Quick hose connector pressing tool for corrugated hose

By designing the tooling for press-fitting fast hose joints of corrugated hose, using pneumatic presses and one-line laser markers, the problem of installation difficulties of special fast hose joints is solved, and rapid and stable assembly and efficient air tightness are achieved. , suitable for high-demand applications in industries such as new energy vehicles and rail transit.

CN222327261UActive Publication Date: 2025-01-10SHANGHAI WEYER ELECTRIC APPLIANCES
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Patent Information

Application Number
CN202421050128.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-10
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing special fast hose joint assembly is difficult and laborious to press the joint body during installation, and is more demanding in applications in industries such as new energy vehicles and rail transit, which has problems such as assembly inconvenient.

Method used

A corrugated hose press-fit quick hose joint tooling is designed, including panels, brackets, pneumatic presses, press heads, abutments, T-slots, mounting plates, locking screws, bases and pipe sleeves, through pneumatic presses It realizes fast and stable joint pressing and ensures airtightness and clamping effect.

Benefits of technology

It realizes fast and stable hose joint assembly, ensures airtightness and length consistency, reduces rework and return, improves efficiency, and does not take up space with small workpieces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of press fitting instruments, and discloses a quick hose joint tool for press fitting of a corrugated hose, which comprises a panel, a large support and a small support are mounted on the panel, a linear laser line marker is mounted on the small support, a pneumatic press is mounted on the large support, and a pressure head is mounted at the output end of the pneumatic press. A base table is installed on the panel, a T-shaped groove is formed in the base table, a T-shaped block is installed in the T-shaped groove in a sliding mode, an installation plate is installed on the upper side of the base table, an installation hole is formed in the installation plate, the installation hole is in threaded connection with a locking screw, a lower base is installed on the installation plate, and an upper base is installed on the lower base in a hinged mode. By adopting the structural design of the utility model, the quick hose joint assembly is realized, and after the corrugated hose is pressed, the surface of the corrugated hose has no bumping damage and no flash, the length consistency is good, the airtight requirement can be ensured, and full inspection is not needed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of press-fitting equipment, and in particular relates to a corrugated hose press-fitting quick hose connector tool. Background Art

[0002] Quick hose connector assemblies are mainly used in the cable protection industry. They are a kind of wire protection sleeve used for wire and cable protection. They are usually used with connectors when connecting to distribution boxes or for waterproofing, aesthetics, etc. There are many types of common connectors. According to the structure, they can be divided into ordinary quick hose connector assemblies (without pipe sealing rings) and special quick hose connector assemblies (with pipe sealing rings). Ordinary quick hose connector assemblies have a protection level of IP66, which is widely used in a wide range of scenarios and easy to install. Special quick hose connector assemblies have a protection level of IP68 and are used in special scenarios, which are cumbersome and inconvenient to install.

[0003] The existing special quick hose connector assembly includes an inner lock buckle 1', a pipe sealing ring 2' and a connector body 3'. During installation, the hose needs to be inserted into the inner lock buckle 1' and the pipe sealing ring 2', and then the connector body 3' is pressed on the outside of the inner lock buckle 1' to achieve the buckle fit between the inner lock buckle 1' and the connector body 3';

[0004] In actual assembly, pressing the connector body 3' is difficult and laborious. However, more and more special quick hose connector assemblies are needed in various industries such as new energy vehicles and rail transit, and the requirements for special quick hose connector assemblies are getting higher and higher. A tooling is developed to solve technical requirements such as assembly difficulties and inconveniences. Utility Model Content

[0005] In view of the problems raised by the above background technology, the purpose of the utility model is to provide a corrugated hose press-fit quick hose connector tool.

[0006] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:

[0007] A corrugated hose press-fit quick hose connector tool, comprising a panel, the panel is equipped with a large bracket and a small bracket, the small bracket is equipped with a laser marker, the large bracket is equipped with a pneumatic press, and the output end of the pneumatic press is equipped with a pressure head;

[0008] The panel is installed with a base, the base is provided with a T-slot, a T-block is slidably installed in the T-slot, a mounting plate is installed on the upper side of the base, the mounting plate is provided with a mounting hole, the mounting hole is threadedly connected with a locking screw, the locking screw is threadedly connected to the T-block, the mounting plate is installed with a lower base, the lower base is hingedly installed with an upper base, and the lower base and the upper base are both installed with pipe sleeves.

[0009] It is further defined that the lower base is provided with a groove, and the upper base is provided with a protrusion matching the specifications and dimensions of the groove. This design enables the lower base and the upper base to form an oblique fit with each other, ensuring that the upper base does not swing or misalign during the press-fitting process.

[0010] It is further defined that the mounting hole is a waist-shaped hole. Such a design enables the mounting plate to be moved in the direction of the waist-shaped hole, thereby enhancing the adjustment and matching effect.

[0011] It is further defined that the inner wall of the pipe sleeve is provided with ridges, and such a design can better clamp the corrugated hose.

[0012] It is further defined that the pneumatic press is equipped with a triplet, a solenoid valve and a push button switch. Such a design ensures the functionality and use effect of the pneumatic press.

[0013] The beneficial effects of adopting the utility model are:

[0014] The structural design of the utility model is adopted to realize the quick hose connector assembly, and after the corrugated hose is pressed, the surface has no scratches, no burrs, good length consistency, and can ensure the airtight requirements without full inspection;

[0015] The structural design of the utility model is adopted to improve efficiency, and there is basically no rework, return, etc.;

[0016] The utility model has a small tooling and does not occupy space. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings;

[0018] Figure 1 It is a structural schematic diagram of an embodiment of a corrugated hose press-fit quick hose connector tooling of the utility model;

[0019] Figure 2 It is a schematic cross-sectional structure diagram of an embodiment of a corrugated hose press-fit quick hose connector tooling of the utility model;

[0020] Figure 3 It is a schematic diagram of a partial cross-sectional structure of a quick hose connector;

[0021] The main component symbols are described as follows:

[0022] Panel 1; large bracket 2; small bracket 3; straight laser marker 4; pneumatic press 5; press head 6; base 7; T-slot 8; T-block 9; mounting plate 10; mounting hole 11; locking screw 12; lower base 13; upper base 14; pipe sleeve 15; groove 16; protrusion 17; convex ridge 18. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0024] like Figure 1 to Figure 3 As shown, a corrugated hose press-fit quick hose connector tool of the utility model comprises a panel 1, a large bracket 2 and a small bracket 3 are installed on the panel 1, a laser marker 4 is installed on the small bracket 3, a pneumatic press 5 is installed on the large bracket 2, and a pressure head 6 is installed on the output end of the pneumatic press 5;

[0025] The panel 1 is installed with a base 7, the base 7 is provided with a T-slot 8, a T-block 9 is slidably installed in the T-slot 8, a mounting plate 10 is installed on the upper side of the base 7, the mounting plate 10 is provided with a mounting hole 11, the mounting hole 11 is threadedly connected with a locking screw 12, the locking screw 12 is threadedly connected to the T-block 9, the mounting plate 10 is installed with a lower base 13, the lower base 13 is hingedly installed with an upper base 14, and both the lower base 13 and the upper base 14 are installed with a pipe sleeve 15.

[0026] In this embodiment, when a corrugated hose is pressed and assembled with a quick hose connector, the pressure head 6 is installed at the output end of the pneumatic press 5, and the pipe sleeve 15 is installed on the upper base 14 and the lower base 13 respectively. The installation position of the straight laser marker 4 on the small bracket 3 is adjusted, and the height position of the line emitted by the straight laser marker 13 is the position where the subsequent hose end protrudes from the upper surface of the pipe sleeve 15;

[0027] Place the hose against the sleeve 15 on the lower base 13, observe the height of the light emitted by the laser marker 13 on the side to determine the height of the hose protruding from the lower base 13, then turn the upper base 14 to snap the lower base 13, so that the sleeve 15 completes the clamping of the hose, then sequentially place the inner lock buckle 1', the pipe sealing ring 2' and the connector body 3' on the protruding end of the hose, start the pneumatic press 5 to drive the pressure head 6 to move downward, and the connector body 3' is pressed. When the connector body 3' is stuck on the inner lock buckle 1', the press-fitting of the quick hose connector is completed, which is simple, convenient and fast.

[0028] Preferably, the lower base 13 is provided with a groove 16, and the upper base 14 is provided with a protrusion 17 that matches the specifications and dimensions of the groove 16. This design allows the lower base 13 and the upper base 14 to form an oblique fit with each other, ensuring that the upper base does not swing or misalign during the press-fitting process. In fact, the structure of the lower base 13 and the upper base 14 snapping together can also be considered according to specific circumstances.

[0029] Preferably, the mounting hole 11 is a waist-shaped hole. Such a design enables the mounting plate 10 to be moved in the direction of the waist-shaped hole to enhance the adjustment and matching effect. In fact, the structural shape of the mounting hole 11 can also be considered according to specific circumstances.

[0030] Preferably, the inner wall of the pipe sleeve 15 is provided with a ridge 18. Such a design can better clamp the corrugated hose. In fact, the size of the ridge 18 can also be considered according to specific circumstances.

[0031] Preferably, the pneumatic press 5 is installed with a triplet, a solenoid valve and a push button switch. Such a design ensures the functionality and use effect of the pneumatic press 5. In fact, the choice of the pneumatic press 5 can also be considered according to specific circumstances.

[0032] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A corrugated hose press-fit quick hose connector tool, comprising a panel (1), characterized in that: The panel (1) is equipped with a large bracket (2) and a small bracket (3), the small bracket (3) is equipped with a laser marker (4), the large bracket (2) is equipped with a pneumatic press (5), and the output end of the pneumatic press (5) is equipped with a pressure head (6); The panel (1) is installed with a base (7), the base (7) is provided with a T-shaped slot (8), a T-shaped block (9) is slidably installed in the T-shaped slot (8), a mounting plate (10) is installed on the upper side of the base (7), the mounting plate (10) is provided with a mounting hole (11), the mounting hole (11) is threadedly connected with a locking screw (12), the locking screw (12) is threadedly connected to the T-shaped block (9), the mounting plate (10) is installed with a lower base (13), the lower base (13) is hingedly installed with an upper base (14), and the lower base (13) and the upper base (14) are both installed with a pipe sleeve (15).

2. The corrugated hose press-fit quick hose connector tool according to claim 1, characterized in that: The lower base (13) is provided with a groove (16), and the upper base (14) is provided with a protrusion (17) having a size matching the specification of the groove (16).

3. The corrugated hose press-fit quick hose connector tooling according to claim 2, characterized in that: The mounting hole (11) is a waist-shaped hole.

4. The corrugated hose press-fit quick hose connector tool according to claim 3, characterized in that: The inner wall of the pipe sleeve (15) is provided with a convex ridge (18).

5. The corrugated hose press-fit quick hose connector tool according to claim 4, characterized in that: The pneumatic press (5) is equipped with a triplet, a solenoid valve and a button switch.