Quick material returning device for leakage-proof copper pipe

By designing a rapid unloading device for leak-proof copper pipes, the problem of copper powder adhesion and accumulation after cutting the copper pipes is solved, the rapid unloading and internal cleaning of the copper pipes are realized, and the operating efficiency is improved.

CN222371034UActive Publication Date: 2025-01-21QINGDAO ZEFENG METAL PROD CO LTD
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Patent Information

Application Number
CN202421028864.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-21
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

During the cutting process of copper tubes, the cutting copper powder is easily adhered and gathered on and inside the cut copper tube, resulting in the subsequent need to be cleaned separately, which adds operation steps.

Method used

A quick withdrawal device for leak-proof copper pipes is designed, which includes a withdrawal mechanism and a powder removal mechanism. The material return mechanism realizes the material return of the copper pipe through a hydraulic telescopic rod and a three-jaw chuck, and the powder removal mechanism uses an air pump to blow away the copper powder inside the copper pipe.

Benefits of technology

It realizes the rapid unloading and internal cleaning of the copper tube after cutting, avoids the subsequent separate cleaning steps, and improves the overall operating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick material returning device for a leakage-proof copper pipe. The quick material returning device comprises a mounting seat, the material returning mechanism comprises a rectangular block fixedly connected to the upper end of the mounting base, a cutting groove is formed in the upper end of the rectangular block, a circular through groove is horizontally formed in the rectangular block in a penetrating mode, a fixing plate is fixedly connected to the upper end of the mounting base, and a hydraulic telescopic rod is fixedly connected to the right side of the fixing plate; the telescopic end of the hydraulic telescopic rod is fixedly connected with a moving plate, and the right side of the moving plate is fixedly connected with a three-jaw chuck. And the powder removing mechanism is used for cleaning the interior of the cut copper pipe, a plurality of supporting legs are installed at the lower end of the installation base, a discharging plate is fixedly connected to the right side of the installation base, and a plurality of discharging openings are formed in the discharging plate. In the using process of the material returning device, the cut copper pipe powder can be removed, and subsequent powder cleaning operation does not need to be conducted again.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper tube production, in particular to a quick material withdrawal device for leak-proof copper tubes. Background Art

[0002] With the rapid development of the national economy, my country's copper processing industry has become a major producer, importer, and consumer of copper processed materials in the world. my country's copper pipe output has ranked first in the world for many consecutive years, and exports have exceeded imports. Existing copper pipes need to be processed during production. Generally, the initial processing is to cut the copper pipe and cut it into multiple sections.

[0003] In the process of copper tube cutting, the copper tube needs to be limited, and then it needs to be returned after cutting. In the existing process, when returning the material, some cutting copper powder is easy to adhere to and accumulate on and inside the copper tube. These copper powders need to be cleaned separately, which increases the steps of subsequent operations. Therefore, how to solve this problem is what we need to consider. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the prior art and proposes a leak-proof copper tube quick-removal device. During use, the material-removal device can remove the powder of the cut copper tube without the need for subsequent powder cleaning operations.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A quick material withdrawal device for leak-proof copper tubes comprises a mounting seat; a material withdrawal mechanism, the material withdrawal mechanism comprising a rectangular block fixedly connected to the upper end of the mounting seat, a cutting groove being provided at the upper end of the rectangular block, a circular through groove being horizontally penetrated through the rectangular block, a fixed plate being fixedly connected to the upper end of the mounting seat, a hydraulic telescopic rod being fixedly connected to the right side of the fixed plate, a movable plate being fixedly connected to the telescopic end of the hydraulic telescopic rod, and a three-jaw chuck being fixedly connected to the right side of the movable plate; and a powder removal mechanism, the powder removal mechanism being used to clean the inside of the copper tube after cutting.

[0007] Preferably, a plurality of supporting legs are mounted on the lower end of the mounting seat.

[0008] Preferably, a plurality of supporting legs are mounted on the lower end of the mounting seat.

[0009] Preferably, a slide groove is provided at the upper end of the mounting seat, a slider is fixedly connected to the lower end of the movable plate, and the slider is slidably connected to the inner wall of the slide groove.

[0010] Preferably, the powder removal mechanism includes an air pump installed on the left side of the fixed plate, the air outlet end of the air pump is connected to a hose, a connecting port is horizontally provided on the three-jaw chuck, and the other end of the hose is connected to the connecting port.

[0011] Preferably, the discharge plate is arranged at an inclination, and the angle between the discharge plate and the horizontal plane is 30°.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] When the material return mechanism is in use, when cutting the long copper tube, the copper tube for feeding is used to return the cut copper tube while loading the material, thereby achieving a better material return effect without the need to use multiple driving sources. In addition, by using an air pump, the copper powder remaining inside the cut copper tube can be blown away to achieve internal cleaning. In conjunction with the use of a discharge plate, the dust adhered to the surface of the copper tube can be removed without the need for a separate cleaning process afterwards, thereby effectively improving the overall efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of a quick material withdrawal device for leak-proof copper tubes proposed by the utility model;

[0015] Figure 2 for Figure 1 A magnified image of point A;

[0016] Figure 3 for Figure 1 Schematic diagram on the left.

[0017] In the figure: 1 mounting base, 2 supporting legs, 3 discharge plate, 4 blanking port, 5 fixed plate, 6 hose, 7 hydraulic telescopic rod, 8 moving plate, 9 rectangular block, 10 cutting groove, 11 circular through groove, 12 three-jaw chuck, 13 connecting port, 14 slide groove, 15 slider, 16 air pump. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0019] Reference Figure 1-Figure 3 A quick material withdrawal device for leak-proof copper tubes includes a mounting seat 1, a plurality of supporting legs 2 are mounted on the lower end of the mounting seat 1, a discharge plate 3 is fixedly connected to the right side of the mounting seat 1, a plurality of material drop openings 4 are opened on the discharge plate 3, and a lifting cutting assembly is also mounted on the upper end of the mounting seat 1, which is composed of a lifting structure and a cutting machine. When in use, the lifting and cutting machine cooperate to achieve cutting;

[0020] Among them, it also includes a material return mechanism, which includes a rectangular block 9 fixedly connected to the upper end of the mounting seat 1, a cutting groove 10 is opened at the upper end of the rectangular block 9, and a circular through groove 11 is horizontally penetrated on the rectangular block 9. A fixed plate 5 is fixedly connected to the upper end of the mounting seat 1, a hydraulic telescopic rod 7 is fixedly connected to the right side of the fixed plate 5, a mobile plate 8 is fixedly connected to the telescopic end of the hydraulic telescopic rod 7, and a three-jaw chuck 12 is fixedly connected to the right side of the mobile plate 8. A slide groove 14 is opened at the upper end of the mounting seat 1, and a slider 15 is fixedly connected to the lower end of the mobile plate 8. The slider 15 is slidably connected to the inner wall of the slide groove 14;

[0021] It also includes a powder removal mechanism, which is used to clean the inside of the copper tube after cutting. The powder removal mechanism includes an air pump 16 installed on the left side of the fixed plate 5, and the air outlet end of the air pump 16 is connected to the hose 6. A connecting port 13 is horizontally penetrated on the three-jaw chuck 12, and the other end of the hose 6 is connected to the connecting port 13. The powder removal mechanism includes an air pump 16 installed on the left side of the fixed plate 5, and the air outlet end of the air pump 16 is connected to the hose 6. A connecting port 13 is horizontally penetrated on the three-jaw chuck 12, and the other end of the hose 6 is connected to the connecting port 13.

[0022] In the utility model, the staff inserts one end of the longer copper tube into the circular through groove 11, and the right end face of the copper tube contacts the left inner wall of the cutting groove 10, and the other end is installed on the three-jaw chuck 12, and then starts the hydraulic telescopic rod 7 to move the copper tube to the right for a distance (the specific distance can be selected according to the actual cutting length), and then uses the cutting machine to cut. After the cutting is completed, the hydraulic telescopic rod 7 is started to extend one end distance, and the cut copper tube is pushed to move to the right, and the tube moves out of the right side of the circular through groove 11, and finally discharged from the discharge plate 3. During the rolling process of the cut copper tube from the discharge plate 3, most of the dust adhered to its surface will be thrown off by centrifugal force during the rolling process. In the above-mentioned material withdrawal process, the air pump 16 can also be started to discharge airflow from the connecting port 13, and the airflow enters the uncut copper tube, and then enters the cut copper tube, and passes through the cut copper tube, and finally blows away the copper powder remaining inside the cut copper tube to achieve cleaning.

[0023] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A quick material withdrawal device for leak-proof copper tubes, characterized in that: include: Mounting seat (1); A material return mechanism, the material return mechanism comprising a rectangular block (9) fixedly connected to the upper end of a mounting seat (1), a cutting groove (10) being provided at the upper end of the rectangular block (9), a circular through groove (11) being horizontally penetrated through the rectangular block (9), a fixed plate (5) being fixedly connected to the upper end of the mounting seat (1), a hydraulic telescopic rod (7) being fixedly connected to the right side of the fixed plate (5), a movable plate (8) being fixedly connected to the telescopic end of the hydraulic telescopic rod (7), and a three-jaw chuck (12) being fixedly connected to the right side of the movable plate (8); A powder removal mechanism is used to clean the inside of the copper tube after cutting.

2. A quick material withdrawal device for leak-proof copper tubes according to claim 1, characterized in that: A plurality of supporting legs (2) are mounted on the lower end of the mounting seat (1).

3. A quick material withdrawal device for leak-proof copper tubes according to claim 1, characterized in that: A discharge plate (3) is fixedly connected to the right side of the mounting seat (1), and a plurality of discharge openings (4) are provided on the discharge plate (3).

4. A quick material withdrawal device for leak-proof copper tubes according to claim 1, characterized in that: The upper end of the mounting seat (1) is provided with a slide groove (14), the lower end of the movable plate (8) is fixedly connected with a slider (15), and the slider (15) is slidably connected to the inner wall of the slide groove (14).

5. A quick material withdrawal device for leak-proof copper tubes according to claim 1, characterized in that: The powder removal mechanism comprises an air pump (16) mounted on the left side of the fixed plate (5); an air outlet end of the air pump (16) is connected to a hose (6); a connecting port (13) is horizontally penetrated through the three-jaw chuck (12); and the other end of the hose (6) is connected to the connecting port (13).

6. A quick material withdrawal device for leak-proof copper tubes according to claim 3, characterized in that: The discharge plate (3) is arranged in an inclined manner, and the angle between the discharge plate (3) and the horizontal plane is 30°.