively. The advantage of this is that the positioning punches can be used to position the waste of the lower template.

[0008] In some embodiments, two rows of positioning pins extend from the bottom surfaces of both sides of the upper template, respectively. The advantage of this is that the positioning pins can be used to position the installation of the engraving mold.

[0009] In some embodiments, the engraving die has a countersunk hole in the center, which is advantageous in that the engraving die can be mounted using screws through the countersunk hole.

[0010] In some embodiments, the engraving die has a plurality of nesting holes, which is beneficial in that the engraving die can be precisely nested and installed through the nesting holes. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the structure of a cutting and stabbing integrated hardware mold after mold closing according to one embodiment of the utility model;

[0012] Figure 2 for Figure 1 The schematic diagram of the top view of the part of the cutting and stabbing integrated hardware mold after the mold is closed;

[0013] Figure 3 for Figure 1 The schematic diagram of the structure of the upper template of the cutting and stabbing integrated hardware mold and the blade of the engraving mold;

[0014] Figure 4 for Figure 1 The schematic diagram of the waste hole structure of the lower template of the cutting and stabbing integrated hardware mold shown;

[0015] Figure 5 for Figure 1 The schematic diagram of the structure of the cutting and stabbing integrated hardware mold when cutting the inner hole;

[0016] Figure 6 for Figure 1 The diagram shown is a schematic diagram of the structure for waste discharge during the processing of the cutting and stabbing integrated hardware mold.

[0017] In the figure: upper template 10, waste punching needle 11, positioning punch 12, positioning pin 13, lower template 20, waste hole 21, engraving die 30, blade 31, countersunk hole 32, nesting hole 33, raw material 40, waste 41. DETAILED DESCRIPTION

[0018] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0019] like Figure 1-4 As shown, the mold mainly includes an upper template 10, a lower template 20 and an engraving mold 30, wherein the upper template 10, the lower template 20 and the engraving mold 30 are all roughly rectangular, the upper template 10 is installed on the top, the engraving mold 30 is fixedly installed on the bottom of the upper template 10, the lower template 20 is fixed directly below the upper template 10 and the engraving mold 30, and the upper template 10, the lower template 20 and the engraving mold 30 can be molded together for processing.

[0020] The engraving die 30 has a plurality of blades 31, which are annular and can be used to cut the inner hole of the product; and the bottom of the upper die plate 10 has a plurality of waste punches 11, and each waste punch 11 extends into each blade 31. The positions of each blade 31 and each waste punch 11 are specifically set according to the processing conditions, and preferably, they are generally arranged in two rows.

[0021] There are a plurality of waste holes 21 on the lower mold plate 20, and the positions of the waste holes 21 correspond to the blades 31 and the waste punches 11. The size of the waste holes 21 is smaller than the blades 31 and larger than the waste punches 11, and after the mold is closed, the waste punches 11 are located directly above the center of the waste holes 21, and the blades 31 are located directly above the periphery of the waste holes 21.

[0022] Two rows of positioning punches 12 extend from the bottom surfaces of both sides of the upper template 10, and corresponding positioning punches (not shown in the figure) are also provided on the lower template 20, so as to coordinate with the positioning of the mold closing and punching waste.

[0023] In addition, two rows of positioning pins 13 extend from the top surfaces on both sides of the upper template 10, and corresponding positioning holes (not shown in the figure) are also provided on the lower template 20, so as to coordinate with the mold closing and waste positioning and ensure that the material strip can run straight and the step distance is stable.

[0024] A countersunk hole 32 is provided at the center of the engraving die 30 , and the engraving die 30 can be stably fixed on the upper die from the top surface using screws through the countersunk hole 32 .

[0025] The engraving die 30 is also provided with a plurality of nesting holes 33 , and the upper die plate 10 is also provided with corresponding nesting rods (not shown in the figure), which can cooperate with the installation of the engraving die 30 for further precise positioning.

[0026] When using the mold, first nest the engraving mold 30 on the upper mold plate 10 and tighten it with screws, then place the lower mold plate 20 directly below the engraving mold 30 and the upper mold plate 10, and make each waste punching needle 11 correspond to each waste hole 21.

[0027] like Figure 5-6 As shown, when the mold is used, the raw material 40 to be processed is conveyed to the lower mold plate 20 through the material belt, and then the mold is closed for processing. When the mold is closed, the blade 31 on the engraving mold 30 falls to cut the raw material 40 and cut out the inner hole. At this time, the waste punching needle 11 on the upper diaphragm plate can punch the cut waste 41 into the waste hole 21 on the lower diaphragm plate, so that the waste 41 is discharged through the waste hole 21.

[0028] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. Cutting and stabbing integrated hardware mold, characterized by: The invention comprises an upper mold plate (10), a lower mold plate (20) and an engraving mold (30), wherein the engraving mold (30) is installed at the bottom of the upper mold plate (10) and is located directly above the lower mold plate (20); wherein the bottom surface of the engraving mold (30) has a plurality of annular blades (31), the bottom of the upper mold plate (10) has a plurality of waste punches (11), and each of the waste punches (11) extends into each of the blades (31); and the lower mold plate (20) has a plurality of waste holes (21), wherein the size of the waste holes (21) is smaller than the blades (31) and larger than the waste punches (11), and after the mold is closed, each of the waste punches (11) is located directly above the center of each of the waste holes (21).

2. The cutting and stabbing integrated hardware mold according to claim 1, characterized in that: The blades (31) and the waste punching needles (11) are arranged in two rows.

3. The cutting and stabbing integrated hardware mold according to claim 1, characterized in that: Two rows of positioning punches (12) extend from the bottom surfaces on both sides of the upper template (10).

4. The cutting and stabbing integrated hardware mold according to claim 1, characterized in that: Two rows of positioning pins (13) extend from the bottom surfaces on both sides of the upper template (10).

5. The cutting and stabbing integrated hardware mold according to claim 1, characterized in that: The center of the engraving die (30) is provided with a countersunk hole (32).

6. The cutting and stabbing integrated hardware mold according to claim 1, characterized in that: The engraving die (30) is provided with a plurality of nested holes (33).