Machine base machining tool

By designing a machine base processing tooling that includes a self-centering mechanism and a locking mechanism, the problem of position deviation of the bolt holes on the machine base flange surface in the existing technology is solved, and precise positioning and efficient processing of the machine base are achieved.

CN222370921UActive Publication Date: 2025-01-21JIANGSU YUANFANG POWER TECH CO LTD
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Patent Information

Application Number
CN202420205023.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2025-01-21
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

The prior art can easily cause the position of the bolt holes on the flange surface of the machine base to deviate from the outer circular position of the machine base casting, resulting in an excessive tolerance of shape and position, and increase subsequent processing costs.

Method used

Design a machine base processing tooling, including a base plate, a contour block, a self-centering mechanism and a locking mechanism. The self-centering mechanism ensures that the left and right center lines of the machine base are consistent with the tooling reference line through the V-shaped seat and vertical floating mechanism, and the locking mechanism ensures accurate positioning of the machine base on the tooling.

Benefits of technology

The center of the machine base is adjusted through the two left and right V-shaped seats to ensure accurate positioning of the machine base on the tooling, avoid bolt hole position deviation, and improve the accuracy and efficiency of subsequent processing.

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Abstract

The utility model relates to a machine base machining tool which comprises a bottom plate. The lower end of each equal-height block is fixedly connected with the base, and the upper end of each equal-height block is suitable for abutting against the datum plane of the machine base, so that the machine base is horizontal; a locking mechanism is arranged at the upper end of the equal-height block, and the locking mechanism is suitable for vertically locking the machine base on the equal-height block; the left self-centering mechanism and the right self-centering mechanism are arranged on the bottom plate in a left-right mode, and the two self-centering mechanisms are matched with the machine base and suitable for enabling the center line of the machine base in the left-right direction to be consistent with the datum line of the tool in the left-right direction. The center of the machine base can be adjusted through the left V-shaped base and the right V-shaped base, so that the machine base is accurately positioned on the tool, it is ensured that all bolt holes in a subsequent flange can be accurately machined, and errors caused by installation of the machine base are avoided.
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Description

Technical Field

[0001] The utility model relates to the field of fixture tools, in particular to a machine base processing tool. Background Art

[0002] like Figure 1 The machine base shown in the figure has a bottom plane and a flange surface on the machine base 1. The bottom plane and the flange surface are vertical structures. The bottom plane is the reference plane 11 for machining the bolt holes 12 on the subsequent flange surface, and has very high geometric tolerance requirements. In the past, the fixture for processing the bolt holes 12 on the flange surface of the machine base 1 was mainly a base plate + multiple equal-height blocks. The base to be processed was placed on the equal-height blocks, the bottom plane matched the equal-height blocks, and then locked vertically; the previous fixture form could only control the height of the machine base 1 to be in a horizontal state, but could not ensure whether the two ends of the machine base 1 were consistent in the front and rear directions, and it was easy for one end of the machine base to be forward and the other end to be backward. Therefore, the use of previous fixtures and tooling required the machine base to be "straightened" in the left and right directions, that is, the center line of the bolt hole on the flange surface of the machine base and the moving direction of the CNC machine drill bit were in the same straight line. If the machine base was not "straightened" during installation, there would be errors when processing the bolt holes on the flange surface, and there would be a risk of shape and position tolerance violations between the processed plane and the cast shape and the inner hole to be processed. Such shape and position tolerance violations can only be discovered through three-coordinate detection in subsequent processing or after the process is completed, which will inevitably bring great cost losses. Utility Model Content

[0003] The technical problem to be solved by the utility model is: to overcome the deficiencies of the prior art and provide a machine base processing tooling to solve the problem that the positions of the bolt holes and the outer circle positions of the machine base casting are easily deviated when the previous tooling is used to process the bolt holes on the machine base flange surface.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] Provided is a machine base processing tool, comprising:

[0006] Base plate;

[0007] A plurality of equal height blocks, each of which has a lower end fixedly connected to the base, and an upper end of each of which is suitable for abutting against a reference surface of the machine base to make the machine base horizontal; a locking mechanism is provided at the upper end of the equal height block, and the locking mechanism is suitable for vertically locking the machine base on the equal height block;

[0008] The left self-centering mechanism and the right self-centering mechanism are arranged on the left and right sides of the bottom plate, cooperate with the machine base, and are suitable for keeping the center line of the machine base in the left and right directions consistent with the left and right direction reference line of the tooling.

[0009] Further, the self-centering mechanism includes a V-shaped seat and a pair of vertical floating mechanisms;

[0010] A V-shaped opening is provided in the V-shaped seat, and the upper end of the vertical floating mechanism is connected to the V-shaped seat, and the lower end is connected to the bottom plate;

[0011] In normal state, the V-shaped seat floats upwards, and when the machine base is placed on an equal height block, the machine base cooperates with the V-shaped opening to adjust the machine base to the center position of the V-shaped opening, and the machine base presses down the V-shaped seat to make the V-shaped seat sink.

[0012] Furthermore, the vertical floating mechanism includes a lower guide seat, an upper guide block and a compression spring;

[0013] The lower guide seat is fixedly arranged on the bottom plate, and a guide hole is provided at the upper end thereof;

[0014] The upper guide block is fixedly arranged at the lower end of the V-shaped seat, and a guide column is formed at its lower end. The guide column is inserted into the guide hole, and the compression spring is sleeved on the guide column, and its upper and lower ends respectively abut against the upper guide block and the lower guide seat.

[0015] Further, the locking mechanism includes a locking plate, a locking bolt and a connecting column;

[0016] The rear end of the locking plate is connected to the equal height block via a connecting column, the locking plate is suitable for rotating around the connecting column, and the locking bolt passes through the locking plate and is connected to the equal height block.

[0017] The beneficial effects of the utility model are:

[0018] The machine base processing tooling of the utility model can adjust the center of the machine base through the two left and right V-shaped seats, so that the machine base can be accurately positioned on the tooling, ensuring that each bolt hole on the subsequent flange can be accurately processed, avoiding errors caused by the installation of the machine base.

[0019] The machine base has accurate positioning, high reliability of repeated positioning and convenient loading and unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The utility model is further described below in conjunction with the accompanying drawings.

[0021] Figure 1 It is a schematic diagram of the machine base;

[0022] Figure 2 This is a schematic diagram of the machine base processing tooling of the utility model;

[0023] Figure 3 This is a diagram showing the use status of the machine base processing tooling of the utility model;

[0024] Figure 4 It is a schematic diagram of the self-centering mechanism;

[0025] Figure 5 is a schematic diagram of the locking mechanism;

[0026] in,

[0027] 1. Machine base, 11. Reference surface, 12. Bolt hole;

[0028] 2. Bottom plate, 21. Equal height block, 3. Self-centering mechanism, 31. V-shaped seat, 32. V-shaped mouth;

[0029] 4. vertical floating mechanism, 41. lower guide seat, 42. upper guide block, 43. compression spring;

[0030] 5. Locking mechanism, 51. Locking plate, 52. Locking bolt, 53. Connecting column. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] The present application provides a machine base processing tool, which is described in detail below. It should be noted that the description order of the following embodiments does not limit the preferred order of the embodiments of the present application. In the following embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.

[0033] In order to solve the technical problem that the positions of the bolt holes and the outer circle of the machine base casting are easily deviated when machining the bolt holes on the machine base flange surface in the prior art, an embodiment of the present application provides a machine base machining tool, which is described in detail below.

[0034] like Figures 1 to 5 As shown, a machine base processing tooling includes

[0035] Bottom plate 2;

[0036] A plurality of equal height blocks 21, each of which is fixedly connected to the base at its lower end, and each of which is adapted to abut against the reference surface 11 of the base 1 at its upper end, so that the base 1 is horizontal; a locking mechanism 5 is provided at the upper end of the equal height blocks 21, and the locking mechanism 5 is adapted to vertically lock the base 1 on the equal height blocks 21;

[0037] The left self-centering mechanism and the right self-centering mechanism, the two self-centering mechanisms 3 are arranged on the left and right sides of the base plate 2, the two self-centering mechanisms 3 cooperate with the machine base 1, and are suitable for keeping the center line of the machine base 1 in the left and right directions consistent with the left and right direction reference line of the tooling.

[0038] In this embodiment, the number of the equal-height blocks 21 is three.

[0039] Specifically, as an optional implementation in this embodiment, Figures 2 to 4 As shown, the self-centering mechanism 3 includes a V-shaped seat 31 and a pair of vertical floating mechanisms 4;

[0040] A V-shaped opening 32 is provided in the V-shaped seat 31, and the upper end of the vertical floating mechanism 4 is connected to the V-shaped seat 31, and the lower end is connected to the bottom plate 2;

[0041] In normal state, the V-shaped seat 31 floats upward, and when the machine base 1 is placed on the equal height block 21, the machine base 1 cooperates with the V-shaped opening 32 to adjust the machine base 1 to the center position of the V-shaped opening 32, and the machine base 1 presses down the V-shaped seat 31 to make the V-shaped seat 31 sink.

[0042] The positions of the left and right self-centering mechanisms 3 need to be designed in advance to ensure that the left and right V-shaped seats 31 are on the same axial line. This ensures that after the V-shaped seat 31 adjusts the center of the machine base 1, the entire machine base 1 is on the left and right center lines of the tooling, and controls the installation position of the entire machine base 1, that is, ultimately controls the bolt holes 12 of the machine base 1 to be in the correct position, ensuring that the drill bit can be quickly and accurately positioned during subsequent processing on the horizontal machining center, ensuring that the pitch circle of each bolt hole is concentric with the outer circle of the casting.

[0043] Specifically, as an optional implementation in this embodiment, Figure 4 As shown, the vertical floating mechanism 4 includes a lower guide seat 41, an upper guide block 42 and a compression spring 43;

[0044] The lower guide seat 41 is fixedly arranged on the bottom plate 2, and a guide hole is provided at the upper end thereof;

[0045] The upper guide block 42 is fixedly arranged at the lower end of the V-shaped seat 31, and a guide column is formed at its lower end. The guide column is inserted into the guide hole, and the compression spring 43 is sleeved on the guide column, and its upper and lower ends respectively abut against the upper guide block 42 and the lower guide seat 41.

[0046] The V-shaped seat 31 can only achieve elastic floating up and down through the two guide pillars at the lower end. When the V-shaped seat 31 does not carry the machine base 1, the two compression springs 43 can drive the V-shaped seat 31 to lift. When the machine base 1 is placed up, the V-shaped seat 31 moves down, and the entire machine base 1 is locked on the equal height block 21.

[0047] Specifically, as an optional implementation in this embodiment, Figure 5 As shown, the locking mechanism 5 includes a locking plate 51, a locking bolt 52 and a connecting column 53;

[0048] The rear end of the locking plate 51 is connected to the equal height block 21 via the connecting column 53. The locking plate 51 is suitable for rotating around the connecting column 53. The connecting column 53 limits the upward and downward movement of the locking plate 51. The locking plate 51 is provided with a long slot, and the locking bolt 52 passes through the long slot and is connected to the equal height block 21. When the locking bolt 52 rotates, it can drive the locking end of the locking plate 51 to bend and deform, thereby achieving compression of the machine base 1.

[0049] The use process of the practical machine base processing tooling is as follows: the machine base 1 is placed on two V-shaped seats 31, the V-shaped seats 31 are moved down, and finally the machine base 1 is placed on the equal height block 21. The machine base 1 cooperates with the two V-shaped seats 31, and the left-right center line of the entire machine base 1 is consistent with the left-right reference line of the tooling. Then the three locking plates 51 are used to vertically lock the machine base 1. Then, when processing on the horizontal machining center, the drill bit can be quickly and accurately positioned to ensure that the pitch circle of each bolt hole is concentric with the outer circle of the casting.

[0050] The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to technical personnel in this field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods.

[0051] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0052] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0053] In the several embodiments provided in the present application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some communication interfaces, and the indirect coupling or communication connection of devices or units can be electrical, mechanical or other forms.

[0054] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0055] In addition, each functional unit in each embodiment of the present utility model may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.

[0056] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A machine base processing tool, characterized in that: include Base plate; A plurality of equal height blocks, each of which has a lower end fixedly connected to the base, and an upper end of each of which is suitable for abutting against a reference surface of the machine base to make the machine base horizontal; a locking mechanism is provided at the upper end of the equal height block, and the locking mechanism is suitable for vertically locking the machine base on the equal height block; The left self-centering mechanism and the right self-centering mechanism are arranged on the left and right sides of the bottom plate, cooperate with the machine base, and are suitable for keeping the center line of the machine base in the left and right directions consistent with the left and right direction reference line of the tooling.

2. The machine base processing tooling according to claim 1 is characterized in that: The self-centering mechanism includes a V-shaped seat and a pair of vertical floating mechanisms; A V-shaped opening is provided in the V-shaped seat, and the upper end of the vertical floating mechanism is connected to the V-shaped seat, and the lower end is connected to the bottom plate; In normal state, the V-shaped seat floats upwards, and when the machine base is placed on an equal height block, the machine base cooperates with the V-shaped opening to adjust the machine base to the center position of the V-shaped opening, and the machine base presses down the V-shaped seat to make the V-shaped seat sink.

3. The machine base processing tooling according to claim 2 is characterized in that: The vertical floating mechanism includes a lower guide seat, an upper guide block and a compression spring; The lower guide seat is fixedly arranged on the bottom plate, and a guide hole is provided at the upper end thereof; The upper guide block is fixedly arranged at the lower end of the V-shaped seat, and a guide column is formed at its lower end. The guide column is inserted into the guide hole, and the compression spring is sleeved on the guide column, and its upper and lower ends respectively abut against the upper guide block and the lower guide seat.

4. The machine base processing tooling according to claim 1 is characterized in that: The locking mechanism includes a locking plate, a locking bolt and a connecting column; The rear end of the locking plate is connected to the equal height block via a connecting column, the locking plate is suitable for rotating around the connecting column, and the locking bolt passes through the locking plate and is connected to the equal height block.