Automatic quick-frozen dumpling placing device
By designing an automatic placement device in the quick-frozen dumpling production line, and using the cooperation of the transmission frame and the alignment components, the dumplings can be evenly dropped and aligned during the freezing transfer process, solving the problems of stacking and adhesion of dumplings, and improving the efficiency of the production line. efficiency and product quality.
Patent Information
- Application Number
- CN202421036525.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the existing quick-frozen dumpling production line, dumplings are prone to irregular placement, stacking and adhesion during the freezing and transmission process, affecting subsequent inspections and treatments.
An automatic device for placing quick-frozen dumplings is designed, including a freezing conveyor belt and a dumpling push-out mechanism. By setting up a transmission frame and a stacking component, and using the cooperation of the transmission component and the stacking push plate, the dumplings can be evenly dropped and stacked.
It effectively avoids the stacking and adhesion of dumplings, allowing the dumplings to fall row by row on the refrigerated conveyor belt, keeping them neat and separated to facilitate subsequent inspection and processing.
Smart Images

Figure CN222348063U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing machinery, in particular to an automatic placing device for quick-frozen dumplings. Background Art
[0002] Quick-frozen dumplings are dumplings that have been stored at -30°C or below and quickly frozen within 15 to 30 minutes. They can then be eaten at any time.
[0003] Most of the existing quick-frozen dumpling production lines drop the dumplings directly onto the conveyor belt after they are formed, and then transport them into the freezing device for rapid freezing. However, the dumplings dropped onto the conveyor belt will form various irregular arrangements, and the dumplings will also be stacked, causing the dumplings to stick together. In addition, the irregularly scattered dumplings are not conducive to the subsequent manual viewing and inspection of the dumplings. In order to solve the above problems, we propose an automatic placement device for quick-frozen dumplings. Utility Model Content
[0004] The utility model aims to provide an automatic arrangement device for quick-frozen dumplings, so as to solve the problem that dumplings dropped onto a conveyor belt will be arranged in various irregular patterns, and dumplings will be stacked, resulting in the problem of dumplings sticking together.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic placement device for quick-frozen dumplings, comprising a freezing conveyor belt and a dumpling pushing mechanism, characterized in that: a transmission frame connected to the dumpling pushing mechanism is provided on the freezing conveyor belt, a transmission component which slides back and forth along the conveying direction is provided in the transmission frame, and alignment components are arranged in the transmission frame, wherein an alignment channel is formed between every two adjacent alignment components, and the lower outlet of the alignment channel is located directly above the freezing conveyor belt.
[0006] According to the above technical solution, the alignment component includes a guide plate fixed to the inner wall of the transmission frame, the guide plates are inclined on the same side, and the guide plates are evenly arranged, and the bottom of the guide plates are fixed with a vertically arranged partition plate.
[0007] According to the above technical solution, a blocking plate is fixedly connected to the upper end of the guide plate, and the end of the blocking plate away from the guide plate is arranged in an arc shape and tilted downward.
[0008] According to the above technical solution, rollers are rotatably provided on the opposite sides of the partition plates.
[0009] According to the above technical solution, the transmission component includes a transmission belt group, which is slidably connected to the inner wall of the transmission frame. The side wall of the transmission frame is provided with an installation groove, and a gear connected to the transmission belt group is provided in the installation groove. A rack meshing with the gear is fixed in the installation groove.
[0010] According to the above technical solution, the conveyor belt group includes a conveyor belt support slidably connected to the inner wall of the conveyor frame, the conveyor belt support is provided with a conveyor belt guide roller, the side wall of the conveyor belt support is fixedly connected with a mounting sleeve, the mounting sleeve passes through the mounting groove and is fixedly connected with a conveyor motor, and the output shaft of the conveyor motor is key-connected to the conveyor belt guide roller.
[0011] According to the above technical solution, the dumpling pushing mechanism includes a cylinder fixedly connected to an external bracket, and an alignment push plate is fixedly connected to the output end of the cylinder.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The utility model is provided with a stacking assembly and a transmission assembly. After the stacking push plate pushes the wrapped dumplings onto the conveyor belt of the transmission assembly, the conveyor belt group moves to the left. When one end of the conveyor belt group is aligned with the guide plate close to the dumpling pushing mechanism, the conveyor belt of the transmission assembly will rotate, driving a row of dumplings to fall downward, and then the conveyor belt group continues to move to the left until it is aligned with the adjacent guide plate, continuing to make the dumplings fall downward, that is, the dumplings can fall onto the freezing conveyor belt while moving to the left, so that the dumplings fall on the freezing conveyor belt row by row in sequence and are stacked, and there will be no stacking or adhesion. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the transmission component of the utility model when it is at the right end of the transmission frame;
[0015] Figure 2 It is a schematic diagram of the code alignment component of the utility model;
[0016] Figure 3 It is a top sectional view of the transmission assembly of the utility model;
[0017] Figure 4 It is a cross-sectional view of the gear and rack of the utility model;
[0018] Figure 5 It is a connection diagram of the transmission belt guide roller of the transmission motor of the utility model;
[0019] Figure 6 It is a schematic diagram of the overall structure of the utility model when the transmission component moves to the left end of the transmission frame.
[0020] In the figure: 1. Refrigeration conveyor belt; 21. Cylinder; 22. Alignment push plate; 3. Conveyor frame; 4. Conveyor assembly; 411. Conveyor belt support; 412. Mounting sleeve; 413. Conveyor motor; 414. Conveyor belt guide roller; 42. Gear; 43. Rack; 5. Alignment assembly; 51. Guide plate; 52. Partition plate; 53. Blocking plate; 54. Roller. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-6 , the utility model provides a technical solution:
[0023] The invention discloses an automatic arrangement device for quick-frozen dumplings, comprising a freezing conveyor belt 1 for conveying dumplings to a freezing device, and a dumpling pushing mechanism for pushing out the wrapped dumplings. The freezing conveyor belt 1 is provided with a conveyor frame 3 connected with the dumpling pushing mechanism, a support plate is installed on the mounting frame of the freezing conveyor belt 1, and one side of the conveyor frame 3 is fixed to the support plate to ensure the stability of the device.
[0024] A transmission component 4 that slides back and forth along the conveying direction is provided in the transmission frame 3. The dumpling pushing mechanism can push the wrapped dumplings neatly onto the conveyor belt of the transmission component 4, and then the transmission component 4 can move toward the direction of the freezing conveyor belt 1.
[0025] When the transmission component 4 slides to a suitable position, the conveyor belt of the transmission component 4 will rotate, and as the conveyor belt rotates, the dumplings on the conveyor belt will fall onto the freezing conveyor belt 1.
[0026] When the transmission component 4 moves along the conveying direction, the conveyor belt of the transmission component 4 itself will also rotate, so that the dumplings can move to the left and fall onto the freezing conveyor belt 1, that is, they move and fall to the left at a uniform speed row by row, and fall to the left row by row.
[0027] The transmission rack 3 is provided with stacking components 5, wherein a stacking channel is formed between every two adjacent stacking components 5, and the lower outlet of the stacking channel is located directly above the freezing conveyor belt 1. When the dumplings fall onto the freezing conveyor belt 1 while moving leftward along the conveyor belt of the transmission component 4, the stacking components 5 can be arranged so that the dumplings falling evenly to the left in rows can be stacked and evenly separated in the stacking channel, so that the dumplings will not be stacked or stuck together.
[0028] A stacking assembly 5 is provided in the upper conveying rack 3 and directly above the freezing conveyor belt 1. By means of the stacking assembly 5, the dumplings falling evenly to the left in rows can be stacked without stacking or sticking.
[0029] Specifically, the alignment component 5 includes a guide plate 51 fixedly connected to the inner wall of the conveying frame 3. The guide plates 51 are evenly arranged and tilted on the same side to guide the falling dumplings and facilitate the arrangement of the dumplings in rows. The bottom of the guide plate 51 is fixedly connected with a vertically arranged partition plate 52. The bottom of the partition plate 52 extends to the freezing conveyor belt 1, and a gap is left between the partition plate 52 and the freezing conveyor belt 1. The partition plate 52 separates the arranged dumplings to leave a gap between the dumplings to prevent dumplings in the same row from sticking together.
[0030] Specifically, a blocking plate 53 is fixedly connected to the upper end of the guide plate 51. When the conveyor belt of the transmission component 4 transmits the dumplings to the left and reaches the edge, the dumplings will fall toward the freezing conveyor belt 1 below, that is, the pleated end of the dumplings will protrude to the left. By providing the blocking plate 53, when the dumplings fall downward, the blocking plate 53 can first support the pleated end of the dumplings, so that the pleated end of the dumplings faces upward, and the bottom of the dumplings falls downward under the guidance of the guide plate 51, so as to keep the dumplings neatly arranged. The end of the blocking plate 53 away from the guide plate 51 is set to be an arc shape and tilted downward to prevent the dumplings from being broken.
[0031] Specifically, rollers 54 are rotatably provided on opposite sides of the partition plates 52. The dumplings falling between the two partition plates 52 will be moved under the drive of the freezing conveyor belt 1. The rollers 54 can reduce the friction between the dumplings and prevent the dumplings from being accidentally moved due to the friction between the partition plates 52 and the dumplings.
[0032] Specifically, the transmission component 4 includes a transmission belt group, which is slidably connected to the inner wall of the transmission frame 3. A slide groove is provided on the relative inner wall of the transmission frame 3. A slide rail sliding in the slide groove is installed on the transmission belt group, so that the transmission belt group can move left and right in the transmission frame 3.
[0033] A mounting groove is provided on the side wall of the transmission frame 3, in which a gear 42 connected to the transmission belt group is provided. The transmission belt group is rotatably connected to the shaft rod of the gear 42, the shaft rod is fixed to the center of the gear 42, the gear 42 is connected to an external drive, and a rack 43 meshing with the gear 42 is fixed in the mounting groove. The external drive can be an electric motor connected to the transmission belt group and relatively fixed. The external drive can make the shaft rod drive the gear 42 to rotate. When the gear 42 rotates, the rack 43 meshes with the gear 42, and the gear 42 will drive the transmission belt group to move to the left, so that the dumplings at the upper end of the transmission belt group will move to the left as a whole while falling downward, so that the dumplings will fall row by row.
[0034] Specifically, the conveyor belt group includes a conveyor belt support 411 which is slidably connected to the inner wall of the conveyor frame 3. The conveyor belt support 411 is provided with a conveyor belt guide roller 414 for rotating the conveyor belt of the conveyor assembly 4. The side wall of the conveyor belt support 411 is fixedly connected with a mounting sleeve 412. The mounting groove passes through the side wall of the conveyor frame 3. The mounting sleeve 412 passes through the mounting groove and is fixedly connected with a conveyor motor 413. The mounting sleeve 412 is used for installing and fixing the conveyor motor 413. The output shaft of the conveyor motor 413 is key-connected with the conveyor belt guide roller 414. The conveyor motor 413 can also drive the conveyor belt of the conveyor assembly 4 to rotate while the conveyor belt support 411 moves left and right, thereby ensuring the continuity of the dumplings arranged in rows and falling.
[0035] Specifically, the dumpling pushing mechanism includes a cylinder 21 fixed to an external bracket, a push rod fixed to the output end of the cylinder 21, and an alignment push plate 22 fixed to the end of the push rod. The cylinder 21 can drive the alignment push plate 22 to push out the wrapped dumplings through the push rod. The arranged alignment push plate 22 can pre-align the dumplings in the same row.
[0036] Working principle:
[0037] During operation, the alignment push plate 22 will push the wrapped dumplings onto the conveyor belt of the transmission component 4. The gear 42 will drive the conveyor belt group forward under the action of external drive. When one end of the conveyor belt group is aligned with the guide plate 51 close to the dumpling pushing mechanism, the transmission motor 413 works to rotate the conveyor belt of the transmission component 4, thereby driving a row of dumplings to fall down. Then, the conveyor belt group continues to move to the left until it is aligned with the adjacent guide plate 51, and continues to make the dumplings fall down, that is, the dumplings can fall onto the freezing conveyor belt 1 while moving to the left. In this way, the dumplings fall on the freezing conveyor belt 1 row by row and are aligned without stacking or sticking.
[0038] The dumplings falling downwards are guided by the guide plate 51 and fall evenly toward the exit of the alignment channel, fall onto the freezing conveyor belt 1, and are separated by the partition plate 52, so that there are gaps between the dumplings to prevent dumplings in the same row from sticking together. The dumplings falling between the two partition plates 52 will move under the drive of the freezing conveyor belt 1, and the roller 54 can reduce the friction between the dumplings to prevent the dumplings from being moved by mistake due to the friction between the partition plate 52 and the dumplings.
[0039] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0040] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An automatic quick-frozen dumpling placing device, comprising a freezing conveyor belt (1) and a dumpling pushing mechanism, characterized in that: The freezing conveyor belt (1) is provided with a conveyor frame (3) connected to the dumpling ejection mechanism, the conveyor frame (3) is provided with a conveyor assembly (4) which slides back and forth along the conveying direction, the conveyor frame (3) is provided with alignment assemblies (5), wherein an alignment channel is formed between every two adjacent alignment assemblies (5), and the lower outlet of the alignment channel is located directly above the freezing conveyor belt (1).
2. The automatic arrangement device for quick-frozen dumplings according to claim 1, characterized in that: The alignment component (5) comprises a guide plate (51) fixedly connected to the inner wall of the transmission frame (3); the guide plates (51) are evenly arranged, and all the guide plates (51) are inclined on the same side; and the bottoms of the guide plates (51) are fixedly connected to a vertically arranged partition plate (52).
3. The automatic arrangement device for quick-frozen dumplings according to claim 2 is characterized by: A blocking plate (53) is fixedly connected to the upper end of the guide plate (51), and the end of the blocking plate (53) away from the guide plate (51) is arranged in an arc shape and tilted downward.
4. The automatic quick-frozen dumplings placing device according to claim 2 is characterized by: Rollers (54) are rotatably provided on two opposite sides of the partition plates (52).
5. The automatic arrangement device for quick-frozen dumplings according to claim 1, characterized in that: The transmission assembly (4) comprises a transmission belt group, the transmission belt group is slidably connected to the inner wall of the transmission frame (3), the side wall of the transmission frame (3) is provided with a mounting groove, a gear (42) connected to the transmission belt group is provided in the mounting groove, and a rack (43) meshing with the gear (42) is fixedly connected in the mounting groove.
6. The automatic arrangement device for quick-frozen dumplings according to claim 5, characterized in that: The conveyor belt assembly comprises a conveyor belt support (411) slidably connected to the inner wall of the conveyor frame (3); conveyor belt guide rollers (414) are rotatably provided at both ends of the conveyor belt support (411); a mounting sleeve (412) is fixedly connected to the side wall of the conveyor belt support (411); the mounting sleeve (412) passes through the mounting groove and is fixedly connected to a conveyor motor (413); an output shaft of the conveyor motor (413) passes through the mounting sleeve (412) and is key-connected to the conveyor belt guide roller (414).
7. The automatic quick-frozen dumplings placing device according to claim 1, characterized in that: The dumpling pushing mechanism comprises a cylinder (21) fixedly connected to an external bracket, and an alignment pushing plate (22) is fixedly connected to the output end of the cylinder (21).