High-temperature sterilization and disinfection device for planting in edible mushroom planting square cabin
By designing a steam room and heating room separated by partitions in the edible fungus planting room planting device, steam pipe branch pipes and ventilation holes, combined with boilers and controllers, the problems of uneven steam temperature and insufficient safety are solved, and the problem of Efficient sterilization and simplicity of operation reduce production costs.
Patent Information
- Application Number
- CN202323472109.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2033-12-20
AI Technical Summary
In the case of high piles of edible fungi, the steam temperature rises unevenly, resulting in an extended sterilization time, an increase in steam consumption, and insufficient safety and operation convenience.
Design a high-temperature sterilization and disinfection device for edible fungi planting, including a steam room and heating chamber separated by partitions, a cross-shaped distribution of steam pipe branch pipes, vent holes on the plate, boiler heating rods, controllers and temperature sensors, Ensure that the planting material is in full contact with high-temperature steam, monitor air pressure, water level and water temperature in real time, and improve safety and ease of operation.
Through full contact with high-temperature steam, shorten the sterilization time, save steam consumption, reduce production costs, and improve device safety and operation convenience.
Smart Images
Figure CN222357016U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of edible fungus planting, and in particular relates to a high-temperature sterilization and disinfection device for edible fungus planting in a square cabin. Background Art
[0002] Edible fungus bag materials (i.e. planting materials, also called mushroom bag raw materials) are mostly made of sawdust and other materials. These materials contain a lot of miscellaneous bacteria. Before planting edible fungi, the bag materials must be thoroughly sterilized before inoculating edible fungi. If the sterilization is not thorough, subsequent production will be futile. The miscellaneous bacteria remaining in the bag materials will compete with the edible fungi for nutrients, which will reduce the yield.
[0003] The Chinese patent discloses a device for sterilizing edible fungi cultivation, which introduces steam into the bottom of the device through a steam pipe, so that the steam sterilizes the bag materials from the bottom of the device upward. When the bag materials in the device are piled high, the steam will gradually cool down during the rising process, resulting in uneven temperature rise in the entire sterilization device, causing the bag materials at the top to heat up more slowly, thereby making the sterilization time longer and causing greater steam consumption. Utility Model Content
[0004] In view of the problems in the related technology, the utility model proposes a high-temperature sterilization and disinfection device for edible fungi cultivation cabins to overcome the above-mentioned technical problems existing in the existing related technology.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model discloses a high-temperature sterilization and disinfection device for growing edible fungi in a square cabin, comprising a main body, wherein a partition is arranged in the main body, the partition divides the main body into an upper and a lower part, the upper part of the main body is set as a steam chamber, the lower part of the main body is set as a heating chamber, a boiler is installed in the heating chamber, a steam pipe is installed in the main body, one end of the steam pipe is connected to the boiler, the steam pipe passes through the partition and is laid in the steam chamber, the steam pipe is provided with multiple layers of branch pipes in the steam chamber, the branch pipes are distributed in the steam chamber in a cross shape, a plurality of exhaust ports are opened on the branch pipes, and the exhaust ports are evenly arranged on the branch pipes.
[0007] Furthermore, a plurality of layers of brackets are provided on both sides of the heating chamber, the brackets are located between the branch pipes, and reinforcements are provided on the lower side of the brackets and welded to the inner side of the heating chamber.
[0008] Furthermore, a placement plate is installed on the bracket, the placement plate is concave and its two sides protrude corresponding to the bracket, the placement plate is located between the branch pipes, and a plurality of ventilation holes are opened on the placement plate, and the ventilation holes are evenly and orderly arranged on the placement plate.
[0009] Furthermore, a heating rod is provided in the boiler, a water supply valve is connected to one side of the boiler, the water supply valve extends from the main body, an observation window is installed on one side of the boiler, a water level gauge is provided on one side of the boiler, the water level gauge is located on one side of the observation window, and the water level gauge is flush with the observation window.
[0010] Furthermore, an exhaust valve is installed at the top of the main body, and the exhaust valve is connected to the steam chamber. A pressure gauge is provided on the main body, and the pressure gauge is located outside the steam chamber.
[0011] Furthermore, a sealing door is installed on the main body, the sealing door corresponds to the steam chamber, a sealing ring is provided on the inner side of the sealing door, the sealing ring fits with the steam chamber, and a door handle is provided on the outer side of the sealing door.
[0012] Furthermore, a controller is installed on the sealing door, the controller is connected to the boiler, and a display screen is installed on the controller.
[0013] Furthermore, a temperature sensor is installed in the boiler, and the temperature sensor is connected to the controller.
[0014] The utility model has the following beneficial effects: by using a high-temperature sterilization and disinfection device for growing edible fungi in a square cabin, when using the device, first connect the water supply valve to the external water source, when performing sterilization and disinfection, first open the sealed door through the door handle, then stack the planting materials on the placement board, after stacking the planting materials, close the sealed door to seal the steam chamber, then open the water supply valve to add water to the boiler, during the water adding process, the operator observes the change of the water level in the boiler by referring to the water level gauge through the observation window, when the water level in the boiler reaches the requirement, close the water supply valve to stop adding water to the boiler, then the operator energizes the heating rod in the boiler through the controller, and turns on the The water in the boiler starts to be heated. After a certain period of heating, high-temperature steam begins to be generated in the boiler. The high-temperature steam is transported from the boiler to the branch pipe in the steam chamber by the steam pipe, and then sprayed out from the exhaust port on the branch pipe to sterilize the planting material on the placement plate at high temperature. The air holes on the placement plate can make the planting material better contact with the high-temperature steam. During the high-temperature sterilization process, the operator can observe the changes in the air pressure in the steam chamber through the barometer. When the air pressure reaches a dangerous value, the operator can release the high-temperature steam in the steam chamber through the exhaust valve to restore the air pressure in the steam chamber to a normal value, thereby avoiding accidents. At the same time, the temperature sensor in the boiler will feed back the water temperature in the boiler to the controller in real time, and display it numerically on the display screen, so that the operator can monitor the water temperature in the boiler. At the same time, the operator can observe the water level changes in the boiler through the observation window. When the water level drops to a certain position, the water supply valve is opened to add water to the boiler, thereby ensuring the normal generation of high-temperature steam. When the high-temperature sterilization is completed, the operator first shuts down the boiler through the controller to stop the output of high-temperature steam, and opens the exhaust valve on the main body to discharge the high-temperature steam in the steam chamber. After a period of time, the sealed door is opened through the door handle to take the planting material after high-temperature sterilization from the placement board. In preparation for the subsequent placement of edible fungi in the cabin for cultivation, the design of steam pipes and branch pipes allows the planting materials in the device to be more fully exposed to high-temperature steam during high-temperature sterilization, thereby shortening the time used for sterilization, saving steam consumption, and reducing production costs. Through the coordination of various components, the device can enable the operator to timely adjust the air pressure, water level, water temperature and other aspects of the device during the sterilization process, thereby improving the safety of the device. Through reasonable design, the device is very simple and convenient to operate, thereby improving the applicability of the device.
[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the utility model embodiments, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 It is a right side cross-sectional structural schematic diagram of the utility model;
[0018] Figure 2 It is a front cross-sectional structural schematic diagram of the utility model;
[0019] Figure 3 It is a schematic diagram of the right side structure of the utility model;
[0020] Figure 4 It is a schematic diagram of the left structure of the utility model;
[0021] Figure 5 For this utility model Figure 1 A local enlarged structural schematic diagram;
[0022] Figure 6 For this utility model Figure 2 Schematic diagram of the local enlarged structure at point B.
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] 1. Main body; 2. Partition; 3. Steam chamber; 4. Heating chamber; 5. Boiler; 501. Heating rod; 502. Water supply valve; 503. Observation window; 504. Water level gauge; 6. Bracket; 601. Reinforcement; 7. Placement plate; 701. Vent; 8. Steam pipe; 801. Branch pipe; 9. Exhaust port; 10. Exhaust valve; 11. Pressure gauge; 12. Sealed door; 13. Sealing ring; 14. Controller; 15. Display screen; 16. Temperature sensor; 17. Door handle. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.
[0027] See also Figure 1-6 As shown, the utility model is a high-temperature sterilization and disinfection device for growing edible fungi in a square cabin, comprising a main body 1, wherein a partition 2 is arranged in the main body 1, wherein the partition 2 divides the main body 1 into an upper and lower part, wherein the upper part of the main body 1 is set as a steam chamber 3, and the lower part of the main body 1 is set as a heating chamber 4, wherein a boiler 5 is installed in the heating chamber 4, wherein a steam pipe 8 is installed in the main body 1, wherein one end of the steam pipe 8 is connected to the boiler 5, wherein the steam pipe 8 passes through the partition 2 and is laid in the steam chamber 3, wherein the steam pipe 8 is provided with a plurality of layers of branch pipes 801 in the steam chamber 3, wherein the branch pipes 801 are distributed in the steam chamber 3 in a cross shape, wherein a plurality of exhaust ports 9 are opened on the branch pipes 801, wherein the exhaust ports 9 are provided .... The ports 9 are evenly arranged on the branch pipe 801; during the high-temperature sterilization process, the high-temperature steam generated by the boiler 5 is transported from the boiler 5 to the branch pipe 801 in the steam chamber 3 by the steam pipe 8, and then ejected from the exhaust port 9 on the branch pipe 801 to perform high-temperature sterilization on the planting material on the placement plate 7. Through the design of the steam pipe 8 and the branch pipe 801, the planting material in the device can be more comprehensively contacted with the high-temperature steam during high-temperature sterilization, thereby shortening the time used for sterilization, thereby saving steam consumption, and reducing production costs. Through reasonable design, the device is very simple and convenient to operate, thereby improving the applicability of the device.
[0028] In one embodiment, for the above-mentioned high-temperature sterilization and disinfection device for edible fungi cultivation cabins, several layers of brackets 6 are provided on both sides of the steam chamber 3, and the brackets 6 are located between the branch pipes 801. A reinforcement 601 is provided on the lower side of the bracket 6 and welded to the inner side of the steam chamber 3; the reinforcement 601 makes the bracket 6 more firm and improves the load-bearing capacity of the bracket 6.
[0029] In one embodiment, for the above-mentioned high-temperature sterilization and disinfection device for edible fungi planting in a cubicle, a placement plate 7 is installed on the bracket 6, and the placement plate 7 is concave with protrusions on both sides corresponding to the bracket 6. The placement plate 7 is located between the branch pipes 801, and a plurality of ventilation holes 701 are opened on the placement plate 7, and the ventilation holes 701 are evenly and orderly arranged on the placement plate 7; before sterilization and disinfection, the planting material is stacked on the placement plate 7, and during sterilization and disinfection, the ventilation holes 701 on the placement plate 7 can enable the planting material to better contact with the high-temperature steam.
[0030] In one embodiment, for the above-mentioned high-temperature sterilization and disinfection device for edible fungi cultivation cabin planting, a heating rod 501 is provided in the boiler 5, and a water supply valve 502 is connected to one side of the boiler 5, and the water supply valve 502 extends from the main body 1. An observation window 503 is installed on one side of the boiler 5, and a water level gauge 504 is provided on one side of the boiler 5. The water level gauge 504 is located on one side of the observation window 503, and the water level gauge 504 is flush with the observation window 503; the operator observes the changes in the water level in the boiler 5 by referring to the water level gauge 504 through the observation window 503, so as to make timely adjustments.
[0031] In one embodiment, for the above-mentioned high-temperature sterilization and disinfection device for edible fungi cultivation cabin planting, an exhaust valve 10 is installed at the top of the main body 1, and the exhaust valve 10 is connected to the steam chamber 3. A barometer 11 is provided on the main body 1, and the barometer 11 is located on the outside of the steam chamber 3; during the high-temperature sterilization and disinfection process, the operator can observe the air pressure changes in the steam chamber 3 through the barometer 11. When the air pressure reaches a dangerous value, the operator can release the high-temperature steam in the steam chamber 3 through the exhaust valve 10 to restore the air pressure in the steam chamber 3 to a normal value, thereby avoiding accidents.
[0032] In one embodiment, for the above-mentioned high-temperature sterilization and disinfection device for edible fungi cultivation cabin, a sealing door 12 is installed on the main body 1, and the sealing door 12 corresponds to the steam chamber 3. A sealing ring 13 is provided on the inner side of the sealing door 12, and the sealing ring 13 fits with the steam chamber 3. A door handle 17 is provided on the outer side of the sealing door 12.
[0033] In one embodiment, for the above-mentioned high-temperature sterilization and disinfection device for edible fungi cultivation cabins, a controller 14 is installed on the sealed door 12, the controller 14 is connected to the boiler 5, and a display screen 15 is installed on the controller 14; when the device is used, the operation of the device needs to be controlled by the controller 14.
[0034] In one embodiment, for the above-mentioned high-temperature sterilization and disinfection device for edible fungi planting in a cubicle, a temperature sensor 16 is installed in the boiler 5, and the temperature sensor 16 is connected to the controller 14; during the high-temperature sterilization and disinfection process, the temperature sensor 16 in the boiler 5 will provide real-time feedback of the water temperature in the boiler 5 to the controller 14, and display it numerically on the display screen 15, so that the operator can monitor the water temperature in the boiler 5. Through the coordination of various components, the operator can adjust the air pressure, water level, water temperature and other aspects of the device in a timely manner during the sterilization and disinfection process, thereby improving the safety of the device.
[0035] In summary, with the aid of the above-mentioned technical scheme of the utility model, by using a high-temperature sterilization and disinfection device for growing edible fungi in a square cabin, when using the device, first connect the water supply valve 502 to the external water source, and when performing sterilization and disinfection, first open the sealing door 12 through the door handle 17, and then stack the planting materials on the placement plate 7. After stacking the planting materials, close the sealing door 12 to seal the steam chamber 3, and then open the water supply valve 502 to add water to the boiler 5. During the water adding process, the operator observes the water level in the boiler 5 by referring to the water level gauge 504 through the observation window 503. When the water level in the boiler 5 reaches the required level, the water replenishment valve 502 is closed to stop adding water to the boiler 5. Then the operator powers on the heating rod 501 in the boiler 5 through the controller 14 to start heating the water in the boiler 5. After a certain period of heating, high-temperature steam begins to be generated in the boiler 5. The high-temperature steam is transported from the boiler 5 to the branch pipe 801 in the steam chamber 3 through the steam pipe 8, and then is ejected from the exhaust port 9 on the branch pipe 801 to sterilize the planting material on the placement plate 7 at high temperature. The vent 701 on the placement plate 7 can allow the planting material to The plant material is in better contact with the high-temperature steam. During the high-temperature sterilization process, the operator can observe the changes in the air pressure in the steam chamber 3 through the barometer 11. When the air pressure reaches a dangerous value, the operator can release the high-temperature steam in the steam chamber 3 through the exhaust valve 10 to restore the air pressure in the steam chamber 3 to a normal value, thereby avoiding accidents. At the same time, the temperature sensor 16 in the boiler 5 will feed back the water temperature in the boiler 5 to the controller 14 in real time, and display it numerically on the display screen 15, so that the operator can monitor the water temperature in the boiler 5. At the same time, the operator The water level changes in the boiler 5 are observed through the observation window 503. When the water level drops to a certain position, the water supply valve 502 is opened to add water to the boiler 5, thereby ensuring the normal generation of high-temperature steam. After the high-temperature sterilization is completed, the operator first turns off the boiler 5 through the controller 14 to stop the output of high-temperature steam, and opens the exhaust valve 10 on the main body 1 to discharge the high-temperature steam in the steam chamber 3 to the outside. After a period of time, the sealed door 12 is opened through the door handle 17, and the planting material after high-temperature sterilization is taken out from the placement plate 7, so as to prepare for the subsequent placement in the cabin for the cultivation of edible fungi.
[0036] Through the above technical scheme, 1. Through the design of steam pipes and branch pipes, the planting materials in the device can be more comprehensively contacted with high-temperature steam during high-temperature sterilization, thereby shortening the time used for sterilization, thereby saving steam consumption and reducing production costs.
[0037] 2. Through the coordination of various components, the device enables the operator to adjust the air pressure, water level, water temperature and other aspects of the device in a timely manner during the sterilization process, thereby improving the safety of the device.
[0038] 3. Through reasonable design, the device is very simple and convenient to operate, thereby improving the applicability of the device.
[0039] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0040] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A high temperature sterilization and disinfection device for edible fungi planting shelters, characterized in that: The invention comprises a main body (1), wherein a partition (2) is arranged inside the main body (1), wherein the partition (2) divides the main body (1) into two parts, the upper part of the main body (1) is arranged as a steam chamber (3), and the lower part of the main body (1) is arranged as a heating chamber (4), wherein a boiler (5) is installed inside the heating chamber (4), and a steam pipe (8) is installed inside the main body (1), wherein one end of the steam pipe (8) is connected to the boiler (5), wherein the steam pipe (8) passes through the partition (2) and is laid inside the steam chamber (3), wherein the steam pipe (8) is provided with multiple layers of branch pipes (801) inside the steam chamber (3), wherein the branch pipes (801) are distributed in a cross shape inside the steam chamber (3), wherein a plurality of exhaust ports (9) are opened on the branch pipes (801), and wherein the exhaust ports (9) are evenly arranged on the branch pipes (801).
2. A high temperature sterilization and disinfection device for edible fungus planting in a square cabin according to claim 1, characterized in that: Several layers of brackets (6) are provided on both sides of the steam chamber (3); the brackets (6) are located between the branch pipes (801); and reinforcement members (601) are provided on the lower side of the brackets (6) and are welded to the inner side of the steam chamber (3).
3. A high temperature sterilization and disinfection device for edible fungus planting in a shelter according to claim 2, characterized in that: A placement plate (7) is installed on the bracket (6); the placement plate (7) is concave and has two sides protruding corresponding to the bracket (6); the placement plate (7) is located between the branch pipes (801); a plurality of ventilation holes (701) are opened on the placement plate (7); and the ventilation holes (701) are evenly and orderly arranged on the placement plate (7).
4. The high-temperature sterilization and disinfection device for edible fungus planting in a square cabin according to claim 1, characterized in that: The boiler (5) is provided with a heating rod (501), one side of the boiler (5) is connected to a water supply valve (502), the water supply valve (502) extends from the main body (1), one side of the boiler (5) is installed with an observation window (503), one side of the boiler (5) is provided with a water level gauge (504), the water level gauge (504) is located on one side of the observation window (503), and the water level gauge (504) is flush with the observation window (503).
5. The high-temperature sterilization and disinfection device for edible fungus planting in a square cabin according to claim 1, characterized in that: An exhaust valve (10) is installed at the top end of the main body (1), and the exhaust valve (10) is connected to the steam chamber (3). A pressure gauge (11) is provided on the main body (1), and the pressure gauge (11) is located outside the steam chamber (3).
6. The high-temperature sterilization and disinfection device for edible fungus planting in a square cabin according to claim 1, characterized in that: A sealing door (12) is installed on the main body (1), the sealing door (12) corresponds to the steam chamber (3), a sealing ring (13) is provided on the inner side of the sealing door (12), the sealing ring (13) fits with the steam chamber (3), and a door handle (17) is provided on the outer side of the sealing door (12).
7. The high-temperature sterilization and disinfection device for edible fungus planting in a shelter according to claim 6, characterized in that: A controller (14) is installed on the sealing door (12), the controller (14) is connected to the boiler (5), and a display screen (15) is installed on the controller (14).
8. The high-temperature sterilization and disinfection device for edible fungi planting in a shelter according to claim 1, characterized in that: A temperature sensor (16) is installed in the boiler (5), and the temperature sensor (16) is connected to the controller (14).