Double-station welding table based on front door welding

By designing a dual-station welding station based on front door welding, which combines the bottom plate, lifting gantry frame, rotating bar, manipulator and welding gun, the existing welding technology solves the problems of low efficiency and insufficient accuracy when welding at high or low positions. Efficient and precise welding results are achieved.

CN222370707UActive Publication Date: 2025-01-21CANGZHOU LIDE MECHANICAL & ELECTRONIC CO LTD
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Patent Information

Application Number
CN202421158766.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-21
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

Existing welding techniques are inefficient and inaccurate when welding the front doors of chassis cabinets, especially when welding at high or low positions.

Method used

Design a dual-station welding station based on front door welding, using a combination of base plate and lifting gantry frame, combined with a rotating bar, manipulator and welding gun, to achieve dual-station welding and adjustable welding positions.

Benefits of technology

The welding efficiency and accuracy are improved, and the flexible welding structure can quickly and accurately reach welding points of different heights.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222370707U_ABST
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Abstract

The utility model relates to the technical field of welding machines, in particular to a double-station welding table based on front door welding, which comprises a bottom plate, a gantry frame capable of ascending and descending is arranged at the top of the bottom plate, a double-station welding structure is arranged on the gantry frame, and the double-station welding structure comprises two welding mechanisms respectively arranged on two sides of the bottom of the gantry frame. The welding mechanism comprises a rotating strip, a manipulator and a welding gun, one end of the rotating strip is rotationally connected with the bottom of the gantry frame, the manipulator is fixedly mounted at the other end of the rotating strip, the welding gun is mounted at the output end of the manipulator, and a driving part for driving the manipulator to rotate is arranged at the bottom of the gantry frame. According to the double-station welding structure, double-station welding is achieved, the welding position can be adjusted, the welding efficiency is improved, and the welding accuracy is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding machines, in particular to a double-station welding table based on front door welding. Background Art

[0002] Chassis cabinet refers to a cabinet processed by sheet metal processing equipment (laser cutting machine, foaming machine, CNC punching machine, bending machine, etc.), which includes a front door that opens on the front side. After the front door is installed, some parts need to be welded on the front door. When welding, welding is usually performed one point at a time. This welding method is inefficient, and it is more difficult to weld at a higher or lower position, which easily leads to the need to improve the accuracy of the higher or lower position. For this reason, a welding structure that is convenient for double-station welding and has adjustable welding position is designed, which improves welding efficiency and improves welding accuracy. A double-station welding table based on front door welding is used. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the utility model provides a double-station welding table based on front door welding, which has a double-station welding structure with adjustable welding positions, thereby improving welding efficiency and welding accuracy.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a double-station welding table based on front door welding, comprising a base plate, a gantry frame that can be lifted and lowered is arranged on the top of the base plate, a double-station welding structure is arranged on the gantry frame, the double-station welding structure comprises two welding mechanisms respectively arranged on both sides of the bottom of the gantry frame, the welding mechanism comprises a rotating bar, a manipulator and a welding gun, one end of the rotating bar is rotatably connected to the bottom of the gantry frame, the manipulator is fixedly installed at the other end of the rotating bar, the welding gun is installed at the output end of the manipulator, and a driving member for driving the manipulator to rotate is arranged at the bottom of the gantry frame.

[0007] Preferably, it further comprises a supporting guide rail located below the gantry frame, wherein the supporting guide rail comprises a sliding frame fixedly mounted on the bottom plate, and a plurality of guide rollers are rotatably connected to the sliding frame at intervals.

[0008] Preferably, the driving member includes a rotating motor, mounting seats are fixedly installed on both sides of the bottom of the gantry frame, the rotating bar is rotatably connected to the mounting seat through a rotating shaft, the rotating motor is fixedly installed on the mounting seat and the output shaft of the rotating motor is fixedly connected to one end of the rotating shaft.

[0009] Preferably, it also includes a lifting mechanism for driving the gantry frame to lift and lower, the lifting mechanism includes a vertical slide rail with a bottom fixedly installed on the bottom plate, a lifting slider is provided on the vertical slide rail for guiding sliding, the lifting slider is fixedly connected to the bottom of the gantry frame, and a feed drive assembly for driving the lifting slider to lift and lower is provided on the vertical slide rail.

[0010] Preferably, the feed drive assembly includes a screw rotatably connected to the vertical slide rail, the lifting slider is threadedly connected to the screw, a lifting motor is fixedly mounted on the base plate, and the output shaft of the lifting motor is connected to the bottom end of the screw via a transmission member.

[0011] Preferably, the transmission member includes two bevel gears, the two bevel gears are fixedly mounted on the output shaft of the lifting motor and the bottom end of the screw respectively, and the two bevel gears are meshed with each other.

[0012] Preferably, both ends of the screw rod are rotatably connected to a rotating seat fixedly connected to the vertical slide rail.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides a double-station welding table based on front door welding, which has the following beneficial effects:

[0015] The double-station welding platform based on front door welding can conveniently place the chassis cabinet equipped with the front door horizontally on the bottom plate through the cooperation of the bottom plate and the gantry frame, and make the front door be located on one side of the gantry frame. Then, according to the height of the welding point, the gantry frame is raised and lowered to move the double-station welding structure to the corresponding welding height. The driving member drives the rotating bar to rotate, so that the welding point is welded by the welding gun driven by the manipulator. Through the cooperation of the rotating bar and the manipulator, it is convenient to drive the welding gun to reach the welding point flexibly and quickly, and the welding accuracy is high. The double-station welding platform based on front door welding has a double-station welding structure with double-station welding and adjustable welding position, which improves welding efficiency and improves welding accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 For this utility model Figure 1 A schematic diagram of the local enlarged structure at point A in the middle;

[0018] Figure 3 It is a structural schematic diagram of another viewing angle of the utility model as a whole;

[0019] Figure 4 For this utility model Figure 3 A schematic diagram of the local enlarged structure at B in the middle;

[0020] Figure 5 It is a structural schematic diagram of the support guide rail of the utility model.

[0021] Markings in the attached drawings: 1. Base plate; 2. Gantry frame; 3. Vertical slide rail; 4. Mounting seat; 5. Rotating bar; 6. Manipulator; 7. Welding gun; 8. Rotating motor; 9. Screw; 10. Lifting slider; 11. Lifting motor; 12. Bevel gear; 13. Rotating seat; 14. Slide frame; 15. Guide roller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example:

[0024] See also Figure 1-5 A double-station welding table based on front door welding includes a base plate 1, a gantry frame 2 that can be lifted and lowered is arranged on the top of the base plate 1, a double-station welding structure is arranged on the gantry frame 2, and the double-station welding structure includes two welding mechanisms arranged on both sides of the bottom of the gantry frame 2, the welding mechanism includes a rotating bar 5, a manipulator 6 and a welding gun 7, one end of the rotating bar 5 is rotatably connected to the bottom of the gantry frame 2, the manipulator 6 is fixedly installed at the other end of the rotating bar 5, the welding gun 7 is installed at the output end of the manipulator 6, and a driving member for driving the manipulator 6 to rotate is arranged at the bottom of the gantry frame 2.

[0025] Specifically, it also includes a supporting guide rail located below the gantry frame 2, and the supporting guide rail includes a sliding frame 14 fixedly installed on the base plate 1, and a plurality of guide rollers 15 are rotatably connected to the sliding frame 14 at intervals. Through the cooperation of the sliding frame 14 and the plurality of guide rollers 15, it is convenient to support the chassis cabinet and facilitate it to smoothly pass through the bottom of the gantry frame 2, so as to facilitate it to quickly reach one side of the gantry frame 2, further improving the welding effect.

[0026] Specifically, the driving part includes a rotating motor 8, and mounting seats 4 are fixedly installed on both sides of the bottom of the gantry frame 2. The rotating bar 5 is rotatably connected to the mounting seat 4 through a rotating shaft. The rotating motor 8 is fixedly installed on the mounting seat 4 and the output shaft of the rotating motor 8 is fixedly connected to one end of the rotating shaft. The rotating motor 8 is started to make the output shaft of the rotating motor 8 rotate clockwise or counterclockwise, which is convenient for driving the rotating bar 5 to rotate clockwise or counterclockwise, thereby driving the manipulator 6 to rotate inward or outward, so as to make the welding gun 7 more flexible to meet the welding needs at different positions.

[0027] Specifically, it also includes a lifting mechanism for driving the gantry frame 2 to lift and lower, the lifting mechanism includes a vertical slide rail 3 fixedly installed on the bottom plate 1, a lifting slider 10 is slidingly matched with the guide on the vertical slide rail 3, the lifting slider 10 is fixedly connected to the bottom of the gantry frame 2, and a feed drive component for driving the lifting slider 10 to lift and lower is provided on the vertical slide rail 3. The feed drive component is used to facilitate driving the lifting slider 10 to move up or down on the vertical slide rail 3, thereby driving the gantry frame 2 to lift and lower, thereby adjusting the height of the double-station welding structure.

[0028] Specifically, the feed drive assembly includes a screw 9 rotatably connected to the vertical slide rail 3, a lifting slider 10 is threadedly connected to the screw 9, a lifting motor 11 is fixedly installed on the base plate 1, and the output shaft of the lifting motor 11 is connected to the bottom end of the screw 9 through a transmission member. When the lifting motor 11 is started, the output shaft of the lifting motor 11 rotates clockwise or counterclockwise, and the screw 9 is driven to rotate clockwise or counterclockwise through the transmission of the transmission member, thereby driving the lifting slider 10 to move up or down.

[0029] Specifically, the transmission member includes two bevel gears 12, which are respectively fixedly mounted on the output shaft of the lifting motor 11 and the bottom end of the screw 9, and the two bevel gears 12 are meshed with each other. Through the meshing of the two bevel gears 12, when the output shaft of the lifting motor 11 rotates, the screw 9 is conveniently driven to rotate.

[0030] Specifically, both ends of the screw rod 9 are rotatably connected to a rotating seat 13 fixedly connected to the vertical slide rail 3. Through the cooperation of the two rotating seats 13, the screw rod 9 is easily supported, thereby increasing the stability of the structure.

[0031] When in use, the chassis cabinet with the front door is placed horizontally on the base plate 1, and the front door is located on one side of the gantry frame 2. Then, according to the height of the welding point, the gantry frame 2 is raised and lowered, and the double-station welding structure is moved to the corresponding welding height. The rotating bar 5 is driven to rotate by the driving part, so that the welding gun 7 is driven by the manipulator 6 to weld the welding point. Then, after the position of the gantry frame 2 is adjusted, welding can be performed on other areas until all welding is completed.

[0032] It should be noted that the phrases "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include certain features, structures or characteristics, but not every embodiment may include the certain features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing certain features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments, whether explicitly or not explicitly described.

[0033] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).

[0034] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.

[0035] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A double-station welding table based on front door welding, characterized in that: The invention comprises a bottom plate (1), a gantry frame (2) which can be raised and lowered is arranged on the top of the bottom plate (1), a double-station welding structure is arranged on the gantry frame (2), the double-station welding structure comprises two welding mechanisms which are arranged on both sides of the bottom of the gantry frame (2), the welding mechanism comprises a rotating bar (5), a manipulator (6) and a welding gun (7), one end of the rotating bar (5) is rotatably connected to the bottom of the gantry frame (2), the manipulator (6) is fixedly mounted on the other end of the rotating bar (5), the welding gun (7) is mounted on the output end of the manipulator (6), and a driving member for driving the manipulator (6) to rotate is arranged at the bottom of the gantry frame (2).

2. The double-station welding table based on front door welding according to claim 1 is characterized in that: It also comprises a support rail located below the gantry frame (2), the support rail comprising a slide frame (14) fixedly mounted on the bottom plate (1), and a plurality of guide rollers (15) are rotatably connected to the slide frame (14) at intervals.

3. The double-station welding table based on front door welding according to claim 2 is characterized in that: The driving member comprises a rotating motor (8), mounting seats (4) are fixedly mounted on both sides of the bottom of the gantry frame (2), the rotating bar (5) is rotationally connected to the mounting seat (4) via a rotating shaft, the rotating motor (8) is fixedly mounted on the mounting seat (4), and the output shaft of the rotating motor (8) is fixedly connected to one end of the rotating shaft.

4. The double-station welding table based on front door welding according to claim 3 is characterized in that: It also includes a lifting mechanism for driving the gantry frame (2) to move up and down, the lifting mechanism including a vertical slide rail (3) whose bottom is fixedly mounted on the bottom plate (1), a lifting slider (10) being provided on the vertical slide rail (3) for guiding and sliding cooperation, the lifting slider (10) being fixedly connected to the bottom of the gantry frame (2), and a feed drive assembly for driving the lifting slider (10) to move up and down is provided on the vertical slide rail (3).

5. The double-station welding table based on front door welding according to claim 4 is characterized in that: The feed drive assembly comprises a screw (9) rotatably connected to the vertical slide rail (3), the lifting slider (10) is threadedly connected to the screw (9), a lifting motor (11) is fixedly mounted on the base plate (1), and the output shaft of the lifting motor (11) is transmission-connected to the bottom end of the screw (9) via a transmission member.

6. The double-station welding table based on front door welding according to claim 5 is characterized in that: The transmission member comprises two bevel gears (12), the two bevel gears (12) are respectively fixedly mounted on the output shaft of the lifting motor (11) and the bottom end of the screw rod (9), and the two bevel gears (12) are meshed with each other.

7. The double-station welding table based on front door welding according to claim 6 is characterized in that: Both ends of the screw rod (9) are rotatably connected to a rotating seat (13) fixedly connected to the vertical slide rail (3).