High-precision and high-stability surface grinding machine

By installing slide rails and reinforced support plates on the left and right sides of the surface grinder's column to provide lateral and longitudinal support, it solves the jitter problem caused by the lack of lateral support on the column and achieves high-precision workpiece processing.

CN222371116UActive Publication Date: 2025-01-21WEIHAI FENGRUN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202420975940.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-21
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

When existing plane grinders workpieces with high hardness and high accuracy requirements, the columns lack transverse support, resulting in shaking of the grinding wheel, spindle and columns, making it difficult to meet the requirements of high-precision processing.

Method used

The slide rails that drive the movement of the column are installed in the middle of the left and right sides of the column to provide horizontal and longitudinal support. In addition, a reinforced support plate is set between the column support plate and the column to enhance the stability of the column.

Benefits of technology

Significantly reduce the vibration amplitude of the grinding wheel, spindle and column, avoid the problem of uneven workpiece surface, and meet the requirements of high-precision processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The high-precision and high-stability surface grinding machine is provided with a first base and a second base, sliding rail seats are fixedly arranged on the left side and the right side of the upper end of the second base respectively, a stand column is arranged between the two sliding rail seats, and stand column supporting plates are arranged in the middles of the left side and the right side of the stand column respectively. The two stand column supporting plates and the two sliding rail seats are in sliding connection through sliding rails correspondingly. In an existing surface grinding machine, due to the fact that related parts connected with a grinding wheel are all fixed to a stand column, and a sliding rail is located at the bottom of the stand column, the sliding rail bears large longitudinal load, and when the grinding wheel machines a workpiece with high hardness and high machining precision requirement, the stand column lacks of transverse support. And irregular shaking of a grinding wheel, a main shaft and a stand column is caused, the surface of a workpiece is uneven, and the requirement for machining precision of the workpiece is difficult to meet. The high-strength grinding device can be widely applied to high-strength grinding of the surface grinding machine.
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Description

Technical Field

[0001] The utility model relates to a surface grinder, in particular to a high-precision and high-stability surface grinder. Background Art

[0002] Surface grinder is a common metal processing equipment. Its main function is to grind metal materials to achieve the requirements of flatness and precision. It is widely used in manufacturing, aviation, automobile manufacturing, general machinery and tool manufacturing. When the surface grinder is running, the slide rail drives the worktable, column and spindle to move in the X, Y and Z axis directions respectively.

[0003] In the existing surface grinder, a slide rail is installed at the bottom of the column to drive the column to move along the Y-axis direction. However, in this structural arrangement, since the relevant components connected to the grinding wheel are fixed on the column and the slide rail is located at the bottom of the column, the slide rail is subjected to a large longitudinal load. When the grinding wheel processes a workpiece with high hardness and high processing accuracy requirements, the column lacks lateral support, resulting in irregular shaking of the grinding wheel, the spindle and the column, resulting in an uneven surface of the workpiece, making it difficult to meet the processing accuracy requirements of the workpiece. Utility Model Content

[0004] In view of the above technical problems, the utility model provides a high-precision and high-stability surface grinder, in which the slide rails for driving the movement of the column are installed in the middle position of the left and right sides of the column, which can simultaneously play the role of lateral support and longitudinal support for the column. When the grinder processes workpieces with high hardness and high processing accuracy requirements, the vibration amplitude of the grinding wheel, the spindle and the column can be greatly reduced, avoiding the problem of uneven surface of the workpiece, and can meet the high processing accuracy requirements of the workpiece.

[0005] To this end, the technical solution of the utility model is a high-precision and high-stability surface grinder, which is provided with a first base and a second base, the first base and the second base are fixedly connected, a workbench is provided on the upper end of the first base, and the workbench and the first base are slidably connected through a slide rail;

[0006] Slide rail seats are fixedly provided on the left and right sides of the upper end of the second base, a column is provided between the two slide rail seats, and column support plates are provided in the middle positions of the left and right sides of the column, respectively. The two column support plates are respectively located at the upper ends of the two slide rail seats, and the two column support plates and the two slide rail seats are slidably connected by slide rails;

[0007] A spindle support plate is provided at the front end of the column, and the spindle support plate and the column are slidably connected via a slide rail;

[0008] A main shaft is arranged at the front end of the main shaft supporting plate, and a grinding wheel is arranged at the front end of the main shaft.

[0009] Preferably, the workbench comprises a workbench grinding processing section and a workbench grinding wheel dressing section, the upper end of the workbench grinding wheel dressing section is fixedly provided with a heterogeneous grinding wheel grinding device, and the heterogeneous grinding wheel grinding device is provided with a motor and a rotating shaft.

[0010] Preferably, a reinforcing support plate is fixedly provided between the upper ends of the two column support plates and the side surfaces of the connected columns.

[0011] Preferably, there are multiple reinforcing support plates, and the multiple reinforcing support plates are evenly distributed along the front-to-rear direction of the column support plate.

[0012] Preferably, the thickness of the column support plate is 40 mm ± 5 mm, and the width of the column support plate is 200 mm ± 10 mm;

[0013] The thickness of the reinforced support plate is 40mm±5mm.

[0014] Preferably, the slide rail between the column support plate and the slide rail seat comprises a slider and a guide rail, the slider and the guide rail are slidably connected, the upper end of the slider is fixedly connected to the lower end of the column support plate, and the lower end of the guide rail is fixedly connected to the upper end of the slide rail seat;

[0015] There are multiple sliders at the lower ends of the column support plates on the left and right sides of the column, and the multiple sliders are respectively arranged at the front and rear sides of the lower ends of the column support plates on the left and right sides of the column.

[0016] The beneficial effect of the utility model is that the slide rail that drives the movement of the column is installed in the middle position of the left and right sides of the column, which can play the role of lateral support and longitudinal support for the column at the same time, shortening the resonance transmission torque between the spindle and the slide rail, thereby increasing the stability of the column, and, in combination with the reinforcement support plate set between the column support plate and the column, when the grinder processes a workpiece with high hardness and high processing precision requirements, the vibration amplitude of the grinding wheel, the spindle and the column can be greatly reduced, avoiding the problem of unevenness on the surface of the processed workpiece, and meeting the high processing precision requirements of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is another stereogram of the utility model;

[0019] Figure 3 This utility model Figure 1 Enlarged view of point A in the middle;

[0020] Figure 4 This utility model Figure 2 Enlarged view of point B in the middle;

[0021] Figure 5 This utility model Figure 1 Enlarged view of center C.

[0022] Explanation of symbols in the figure:

[0023] 1. First base; 2. Second base; 3. Column; 4. Workbench; 401. Workbench grinding section; 402. Workbench grinding wheel correction section; 5. Spindle; 6. Grinding wheel; 7. Heterotropic grinding wheel grinding device; 701. Motor; 702. Rotating axis; 8. Slide rail seat; 9. Slide rail; 901. Slider; 902 Guide rail; 10. Column support plate; 11. Reinforced support plate; 12. Spindle support plate. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with embodiments.

[0025] pass Figure 1-Figure 5 It can be seen that the high-precision and high-stability surface grinder is provided with a first base 1 and a second base 2, the first base 1 and the second base 2 are fixedly connected, a workbench 4 is provided on the upper end of the first base 1, and the workbench 4 and the first base 1 are slidably connected via a slide rail 9.

[0026] Slide rail seats 8 are fixedly provided on the left and right sides of the upper end of the second base 2, a column 3 is provided between the two slide rail seats 8, and column support plates 10 are provided in the middle positions of the left and right sides of the column 3. The two column support plates 10 are respectively located at the upper ends of the two slide rail seats 8, and the two column support plates 10 and the two slide rail seats 8 are slidably connected by slide rails 9.

[0027] A spindle support plate 12 is provided at the front end of the column 3. The spindle support plate 12 and the column 3 are slidably connected via a slide rail 9. A spindle 5 is provided at the front end of the spindle support plate 12. A grinding wheel 6 is provided at the front end of the spindle 5.

[0028] The workbench 4 includes a workbench grinding processing section 401 and a workbench grinding wheel dressing section 402 . A heterogeneous grinding wheel grinding device 7 is fixedly provided at the upper end of the workbench grinding wheel dressing section 402 . The heterogeneous grinding wheel grinding device 7 is provided with a motor 701 and a rotating shaft 702 .

[0029] According to the grinding shape requirements of the workpiece, special-shaped diamond rollers of different shapes are installed on the rotating shaft 702 of the special-shaped grinding wheel grinding device 7. The rotation of the motor 701 drives the rotating shaft 702 to rotate synchronously to grind the grinding wheel into special shapes.

[0030] Reinforced support plates 11 are fixed between the upper ends of the two column support plates 10 and the sides of the connected columns 3 , respectively. The reinforced support plates 11 can further strengthen the stability of the connection between the columns 3 and the column support plates 10 , and further strengthen the lateral support force on the columns 3 .

[0031] There are multiple reinforcing support plates 11, and the multiple reinforcing support plates 11 are evenly distributed along the front and rear directions of the column support plate 10, which can further ensure that the front and rear forces between the column 3 and the column support plate 10 are uniform, further reduce the vibration amplitude of the grinding wheel, spindle and column when the grinder is working, and at the same time, further increase the stability of the connection between the column 3 and the column support plate 10.

[0032] The thickness of the column support plate 10 is 40 mm ± 5 mm, the width of the column support plate 10 is 200 mm ± 10 mm, and the thickness of the reinforcement support plate 11 is 40 mm ± 5 mm.

[0033] The above dimensions are within the optimal size range, which can reduce manufacturing costs while ensuring that the column 3 has sufficient lateral and longitudinal supporting forces, and avoid the corresponding parts being processed in too large a size, thereby causing unnecessary waste.

[0034] The slide rail 9 between the column support plate 10 and the slide rail seat 8 includes a slider 901 and a guide rail 902. The slider 901 and the guide rail 902 are slidably connected, the upper end of the slider 901 is fixedly connected to the lower end of the column support plate 10, and the lower end of the guide rail 902 is fixedly connected to the upper end of the slide rail seat 8.

[0035] There are multiple sliders 901 at the lower ends of the column support plates 10 on the left and right sides of the column 3, and the multiple sliders 901 are respectively arranged at the front and rear sides of the lower ends of the column support plates 10 on the left and right sides of the column 3, which can further ensure that the front and rear force between the column support plate 10 and the slide rail seat 8 is uniform, reduce the vibration amplitude of the grinding wheel, spindle and column when the grinder is working, and at the same time, further increase the stability of the movement between the support plate 10 and the slide rail seat 8.

[0036] However, what is described above is only a specific embodiment of the present invention and should not be used to limit the scope of implementation of the present invention. Therefore, the replacement of equivalent components, or equivalent changes and modifications made according to the scope of protection of the patent of the present invention should still fall within the scope covered by the claims of the present invention.

Claims

1. A high-precision and high-stability surface grinder, characterized by: A first base and a second base are provided, the first base and the second base are fixedly connected, a workbench is provided on the upper end of the first base, and the workbench and the first base are slidably connected via a slide rail; Slide rail seats are fixedly provided on the left and right sides of the upper end of the second base, a column is provided between the two slide rail seats, and column support plates are provided in the middle positions of the left and right sides of the column, respectively. The two column support plates are respectively located at the upper ends of the two slide rail seats, and the two column support plates and the two slide rail seats are slidably connected by slide rails; A spindle support plate is provided at the front end of the column, and the spindle support plate and the column are slidably connected via a slide rail; A main shaft is arranged at the front end of the main shaft supporting plate, and a grinding wheel is arranged at the front end of the main shaft.

2. The high-precision and high-stability surface grinding machine according to claim 1, characterized in that: The workbench comprises a workbench grinding processing section and a workbench grinding wheel dressing section. A heterogeneous grinding wheel grinding device is fixedly arranged at the upper end of the workbench grinding wheel dressing section. A motor and a rotating shaft are arranged on the heterogeneous grinding wheel grinding device.

3. The high-precision and high-stability surface grinding machine according to claim 1, characterized in that: A reinforcing support plate is fixedly provided between the upper ends of the two column support plates and the side surfaces of the connected columns.

4. The high-precision and high-stability surface grinding machine according to claim 3, characterized in that: There are multiple reinforcing support plates, and the multiple reinforcing support plates are evenly distributed along the front-to-back direction of the column support plate.

5. The high-precision and high-stability surface grinding machine according to claim 3 or 4, characterized in that: The thickness of the column support plate is 40 mm ± 5 mm, and the width of the column support plate is 200 mm ± 10 mm; The thickness of the reinforcing support plate is 40 mm ± 5 mm.

6. The high-precision and high-stability surface grinding machine according to claim 1, characterized in that: The slide rail between the column support plate and the slide rail seat comprises a slider and a guide rail, the slider and the guide rail are slidably connected, the upper end of the slider is fixedly connected to the lower end of the column support plate, and the lower end of the guide rail is fixedly connected to the upper end of the slide rail seat; There are multiple sliders at the lower ends of the column support plates on the left and right sides of the column, and the multiple sliders are respectively arranged at the front and rear sides of the lower ends of the column support plates on the left and right sides of the column.