Horizontal overturning assembly device

Abstract

The utility model provides a horizontal overturning assembly device. The horizontal overturning assembly device comprises a bottom plate and a hanging ring. Connecting rods are vertically installed at the two ends of the bottom plate, the tops of the two connecting rods are connected with the two ends of a hanging ring, clamping rings are installed on the two connecting rods, the outer sides of the two clamping rings are hinged to one ends of two suspension arms through rotating shafts perpendicular to the clamping rings respectively, the other ends of the two suspension arms are connected through a cross beam, and the hanging ring is installed in the middle of the cross beam. According to the utility model, the cabin body is hoisted after being clamped, so that the cabin body can be safely and quickly overturned in the assembly process, and the quality risk problems of equipment overturning and falling, equipment cable twisting breakage, equipment assembly clamping stagnation, equipment assembly deflection and equipment transfer overturning collision in the assembly process of integrated equipment are effectively avoided; and the operation quality and efficiency of assembling, disassembling, horizontal overturning and transferring of the integrated equipment are improved.

Description

Technical Field

[0001] The utility model relates to a horizontal flip assembly device. Background Art

[0002] While the installation of equipment requires a large number of people, relying on manual labor to lift the cabin for assembly cannot completely guarantee that the integrated equipment will not break the cables and bulkheads in the blind area of ​​vision during the installation process, and the cabin position will be skewed, causing jamming. As a result, the integrated equipment needs to be constantly adjusted when it is assembled into the cabin, and it cannot be guaranteed that there will be no quality problems. In this way, personnel are required to lift the cabin and constantly adjust the position, which can easily cause fatigue and loss of strength. In addition, the assembly time of the integrated equipment using this solution takes about 3 hours, and the production efficiency is very low. After the integrated equipment is assembled into the cabin, the cabin needs to be lifted and flipped horizontally. At this time, the weight of the assembled cabin exceeds 50kg. Relying on manpower to lift the cabin and then flip it, there is a risk of bumping into the front-end seeker antenna, and it is easy to cause a quality incident where the cabin is broken due to human error. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a horizontal flip assembly device.

[0004] The utility model is realized through the following technical solutions.

[0005] The utility model provides a horizontal flip assembly device, comprising a base plate and a lifting ring; connecting rods are vertically installed at both ends of the base plate, the tops of the two connecting rods are connected to the two ends of the lifting ring, and clamping rings are installed on the two connecting rods. The outer sides of the two clamping rings are respectively hinged to one end of two hanging arms through a rotating shaft perpendicular to them, and the other ends of the two hanging arms are connected through a crossbeam, and a lifting ring is installed in the middle of the crossbeam.

[0006] The base plate and the lifting ring are both rhombus-shaped, the connecting rod is installed at the diagonal positions of the base plate and the lifting ring, both ends of the connecting rod are processed with internal threads, the base plate and the lifting ring are processed with through holes, and bolts pass through the through holes to fix the base plate and the lifting ring to the two ends of the connecting rod.

[0007] The lifting ring is U-shaped and is sleeved on the middle part of the crossbeam through circular through holes processed at both ends of the lifting ring.

[0008] Two limiting bolts are installed on the crossbeam at both ends of the lifting ring.

[0009] The bottom plate and the lifting ring are also processed with holes for accommodating the cabin body, and are also processed with connection holes corresponding to the cabin body.

[0010] The beneficial effects of the utility model are that by clamping the cabin and then hoisting it, it is ensured that the cabin can be turned over safely and quickly during the assembly process, effectively avoiding the quality risks of equipment overturning and falling, equipment cable breaking, equipment assembly jamming, equipment assembly tilting, and equipment transportation and turning bumping during the assembly process of the integrated equipment, thereby improving the operation quality and efficiency of the integrated equipment assembly, disassembly, horizontal turning and transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the three-dimensional structure of the device of the present invention;

[0012] Figure 2 It is a schematic diagram of the top view structure of the present invention;

[0013] In the figure: 1-connecting rod, 2-lifting arm, 3-clamping ring, 4-cross beam, 5-top plate, 6-bottom plate, 7-lifting ring, 8-locking bolt, 9-limiting bolt, 10-connecting hole, 11-triangular hole, 12-center circle hole. DETAILED DESCRIPTION

[0014] The technical solution of the utility model is further described below, but the scope of protection required is not limited to the description.

[0015] The utility model provides a horizontal flip assembly device, including a bottom plate 6 and a lifting ring 7; connecting rods 1 are vertically installed at both ends of the bottom plate 6, the tops of the two connecting rods 1 are connected to the two ends of the lifting ring 7, and the two connecting rods 1 are installed with snap rings 3, and the outer sides of the two snap rings 3 are respectively hinged to one end of two hanging arms 2 through a rotating shaft perpendicular to them, and the other ends of the two hanging arms 2 are connected through a crossbeam 4, and the middle part of the crossbeam 4 is installed with a lifting ring 7. The snap ring can slide axially on the outer circumferential surface of the connecting rod to adjust the lifting position, and the hanging arm and the snap ring are hingedly connected, so that the hanging arm can rotate along the snap ring, ensuring that the hanging arm always keeps a vertical state during lifting. The connecting rod connects the top plate and the bottom plate, and also limits the distance between the top plate and the bottom plate, so as to realize the reliable clamping and fixing of the cabin between the top plate and the bottom plate.

[0016] The base plate 6 and the lifting ring 7 are both rhombus-shaped, and the connecting rod 1 is installed at the diagonals of the base plate 6 and the lifting ring 7. Internal threads are processed at both ends of the connecting rod 1. Through holes are processed on the base plate 6 and the lifting ring 7. Bolts pass through the through holes to fix the base plate 6 and the lifting ring 7 to the two ends of the connecting rod 1.

[0017] The lifting ring 7 is U-shaped, and the lifting ring 7 is sleeved in the middle of the cross beam 4 through the circular through holes processed at both ends. The lifting component is fixed to the middle of the cross beam with screws. During the lifting process, the lifting ring is lifted by the crane, thereby driving the cross beam, the boom, the clamping ring, and the cabin installed between the top plate and the bottom plate to realize the lifting, transportation and horizontal flipping of the cabin.

[0018] Two limit bolts 9 are installed on the cross beam 4 at both ends of the lifting ring 7.

[0019] The bottom plate 6 and the lifting ring 7 are also processed with a triangular hole 11 for accommodating the cabin body and a central circle hole 12 for accommodating uneven protrusions on the cabin body, and are also processed with a connecting hole 10 corresponding to the cabin body.

[0020] The top plate and the bottom plate are respectively designed with through holes connected to the cabin body. The top plate and the bottom plate are pulled together by connecting rods to achieve the positioning of the cabin body to be assembled between the top plate and the bottom plate, while also achieving reliable clamping and fixation of the cabin body in the device.

[0021] Through the design of the clamp, boom, beam and ring, the clamp is connected to the two connecting rods in a sliding manner. The clamp can slide axially on the outer surface of the connecting rod to adjust the lifting position, thereby realizing vertical lifting, transportation and horizontal flipping of the product. The boom and the clamp are hingedly connected, so that the boom can rotate along the clamp to ensure that the boom always remains vertical during lifting.

[0022] When using:

[0023] ① First, remove the top plate and use the tool to connect the docking bolts at the bottom of the cabin with the holes on the bottom plate;

[0024] ②Place the top plate between the shafts of the heat insulation pad outside the cabin and align it with the holes to fasten it with M10 screws. The cabin clamping is completed.

[0025] ③ Use a crane to place the lifting ring in the crane hook, tighten the retaining ring screw and perform vertical lifting operations.

[0026] At the same time, after the integrated equipment is installed, the integrated equipment assembly horizontal flip tool can complete the horizontal flip action and safely place the cabin on the flexible assembly vehicle. According to the design of the tool, when in use:

[0027] ① After the integrated equipment is installed in the cabin, one operator vertically lifts the cabin to the specified height and position;

[0028] ② At the designated position and height, another operator supports the flipping tool to loosen the snap ring screws, manually flips the cabin to a horizontal position, and cooperates with the crane operator to lower the cabin to the flexible assembly table;

[0029] ③ Remove the top plate screws of the horizontal flip tooling for assembling the integrated equipment, and withdraw all the rear tooling to complete the tooling unloading.

[0030] The use of the present invention for integrated equipment installation can effectively avoid the quality risk problems of equipment overturning and falling, equipment cable breaking, equipment assembly jamming, equipment assembly tilting, and equipment transportation flipping and bumping during the assembly process of the integrated equipment. It not only ensures the quality and safety of the assembly, but also improves the quality and efficiency of the integrated equipment assembly, decomposition, horizontal flipping and transportation. The efficiency of the integrated equipment assembly and decomposition operation is shortened from the original 3h to 0.5h, and the production efficiency is greatly improved. At the same time, only 2 operators (including the driving operator and the assembler must be certified) are required to complete the assembly, decomposition, horizontal flipping and transportation of the integrated equipment. There is no need to rely on manpower to repeatedly lift and adjust the position of the cabin for assembly, avoiding the possibility of human error. Compared with the previous requirement of 4 operators, the labor cost is greatly reduced.

Claims

1. A horizontal flip assembly device, comprising a base plate (6) and a lifting ring (7), characterized in that: Connecting rods (1) are vertically mounted at both ends of the base plate (6); the tops of the two connecting rods (1) are connected to the two ends of the lifting ring (7); clamping rings (3) are mounted on the two connecting rods (1); the outer sides of the two clamping rings (3) are respectively hinged to one end of the two lifting arms (2) via a rotating shaft perpendicular to the two connecting rods; the other ends of the two lifting arms (2) are connected via a crossbeam (4); a lifting ring (7) is mounted in the middle of the crossbeam (4).

2. The horizontal flip assembly device according to claim 1, characterized in that: The base plate (6) and the lifting ring (7) are both rhombus-shaped, the connecting rod (1) is installed at the diagonal positions of the base plate (6) and the lifting ring (7), both ends of the connecting rod (1) are processed with internal threads, and both the base plate (6) and the lifting ring (7) are processed with through holes, and bolts pass through the through holes to fix the base plate (6) and the lifting ring (7) to the two ends of the connecting rod (1).

3. The horizontal flip assembly device according to claim 1, characterized in that: The lifting ring (7) is U-shaped and is sleeved on the middle part of the crossbeam (4) through circular through holes processed at both ends of the lifting ring (7).

4. The horizontal flip assembly device according to claim 3, characterized in that: Two limiting bolts (9) are installed on the crossbeam (4) at both ends of the lifting ring (7).

5. The horizontal flip assembly device according to claim 1, characterized in that: The bottom plate (6) and the lifting ring (7) are also processed with holes for accommodating the cabin body, and are also processed with connection holes (10) corresponding to the cabin body.

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