Conditioner with bulk grain control device

Abstract

The utility model discloses a conditioner with a bulk grain control device, which comprises a conditioning cylinder, a rectifying device, a centralizing ring, a heightening component, a retaining ring and an atomizing nozzle, the conditioning cylinder is provided with a first operating door, the umbrella-shaped rectifying device is arranged in the conditioning cylinder, and the rectifying device is used for guiding materials to dispersedly move towards the periphery along the outer wall of the conditioning cylinder. The middle gathering ring covers the periphery of the rectifying device in a clearance mode, the height adjusting assembly is connected to the hardening and tempering cylinder, the middle gathering ring is connected to the height adjusting assembly, the material blocking ring is located below the middle gathering ring and connected into the hardening and tempering cylinder, the rectifying device is sleeved with the material blocking ring in a clearance mode, and the atomizing nozzle is connected into the hardening and tempering cylinder. Materials are prevented from being in butt joint through the height-adjustable middle gathering ring, the materials can flow uniformly in a dispersed mode, the materials can enter an atomization area more easily through the material blocking ring, the material conditioning effect is improved, the first operation door is arranged, an operator can conveniently clean cakes generated in the material flowing process, and the mobility and the yield of the materials are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of grain processing machinery, in particular to a conditioner with a bulk grain control device. Background Art

[0002] In order to make the brown rice evenly hydrated, the existing brown rice conditioners in China all use corresponding bulk grain devices, most of which are realized by using conical surfaces. The existing materials flow onto the conical surface through the feeding device, and the conical surface guides the brown rice to be evenly dispersed around, and then the flowing brown rice is humidified by the water spraying device. The existing structure of the brown rice conditioner has the following problems:

[0003] (1) Due to the different flow patterns and feeding angles of the materials, there will be material deviation. Even if a centralized pipe is installed, when the processing volume is large, there will be material blockage and overflow. When the processing volume is small, there will be uneven distribution of materials, which will seriously affect the equipment output and process effect.

[0004] (2) During the water-adding and conditioning process, bran powder and dust sometimes exist in the material. After mixing with water, it is easy to form lumps. Over time, more and more lumps will accumulate, seriously affecting the flow of the material and thus affecting the output.

[0005] (3) The water spraying device of the existing brown rice device all adopts a single nozzle, and the atomization effect is not good. The conditioning of the material is often just the surface, and the material inside cannot be fully immersed, and the purpose of the complete conditioning of the material cannot be achieved. Utility Model Content

[0006] The embodiment of the present application provides a conditioner with a bulk grain control device to solve at least one problem existing in the existing brown rice conditioner.

[0007] The embodiment of the present application provides a conditioner with a bulk grain control device, comprising:

[0008] A quenching and tempering cylinder, provided with a first operating door communicating with the inner side of the quenching and tempering cylinder;

[0009] The rectifying device is a conical structure with a small end at the top and a large end at the bottom. The rectifying device is arranged in the quenching and tempering cylinder and is used to guide the material to disperse and move along the outer wall of the quenching and tempering cylinder toward the surroundings;

[0010] A centering ring and a gap cover are arranged around the rectifying device;

[0011] A height adjustment component is connected to the quenching and tempering cylinder, the centering ring is connected to the height adjustment component, and the height adjustment component is used to adjust the height of the centering ring;

[0012] A material retaining ring is located below the centering ring and connected to the tempering cylinder, and the material retaining ring is sleeved on the outside of the rectifying device;

[0013] An atomizing nozzle is connected to the conditioning cylinder, and is used to condition the material diverted by the rectifying device by adding water.

[0014] The beneficial effects of the above embodiments are:

[0015] (1) The centering ring ensures that the material can be evenly sprinkled on the umbrella cover, and the position of the centering ring can be adjusted up and down. The distance between the centering ring and the umbrella cover can control the flow of the material, thereby improving the uniformity of the material flow;

[0016] (2) The material retaining ring makes it easier for the material to enter the atomization area, thereby improving the material conditioning effect;

[0017] (3) A first operating door is provided to facilitate operators to clean up the lumps generated during the material flow process to ensure the fluidity and output of the material. The operator can also check the bulk and flow of the material through this first operating door, and perform cleaning operations or adjust the position of the centering ring in a timely manner to ensure the best conditioning effect of the material.

[0018] Based on the above embodiments, the embodiments of the present application may also be improved as follows:

[0019] In one embodiment of the present application: the rectifying device is connected to the height adjustment component. The beneficial effect of this step is that it is convenient to set the rectifying device at a suitable height.

[0020] In one embodiment of the present application: the height adjustment component includes:

[0021] A connecting rod is inserted into the quenching and tempering cylinder in a vertically sliding manner, and the rectifying device is connected to the connecting rod;

[0022] a first connecting member, connecting the connecting rod to the connecting rod in an adjustable height;

[0023] A fixed sleeve, slidably sleeved on the outside of the connecting rod, and the centering ring is connected to the fixed sleeve;

[0024] The second connecting member positions the fixing sleeve on the connecting rod in an adjustable height.

[0025] The beneficial effect of this step is as follows: the height of the rectifier is adjusted by the first connecting piece, and the height of the centering ring is adjusted by the second connecting piece.

[0026] In one embodiment of the present application: the atomizing nozzle is connected to the middle of the rectifying device. The beneficial effect of this step is to facilitate the diffusion of the atomized water vapor to the surroundings, and humidify the surrounding materials more evenly.

[0027] In one embodiment of the present application: the conditioner further comprises: an incoming material sensor connected to a feed box at the upper end of the conditioning cylinder, the incoming material sensor being used to send a working signal of the atomizing nozzle after detecting the material. The beneficial effect of this step: improving the automation degree of the equipment.

[0028] In one embodiment of the present application: the conditioner further comprises: a glass rotor flowmeter, which is arranged in a water pipeline connected to the atomizing nozzle. The beneficial effect of this step: it is convenient to control the water output of the atomizing nozzle.

[0029] In one embodiment of the present application: the conditioner further comprises: a gas circuit unit connected to the atomizing nozzle, the gas circuit unit being used to supply high-pressure gas to the atomizing nozzle. Beneficial effect of this step: the atomizing effect of the atomizing nozzle is improved by the high-pressure gas, thereby improving the effect of material conditioning.

[0030] In one embodiment of the present application: the gas circuit unit comprises: a pressure regulating valve connected to a gas circuit pipeline, and the gas circuit pipeline is connected to the atomizing nozzle. The beneficial effect of this step: it is convenient to adjust the gas pressure, thereby improving the atomizing humidification effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0032] Figure 1 It is a structural schematic diagram of a conditioner with a bulk grain control device;

[0033] Figure 2 This is a schematic diagram of the inner structure of the quenching and tempering cylinder;

[0034] Figure 3 This is a schematic diagram of the water vapor electric control box structure.

[0035] Among them, 1 tempering cylinder, 101 first operating door, 2 rectifier, 3 centering ring, 4 height adjustment assembly, 401 connecting rod, 402 first connecting piece, 403 fixing sleeve, 404 second connecting piece, 5 material retaining ring, 6 atomizing nozzle, 7 feed box, 701 second operating door, 8 incoming material sensor, 9 glass rotor flowmeter, 10 water vapor electric control box, 11 pressure regulating valve. DETAILED DESCRIPTION

[0036] In this application, unless otherwise clearly specified and limited, the terms in this application should be understood in a broad sense, such as connection can be fixed connection, detachable connection or integration, direct connection, or indirect connection through an intermediate medium; if it involves the electrical field, it can also be electrical connection or communication signal connection, etc. For ordinary technicians in this field, the specific meanings of different terms in this utility model can be understood according to specific circumstances, and the scope of the specific meaning should be limited to realizing the functions of this application.

[0037] Embodiment 1

[0038] like Figure 1 , 2 As shown, a conditioner with a bulk grain control device comprises: a conditioning cylinder 1, a rectifying device 2, a centering ring 3, a height adjustment component 4, a material retaining ring 5, and an atomizing nozzle 6. The conditioning cylinder 1 is provided with a first operating door 101 connected to the inner side of the conditioning cylinder 1. The rectifying device 2 is a conical structure with a small end at the top and a large end at the bottom. The rectifying device 2 is arranged in the conditioning cylinder 1. The rectifying device 2 is used to guide the material to disperse and move along the outer wall of the conditioning cylinder 1 toward the surroundings. The centering ring 3 is gap-covered around the conditioning cylinder 2. The height adjustment component 4 is connected to the conditioning cylinder 1. The centering ring 3 is connected to the height adjustment component 4. The height adjustment component 4 is used to adjust the height of the centering ring 3. The material retaining ring 5 is located below the centering ring 3 and connected to the conditioning cylinder 1. The material retaining ring 5 is gap-sleeved on the outside of the rectifying device 2. The atomizing nozzle 6 is connected to the conditioning cylinder 1. The atomizing nozzle 6 is used to add water to the material diverted by the rectifying device 2 for conditioning.

[0039] Specifically, Figure 1 As shown, the upper end of the tempering cylinder 1 is provided with a feed box 7, which is connected to the tempering cylinder 1 through a conical feed section, and the small end of the feed section is connected to the upper end of the tempering cylinder 1. A second operating door 701 is arranged on the side of the feed box 7, and one end of the second operating door 701 is hinged to the feed box 7, and the other end is connected to the feed box 7 by a buckle to control the opening and closing. Through the second operating door 701, the inside of the feed box 7 can be observed, cleaned or maintained.

[0040] Specifically, Figure 1 As shown, the first operating door 101 is connected to the tempering cylinder 1 through the same structure as the second feeding door.

[0041] Specifically, Figure 2 As shown, the rectifying device 2 is connected to the height adjustment component 4, so as to adjust the rectifying device 2 to a suitable height, thereby ensuring the stability of the material flow.

[0042] Specifically, Figure 2As shown, the height adjustment component 4 includes: a connecting rod 401, a first connecting member 402, a fixing sleeve 403, and a second connecting member 404. The connecting rod 401 is inserted into the tempering cylinder 1 along the vertical sliding direction, the rectifying device 2 is connected to the connecting rod 401, the first connecting member 402 connects the connecting rod 401 to the connecting rod 401 in a height-adjustable manner, the fixing sleeve 403 is slidably mounted on the outside of the connecting rod 401, the centering ring 3 is connected to the fixing sleeve 403, and the second connecting member 404 positions the fixing sleeve 403 to the connecting rod 401 in a height-adjustable manner.

[0043] Specifically, Figure 2 As shown, there are four connecting rods 401 and they are evenly distributed on the same circumference with the axis of the rectifier 2 as the center line. The lower end of the connecting rod 401 is inserted into the through hole opened in the rectifier 2 and welded to the rectifier 2; the first connecting member 402 is a nut, and the upper end of the connecting rod 401 is a threaded section. The threaded section is threadedly connected to two nuts respectively located on both sides of the end plate of the tempering cylinder 1, and the end plate is clamped by the nut to position the connecting rod 401; the second connecting frame is a bolt, and the bolt is threadedly connected to the threaded through hole opened on the side of the fixing sleeve 403. The fixing sleeve 403 is positioned by pressing the outer wall of the connecting rod 401 with the bolt, so that the height of the rectifier 2 can be adjusted for positioning.

[0044] Specifically, Figure 2 As shown, the rectifying device 2 is an umbrella-shaped structure, and the atomizing nozzle 6 is connected to the middle position of the rectifying device 2 through a bracket, so that the sprayed mist can be evenly diffused toward the surroundings of the rectifying device 2.

[0045] Specifically, Figure 2 As shown, the retaining ring 5 is connected to the tempering cylinder 1 through a bracket. The retaining ring 5 is arranged around the outer periphery of the lower end of the rectifier 2. An atomization zone is formed inside the retaining ring 5. The retaining ring 5 is used to guide the material to move toward the atomization zone, thereby improving the tempering effect of the material.

[0046] When the conditioner with bulk grain control device is working, the material falls into the upper surface of the rectifying device 2 through the feed box 7, and the conical rectifying device 2 makes the material roll evenly in all directions. The centering ring 3 is installed on the rectifying device 2 to ensure that the material can be evenly sprinkled on the rectifying device 2, and the position of the centering ring 3 can also be adjusted up and down. The distance between the centering ring 3 and the rectifying device 2 can control the flow rate of the material. When the flow rate is small, the distance can be reduced so that the material can cover the entire rectifying device 2 with uniform thickness; when the flow rate is large, the distance can be increased to prevent the material from overflowing, so that the material can all fall evenly on the umbrella cover, and the atomization zone is formed by the retaining ring 5, so that the material can be better tempered by adding water when passing through the atomization zone; the bulk and flow conditions of the material can also be checked through the first operating door 101, and cleaning operations or the position of the centering ring 3 can be adjusted in time to ensure that the material has the best tempering effect.

[0047] Embodiment 2

[0048] Based on the first embodiment, Figure 1 As shown, the conditioner further includes: an incoming material sensor 8, which is connected to the feed box 7 at the upper end of the conditioning cylinder 1, and is used to send a working signal of the atomizing nozzle 6 after detecting the material.

[0049] Specifically, the incoming material sensor 8 is a capacitive sensor, which is connected to the controller in the water vapor electric control box 10. The controller can be a PLC or a single-chip microcomputer. The controller controls the opening and closing of the solenoid valve to control the on-off of the pipeline, thereby controlling the working state of the atomizing nozzle 6.

[0050] Specifically, Figure 3 As shown, the conditioner also includes: a glass rotor flowmeter 9, which is installed in a water vapor electric control box 10. The glass rotor flowmeter 9 is set in a water pipeline connected to the atomizing nozzle 6, and the water volume is controlled by the glass rotor flow rate.

[0051] Specifically, the conditioner further includes: a gas circuit unit, which is connected to the atomizing nozzle 6 and is used to supply high-pressure gas to the atomizing nozzle 6, thereby improving the atomization effect through the high-pressure gas, thereby improving the material conditioning effect.

[0052] Specifically, Figure 3 As shown, the gas circuit unit includes: a pressure regulating valve 11, which is connected to the gas circuit pipeline. One end of the gas circuit pipeline is connected to the high-pressure gas source, a ball valve for controlling the on-off of the pipeline is arranged in the middle, and the other end is connected to the atomizing nozzle 6. The gas pressure can be adjusted by the pressure regulating valve 11.

[0053] The above are only embodiments of the utility model. The common sense such as the known specific structures and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field are aware of all the common technical knowledge in the technical field to which the utility model belongs before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement the scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for the ordinary technicians in the relevant field to implement this application. It should be pointed out that for the technicians in this field, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent.

Claims

1. A conditioner with a bulk grain control device, characterized in that: include: A quenching and tempering cylinder, provided with a first operating door communicating with the inner side of the quenching and tempering cylinder; The rectifying device is a conical structure with a small end at the top and a large end at the bottom. The rectifying device is arranged in the quenching and tempering cylinder and is used to guide the material to disperse and move along the outer wall of the quenching and tempering cylinder toward the surroundings; A centering ring and a gap cover are arranged around the rectifying device; A height adjustment component is connected to the quenching and tempering cylinder, the centering ring is connected to the height adjustment component, and the height adjustment component is used to adjust the height of the centering ring; A material retaining ring is located below the centering ring and connected to the tempering cylinder, and the material retaining ring is sleeved on the outside of the rectifying device; An atomizing nozzle is connected to the conditioning cylinder, and is used to condition the material diverted by the rectifying device by adding water.

2. The conditioner according to claim 1, characterized in that: The rectifying device is connected to the height adjusting component.

3. The conditioner according to claim 2, characterized in that: The height adjustment component comprises: A connecting rod is inserted into the quenching and tempering cylinder in a vertically sliding manner, and the rectifying device is connected to the connecting rod; a first connecting member, connecting the connecting rod to the connecting rod in an adjustable height; A fixed sleeve, slidably sleeved on the outside of the connecting rod, and the centering ring is connected to the fixed sleeve; The second connecting member positions the fixing sleeve on the connecting rod in an adjustable height.

4. The conditioner according to claim 1, characterized in that: The atomizing nozzle is connected to the middle part of the rectifying device.

5. The conditioner according to claim 1, characterized in that: The conditioner also includes: The incoming material sensor is connected to the feed box at the upper end of the quenching and tempering cylinder, and the incoming material sensor is used to send a working signal of the atomizing nozzle after detecting the material.

6. The conditioner according to claim 1, characterized in that: The conditioner further comprises: a glass rotor flowmeter, which is arranged in a water pipeline connected to the atomizing nozzle.

7. The conditioner according to claim 1, characterized in that: The conditioner also includes: The gas circuit unit is connected to the atomizing nozzle, and the gas circuit unit is used to supply high-pressure gas to the atomizing nozzle.

8. The conditioner according to claim 7, characterized in that: The gas circuit unit comprises: a pressure regulating valve connected to a gas circuit pipeline, and the gas circuit pipeline is connected to the atomizing nozzle.

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