Crystallization kettle with anti-blocking structure

By designing the extension structure of the electric cylinder to drive the nozzle and the spiral blade in the crystallization kettle, the problem of difficulty in cleaning the residual debris at the bottom of the crystallization kettle is solved, achieving efficient anti-clogging effect and simplified maintenance process.

CN222368391UActive Publication Date: 2025-01-21SHANDONG HONGCHEN CHEM TECH CO LTD
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Patent Information

Application Number
CN202420320406.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-21
Publication Date
2025-01-21
Estimated Expiration
2034-02-21

AI Technical Summary

Technical Problem

During the crystallization process, existing crystal kettles are prone to be difficult to clean the remaining crystal debris at the bottom due to the failure to set up a reasonable flushing structure. The stirring device is located inside the equipment, and the maintenance and maintenance work is cumbersome.

Method used

A crystallization kettle with an anti-clogging structure is designed. An electric cylinder is used to drive the nozzle and the spiral blade into the interior of the kettle body. The rotation of the water flow and the spiral blade is used to quickly clean the remaining crystal debris at the bottom and restore it to its original state through the electric cylinder. position, simplifying inspection and maintenance.

Benefits of technology

It effectively reduces the probability of clogging, improves the anti-clogging performance of the crystallization kettle, simplifies the inspection and maintenance process, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crystallization kettle with an anti-blocking structure, which relates to the technical field of anti-blocking structures and comprises a support component, the support component comprises a kettle body, a mounting table, an electric cylinder, a mounting plate, a mounting seat, a cleaning pipe and a nozzle, the mounting table is arranged at the bottom of the surface of the kettle body, and the electric cylinder is arranged at the top of the mounting table. A mounting plate is arranged at the telescopic end of the electric cylinder, a mounting seat is arranged on the surface of the mounting plate, a cleaning pipe is arranged in the middle of the mounting seat, and a nozzle is arranged at one end of the cleaning pipe; the crystallization kettle has the beneficial effects that the spray head and the spiral blade can extend into the discharge pipe and the kettle body under the driving of the telescopic end of the electric air cylinder, the spray head is responsible for washing residual crystallization chippings at the bottom, and the crystallization chippings can be quickly discharged under the matching of water flow and the rotating spiral blade, so that the working efficiency is improved, and the production cost is reduced. And after cleaning is completed, the electric air cylinder restores to the original position, internal space is not occupied, and overhaul and maintenance are convenient.
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Description

Technical Field

[0001] The utility model relates to an anti-clogging structure, in particular to a crystallization kettle with the anti-clogging structure, belonging to the technical field of anti-clogging structures. Background Art

[0002] Crystallization kettle is a commonly used equipment in industrial production, mainly used for crystallization and separation of substances. During the crystallization process, the inner wall of the kettle often adheres to the crystallized substances. If it is not cleaned in time, it will gradually become blocked, affecting the crystallization effect. In the prior art, mechanical stirring or air flow stirring is usually used to remove the crystallized substances, but this method has limited effect and still requires manual cleaning, which is inefficient. Therefore, a crystallization kettle with an anti-blocking structure is needed;

[0003] Among them, the "crystallization kettle anti-clogging structure" disclosed in the application number "CN201821130088.9" is also an increasingly mature technology. The key points of its technical solution are that it includes a crystallization kettle body, a motor fixedly connected to the crystallization kettle body, a rotating shaft fixedly connected to the output end of the motor, a stirring head fixedly connected to the rotating shaft, a feed port and a discharge port arranged on the crystallization kettle body, a discharge pipe is connected at the discharge port, and the bottom end of the discharge pipe is connected to an end cover by threaded disassembly, a stirring rod is arranged below the stirring head, the stirring rod extends into the discharge pipe, a stirring blade is fixedly connected to the stirring rod, and the stirring rod and the stirring head are arranged to be detachably connected; this crystallization kettle anti-clogging structure can make the stirring head drive the stirring rod to rotate evenly when rotating by adding a stirring rod, thereby transporting the crystals to the discharge pipe, and the stirring rod is detachably connected to the stirring head, and the stirring head can be disassembled after use for cleaning and maintenance, etc., to ensure the long-term use of the stirring rod;

[0004] However, the above method still has the following defects in actual use: the stirring head needs to be disassembled for cleaning and maintenance, which is time-consuming and labor-intensive, and no flushing structure is provided, thereby increasing the probability of blockage. In addition, the stirring device is located inside the equipment, and the inspection and maintenance work is relatively cumbersome. Utility Model Content

[0005] The purpose of the utility model is to provide a crystallization kettle with an anti-clogging structure to solve the problems proposed in the above-mentioned background technology that no reasonable flushing structure is set, which easily leads to poor flushing effect of the crystal debris remaining at the bottom, the stirring device is located inside the equipment, and the inspection and maintenance work is relatively cumbersome.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a crystallization kettle with an anti-clogging structure, comprising a supporting assembly, the supporting assembly comprising a kettle body, a mounting platform, an electric cylinder, a mounting plate, a mounting seat, a cleaning pipe and a nozzle; a mounting platform is arranged at the bottom of the surface of the kettle body, an electric cylinder is arranged at the top of the mounting platform, a mounting plate is arranged at the telescopic end of the electric cylinder, a mounting seat is arranged on the surface of the mounting plate, a cleaning pipe is arranged in the middle of the mounting seat, and a nozzle is arranged at one end of the cleaning pipe; a cleaning assembly, the cleaning assembly comprising a mounting pipe, a spiral blade, a first gear and a motor seat, the mounting pipe is rotatably connected to the middle of the cleaning pipe, a spiral blade is arranged on one side of the surface of the mounting pipe, a first gear is arranged on one end of the mounting pipe, a side of the surface of the mounting plate is arranged on the motor seat, and a limiting block is fixedly arranged on one side of the middle of the mounting pipe.

[0007] A servo motor is arranged on the surface of the motor seat, a second gear is arranged on the transmission shaft of the servo motor, and the first gear is meshingly connected with the second gear.

[0008] Positioning tubes are arranged on both sides of the mounting plate.

[0009] Positioning rods are arranged on both sides of the surface of the mounting platform, and the inner wall of the positioning tube is slidably connected to the surface of the positioning rods.

[0010] A discharge pipe is arranged in the middle of the mounting platform, and the surface of the spiral blade matches the inner wall of the discharge pipe.

[0011] One end of the cleaning pipe is provided with a solenoid valve, and one end of the solenoid valve is provided with a connecting hose.

[0012] A supporting frame is arranged at the bottom end of the kettle body.

[0013] Compared with the related art, the crystallization kettle with an anti-clogging structure provided by the utility model has the following beneficial effects:

[0014] In order to improve the anti-clogging performance of the crystallization kettle, the nozzle and the spiral blade can be extended into the discharge pipe and the interior of the kettle body under the drive of the telescopic end of the electric cylinder. The nozzle is responsible for flushing the crystal debris remaining at the bottom. With the cooperation of the water flow and the rotating spiral blades, the crystal debris can be quickly discharged, thereby reducing the probability of blockage and improving work efficiency. After cleaning, it is restored to its original position through the electric cylinder, which does not occupy the internal space and is convenient for inspection and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0017] Figure 3 It is a side structural schematic diagram of the utility model;

[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model;

[0019] Figure 5 It is an enlarged structural schematic diagram of the cleaning component of the utility model.

[0020] In the figure: 1. Support assembly; 11. Kettle body; 110. Discharge pipe; 111. Support frame; 12. Mounting table; 121. Positioning pipe; 122. Positioning rod; 13. Electric cylinder; 14. Mounting plate; 15. Mounting seat; 16. Cleaning pipe; 161. Solenoid valve; 162. Connecting hose; 17. Nozzle; 2. Cleaning assembly; 21. Mounting pipe; 22. Spiral blade; 23. First gear; 24. Motor seat; 25. Servo motor; 26. Second gear; 31. Limit block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1

[0022] See also Figure 1-5 The utility model provides a crystallization kettle with an anti-clogging structure, including a support assembly 1, the support assembly 1 includes a kettle body 11, a mounting platform 12, an electric cylinder 13, a mounting plate 14, a mounting seat 15, a cleaning pipe 16 and a nozzle 17, the bottom of the surface of the kettle body 11 is fixedly provided with a mounting platform 12, the top of the mounting platform 12 is fixedly provided with an electric cylinder 13, the telescopic end of the electric cylinder 13 is fixedly provided with a mounting plate 14, the surface of the mounting plate 14 is fixedly provided with a mounting seat 15, the middle part of the mounting seat 15 is fixedly provided with a cleaning pipe 16, one end of the cleaning pipe 16 is fixedly provided with a nozzle 17, and the nozzle 17 is responsible for flushing the crystal debris remaining at the bottom;

[0023] Positioning tubes 121 are fixedly arranged on both sides of the mounting plate 14;

[0024] Positioning rods 122 are fixedly arranged on both sides of the surface of the mounting platform 12, and the inner wall of the positioning tube 121 is slidably connected to the surface of the positioning rods 122;

[0025] A discharge pipe 110 is fixedly disposed in the middle of the mounting platform 12, and the surface of the spiral blade 22 matches the inner wall of the discharge pipe 110;

[0026] A solenoid valve 161 is fixedly provided at one end of the cleaning pipe 16, a connecting hose 162 is fixedly provided at one end of the solenoid valve 161, and one end of the connecting hose 162 is connected to an external water pipe;

[0027] A support frame 111 is fixedly provided at the bottom end of the kettle body 11;

[0028] Specifically, firstly, in order to improve the stability of the moving process of the mounting plate 14, the mounting plate 14 can slide on the surface of the positioning rod 122 through the cooperation of the positioning tube 121, and driven by the telescopic end of the electric cylinder 13, the nozzle 17 and the spiral blade 22 can be extended into the discharge pipe 110 and the interior of the kettle body 11, and the nozzle 17 is responsible for flushing the crystalline debris remaining at the bottom. Example 2

[0029] The cleaning assembly 2 includes a mounting tube 21, a spiral blade 22, a first gear 23 and a motor base 24. The mounting tube 21 is rotatably connected to the middle of the cleaning tube 16. The spiral blade 22 is fixedly provided on one side of the surface of the mounting tube 21. The first gear 23 is fixedly provided on one end of the mounting tube 21. The motor base 24 is fixedly provided with one side of the surface of the mounting plate 14. A limiting block 31 is fixedly provided on one side of the middle of the mounting tube 21 to maintain its rotation stability.

[0030] A servo motor 25 is fixedly disposed on the surface of the motor seat 24, a second gear 26 is fixedly disposed on the transmission shaft of the servo motor 25, and the first gear 23 is meshedly connected with the second gear 26;

[0031] Specifically, a rotatable mounting tube 21 is firstly provided on the surface of the cleaning tube 16, and a first gear 23 is provided at one end of the mounting tube 21. The first gear 23 is meshingly connected with the second gear 26, so that the first gear 23 and the mounting tube 21 can be driven to rotate by starting the servo motor 25.

[0032] When in use, first move the kettle body 11 to a suitable position through the support frame 111. In order to improve the anti-blocking performance of the crystallization kettle and facilitate daily inspection and maintenance, a movable mounting plate 14 is provided on the surface of the mounting platform 12 through a positioning rod 122. A nozzle 17 for flushing crystallization debris is provided in the middle of the mounting plate 14 through a cleaning pipe 16. When in use, one end of the connecting hose 162 is connected to an external water pipe, and an electromagnetic valve 161 is used to control the opening and closing. The cleaning liquid is transported to the nozzle 17 through the cleaning pipe 16 for flushing. At the same time, a rotatable mounting pipe 21 is provided on the surface of the cleaning pipe 16, and a first gear 23 is provided at one end of the mounting pipe 21. The first gear 23 and the first gear 23 are connected to the first gear 23. The two gears 26 are meshed and connected, so that by starting the servo motor 25, the first gear 23 and the mounting tube 21 can be driven to rotate. The mounting tube 21 is connected to the spiral blade 22. When the mounting tube 21 rotates, the spiral blade 22 can be driven to rotate synchronously. Driven by the telescopic end of the electric cylinder 13, the nozzle 17 and the spiral blade 22 can be extended into the discharge pipe 110 and the interior of the kettle body 11. The nozzle 17 is responsible for flushing the crystalline debris remaining at the bottom. With the cooperation of the water flow and the rotating spiral blade 22, the crystalline debris can be quickly discharged, thereby improving work efficiency. After cleaning, it is restored to its original position through the electric cylinder 13, which does not occupy the internal space and is convenient for inspection and maintenance.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A crystallization kettle with an anti-clogging structure, characterized in that: include A support assembly (1), the support assembly (1) comprising a kettle body (11), a mounting platform (12), an electric cylinder (13), a mounting plate (14), a mounting seat (15), a cleaning pipe (16) and a nozzle (17), wherein the mounting platform (12) is arranged at the bottom of the surface of the kettle body (11), the electric cylinder (13) is arranged at the top of the mounting platform (12), the mounting plate (14) is arranged at the telescopic end of the electric cylinder (13), the mounting seat (15) is arranged on the surface of the mounting plate (14), the cleaning pipe (16) is arranged in the middle of the mounting seat (15), and the nozzle (17) is arranged at one end of the cleaning pipe (16); A cleaning assembly (2), the cleaning assembly (2) comprising a mounting tube (21), a spiral blade (22), a first gear (23) and a motor seat (24), the mounting tube (21) being rotatably connected to the middle of a cleaning tube (16), the spiral blade (22) being provided on one side of the surface of the mounting tube (21), the first gear (23) being provided on one end of the mounting tube (21), the motor seat (24) being provided with one side of the surface of a mounting plate (14), and a limit block (31) being fixedly provided on one side of the middle of the mounting tube (21).

2. The crystallization kettle with an anti-clogging structure according to claim 1, characterized in that: A servo motor (25) is disposed on the surface of the motor seat (24); a transmission shaft of the servo motor (25) is disposed with a second gear (26); and the first gear (23) is meshingly connected with the second gear (26).

3. The crystallization kettle with an anti-clogging structure according to claim 1, characterized in that: Positioning tubes (121) are provided on both sides of the mounting plate (14).

4. The crystallization kettle with an anti-clogging structure according to claim 3, characterized in that: Positioning rods (122) are provided on both sides of the surface of the mounting platform (12), and the inner wall of the positioning tube (121) is slidably connected to the surface of the positioning rods (122).

5. The crystallization kettle with an anti-clogging structure according to claim 1, characterized in that: A discharge pipe (110) is provided in the middle of the mounting platform (12), and the surface of the spiral blade (22) matches the inner wall of the discharge pipe (110).

6. The crystallization kettle with an anti-clogging structure according to claim 1, characterized in that: One end of the cleaning pipe (16) is provided with a solenoid valve (161), and one end of the solenoid valve (161) is provided with a connecting hose (162).

7. The crystallization kettle with an anti-clogging structure according to claim 1, characterized in that: A support frame (111) is provided at the bottom end of the kettle body (11).

Citation Information

Patent Citations

  • Structure is prevented blockking up by crystallization kettle

    CN208741974U