Aluminum alloy rail system of crane

By using elastic plugging technology and air pressure resistance to absorb vibration in the crane's aluminum alloy track system, the problems of low efficiency and inability to disassemble in the existing technology are solved, and efficient connection and stable movement are achieved.

CN222374200UActive Publication Date: 2025-01-21HENAN KONGKA MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421363584.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-15
Publication Date
2025-01-21
Estimated Expiration
2034-06-15

AI Technical Summary

Technical Problem

The existing crane aluminum alloy track system is inefficient when erecting and connecting, and cannot be disassembled later, resulting in waste of resources.

Method used

Elastic plugging technology is used to splice and fix the crane's aluminum alloy track system to improve connection efficiency. The vibration force during the movement of the crane is absorbed through air pressure resistance to improve movement stability.

Benefits of technology

Efficient connection and disassembly of the crane's aluminum alloy track system is achieved, reducing resource waste and improving the crane's movement stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum alloy rail system of a crane. The aluminum alloy rail system comprises an aluminum alloy guide rail, uniformly distributed mounting seats are arranged on the upper side of the aluminum alloy guide rail, uniformly distributed T-shaped clamping grooves are formed in the upper side and the lower side of the aluminum alloy guide rail, rotating seats are rotationally connected to the interiors of the T-shaped clamping grooves through bearings, rectangular clamping blocks are arranged on the sides, away from the center of the aluminum alloy guide rail, of the rotating seats through telescopic columns, and H-shaped clamping blocks are inserted into the T-shaped clamping grooves; according to the aluminum alloy rail system of the crane, rails between the aluminum alloy rail systems of the crane are spliced and fixed through elastic insertion, the rail connecting efficiency is high, and the aluminum alloy rails can be disassembled, recycled and reused in the later period; meanwhile, vibration force generated in the process that the crane moves along the track system is absorbed through air pressure resistance, and the moving stability of the crane is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of crane rails, in particular to an aluminum alloy rail system of a crane. Background Art

[0002] A crane refers to a multi-action lifting machinery that vertically lifts and horizontally carries heavy objects within a certain range. In a factory building, a bridge crane is generally used to lift and transfer heavy objects. When the crane is in use, it uses contact friction through its own moving wheels to move along the aluminum alloy track. Among the components of the crane, the crane track system plays a very important role in carrying the crane for safe transportation. When the aluminum alloy track system of some cranes is erected, first align the two sections of aluminum alloy guide rails longitudinally, and then heat-melt the contact surfaces between the two aluminum alloy guide rails together by spot welding to achieve connection. The remaining aluminum alloy guide rails are connected by the same principle, and then the aluminum alloy track system is erected and fixed to the designated position above the factory building through the mounting seat. Then the moving wheel of the crane is stuck in the track of the aluminum alloy guide rail, and the crane is moved by the contact friction of the erected aluminum alloy track system. However, when the aluminum alloy track system is erected and connected, welding is used to completely heat-melt the edge of the contact surface of the guide rail to be connected and cool it, which is inefficient, and the aluminum alloy track system cannot be disassembled later, resulting in a waste of resources. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide an aluminum alloy rail system for a crane. The device splices and fixes the rails between the aluminum alloy rail systems of the crane through elastic plug-in. The rail connection efficiency is high, and the aluminum alloy rails can be disassembled and recycled for reuse in the later stage. At the same time, the device absorbs the vibration force generated by the crane during the movement of the rail system through air pressure resistance, thereby improving the movement stability of the crane and effectively solving the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum alloy track system for a crane, comprising an aluminum alloy guide rail;

[0005] Aluminum alloy guide rail: The upper side thereof is provided with evenly distributed mounting seats, the upper and lower sides of the aluminum alloy guide rail are provided with evenly distributed T-slots, the inside of the T-slots are rotatably connected with a rotating seat through a bearing, a rectangular block is provided on the side of the rotating seat away from the center of the aluminum alloy guide rail through a telescopic column, the inside of the T-slots are plugged with H-blocks, the middle of the H-blocks are provided with avoidance grooves, the upper sides of the H-blocks are provided with evenly distributed slots, and the rectangular blocks are connected with adjacent slots. The device splices and fixes the rails between the aluminum alloy rail systems of the crane through elastic plug-in, the rail connection efficiency is high, and the aluminum alloy rails can be disassembled, recycled and reused in the later stage. At the same time, the device absorbs the vibration force generated by the crane during the movement along the rail system through air pressure resistance, thereby improving the movement stability of the crane.

[0006] Furthermore, springs are provided between the rotating seat and the adjacent rectangular blocks, and the springs are movably sleeved with the outer ends of the adjacent telescopic columns, so that the vertical movement of the rectangular blocks is limited by the stretching force of the springs.

[0007] Furthermore, a toggle button is provided on one side of the rectangular block away from the center of the aluminum alloy guide rail to facilitate applying a moving force to the rectangular block.

[0008] Furthermore, guide slots are provided on both the front and rear sides of the aluminum alloy guide rail, and guide sockets are inserted into the guide slots to limit the relative movement in the vertical plane when the two aluminum alloy guide rails of the aluminum alloy track system are connected.

[0009] Furthermore, both left and right ends of the aluminum alloy guide rail are provided with evenly distributed movable guide seats through air bag shock absorbers, so as to improve the moving stability of the crane in the aluminum alloy rail system through air pressure resistance.

[0010] Furthermore, evenly distributed offset baffles are provided on both sides of the aluminum alloy guide rail, and a limit strip is provided on the side of the offset baffle close to the center of the aluminum alloy guide rail. The lower side of the limit strip is in contact with the upper side of the adjacent moving guide seat, thereby protecting the crane moving in the aluminum alloy rail system from lateral offset.

[0011] Furthermore, synchronization slots are provided on both the front and rear sides of the movable guide seat, and synchronization sockets are inserted into the interior of the synchronization slots, so that two adjacent movable guide seats in the aluminum alloy track system move vertically synchronously when pressurized to avoid height difference.

[0012] Compared with the prior art, the beneficial effects of the utility model are: the aluminum alloy rail system of the crane has the following advantages:

[0013] 1. When assembling and erecting the aluminum alloy rail system of the crane, first insert the corresponding guide socket and synchronization socket into the guide slot and synchronization slot at the front end of the initial aluminum alloy guide rail, and then assemble and connect the rear end of another aluminum alloy guide rail with the initial aluminum alloy guide rail through the corresponding guide socket and synchronization socket, so as to limit the vertical plane movement between the two aluminum alloy guide rails, and then insert the H-shaped card block into the adjacent T-shaped card slot between the two aluminum alloy guide rails, so as to limit the longitudinal movement between the two aluminum alloy guide rails, and then pull the dial button to drive the rectangular card to move along the corresponding avoidance groove to the outside of the H-shaped card block, the spring elastically stretches, and then turn the dial button to drive it to The movable rectangular block is rotated to be vertically aligned with the adjacent slot, and then the force applied by the card feed to the dial button causes the rectangular block to be engaged with the adjacent slot through the stretching elastic force of the spring, thereby limiting the vertical movement of the H-shaped block, thereby realizing rapid assembly between the two aluminum alloy guide rails. The connection operation is convenient during the erection of the aluminum alloy track system, and then the remaining aluminum alloy guide rails are assembled and connected in turn through the same principle, and the aluminum alloy track system can be disassembled and reused later. The aluminum alloy track system of the crane uses elastic plug-in to splice and fix the tracks between the aluminum alloy track systems of the crane, and the track connection efficiency is high, and the aluminum alloy track of the crane can be disassembled, recycled and reused later.

[0014] 2. The contact friction between the moving wheel and the moving guide seat of the crane makes the crane move along the aluminum alloy track system. In this process, the airbag shock absorber uses air pressure resistance to absorb the vibration force generated by the moving wheel during the operation of the crane, thereby improving the operation stability of the crane. The airbag shock absorber is a sealed air spring filled with compressed gas, and uses the compressibility of the gas to achieve its spring effect. The airbag uses a height adjustment valve to control the air pressure in the bag to make the stiffness of the air spring adjustable. When the load of the moving guide seat acting on the spring increases, the air pressure increases, and the stiffness of the spring increases. Conversely, when the load of the moving guide seat decreases, the air pressure in the spring decreases and the stiffness decreases. The shock absorption effect is achieved through gas compression and release. The aluminum alloy track system of the crane absorbs the vibration force generated by the crane moving along the track system through air pressure resistance, thereby improving the movement stability of the crane. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the partial split structure of the utility model.

[0017] In the figure: 1 aluminum alloy guide rail, 2 mounting seat, 3 T-shaped slot, 4 rotating seat, 5 telescopic column, 6 spring, 7 rectangular block, 8 dial button, 9 H-shaped block, 10 slot, 11 avoidance slot, 12 guide slot, 13 guide socket, 14 airbag shock absorber, 15 movable guide seat, 16 offset baffle, 17 limit strip, 18 synchronization slot, 19 synchronization socket. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-2 ,This embodiment provides a technical solution: an aluminum alloy rail system for a crane, comprising an aluminum alloy guide rail 1;

[0020] Aluminum alloy guide rail 1: an evenly distributed mounting seat 2 is provided on its upper side, evenly distributed T-shaped slots 3 are provided on the upper and lower sides of the aluminum alloy guide rail 1, the inside of the T-shaped slots 3 are rotatably connected with a rotating seat 4 through a bearing, a rectangular block 7 is provided on the side of the rotating seat 4 away from the center of the aluminum alloy guide rail 1 through a telescopic column 5, an H-shaped block 9 is inserted into the inside of the T-shaped slots 3, an avoidance groove 11 is provided in the middle of the H-shaped block 9, evenly distributed slots 10 are provided on the upper side of the H-shaped block 9, the rectangular block 7 is connected with the adjacent slots 10, a spring 6 is provided between the rotating seat 4 and the adjacent rectangular block 7, the spring 6 is movably sleeved with the outer end of the adjacent telescopic column 5, a dial button 8 is provided on the side of the rectangular block 7 away from the center of the aluminum alloy guide rail 1, and the aluminum alloy The front and rear sides of the aluminum alloy guide rail 1 are provided with guide slots 12, and the guide slots 12 are plugged with guide sockets 13. The left and right sides of the aluminum alloy guide rail 1 are provided with evenly distributed offset baffles 16. The side of the offset baffle 16 close to the center of the aluminum alloy guide rail 1 is provided with a limit strip 17. The lower side of the limit strip 17 is in contact with the upper side of the adjacent mobile guide seat 15. The front and rear sides of the mobile guide seat 15 are provided with synchronization slots 18, and the synchronization slots 18 are plugged with synchronization sockets 19. When assembling and erecting the aluminum alloy rail system of the crane, first insert the corresponding guide sockets 13 and synchronization sockets 19 into the guide slots 12 and synchronization slots 18 at the front end of the initial aluminum alloy guide rail 1, and then insert the rear end of another aluminum alloy guide rail 1 The ends are assembled and connected with the initial aluminum alloy guide rails 1 through the corresponding guide sockets 13 and the synchronous sockets 19, so as to limit the vertical plane movement between the two aluminum alloy guide rails 1, and then the H-shaped card block 9 is inserted into the adjacent T-shaped card slots 3 between the two aluminum alloy guide rails 1, so as to limit the longitudinal movement between the two aluminum alloy guide rails 1, and then the dial button 8 is pulled to drive the rectangular card block 7 to move along the corresponding avoidance groove 11 to the outside of the H-shaped card block 9, and the spring 6 is elastically stretched, and then the dial button 8 is rotated to drive the rectangular card block 7 to rotate to be vertically aligned with the adjacent card slot 10, and then the force applied to the dial button 8 by the card feeding makes the rectangular card block 7 engage with the adjacent card slot 10 through the stretching elastic force of the spring 6, so as to limit the vertical movement of the H-shaped card block 9, and then The two aluminum alloy guide rails 1 are quickly assembled, and the connection operation is convenient during the erection of the aluminum alloy track system. The remaining aluminum alloy guide rails 1 are then assembled and connected in sequence through the same principle, and the aluminum alloy track system can be disassembled and reused later. The device is then fixed to the specified position with bolts through the mounting seat 2, and the moving wheels of the crane are then respectively inserted between the two vertically adjacent moving guide seats 15. The contact friction between the moving wheels and the moving guide seats 15 allows the crane to move along the aluminum alloy track system. The plug-in relationship between the synchronous socket 19 and the synchronous slot 18 allows the moving guide seats 15 to be subjected to force synchronously, thereby avoiding height differences between the moving guide seats 15 due to different compression and shock absorption contraction of the airbag shock absorber 14.By offsetting the baffle plate 16, the movable wheel of the crane is laterally offset and limited. The aluminum alloy rail system of the crane is elastically plugged to splice and fix the rails between the aluminum alloy rail systems of the crane. The rail connection efficiency is high, and the aluminum alloy rail can be disassembled, recycled and reused in the later stage.

[0021] Among them, both ends of the aluminum alloy guide rail 1 are provided with evenly distributed moving guide seats 15 through air bag shock absorbers 14. When the crane moves along the aluminum alloy track system, the air bag shock absorber 14 uses air pressure resistance to absorb the vibration force generated by the moving wheel during the operation of the crane, thereby improving the operation stability of the crane. The air bag shock absorber 14 is a sealed air spring filled with compressed gas, and uses the compressibility of the gas to achieve its spring effect. The air bag uses a height adjustment valve to control the air pressure in the bag to make the stiffness of the air spring adjustable. When the load of the moving guide seat 15 acting on the spring increases, the air pressure increases, and the stiffness of the spring increases. Conversely, when the load of the moving guide seat 15 decreases, the air pressure in the spring decreases and the stiffness decreases, thereby achieving a shock absorbing effect. The aluminum alloy track system of the crane absorbs the vibration force generated during the movement of the crane along the track system through air pressure resistance, thereby improving the movement stability of the crane.

[0022] The working principle of the aluminum alloy rail system of a crane provided by the utility model is as follows: when assembling and erecting the aluminum alloy rail system of the crane, firstly, the guide slot 12 and the synchronization slot 18 of the front end of the initial aluminum alloy guide rail 1 are respectively inserted into the corresponding guide socket 13 and the synchronization socket 19, and then the rear end of another aluminum alloy guide rail 1 is assembled and connected with the initial aluminum alloy guide rail 1 through the corresponding guide socket 13 and the synchronization socket 19, so as to limit the vertical plane movement between the two aluminum alloy guide rails 1, and then the H-shaped card block 9 is inserted into the adjacent T-shaped card slot 3 between the two aluminum alloy guide rails 1, so as to limit the vertical plane movement between the two aluminum alloy guide rails 1. The longitudinal movement limit is performed between the two aluminum alloy guide rails 1, and then the dial button 8 is pulled to drive the rectangular card block 7 to move along the corresponding avoidance groove 11 to the outside of the H-shaped card block 9, the spring 6 is elastically stretched, and then the dial button 8 is turned to drive the rectangular card block 7 to rotate until it is vertically aligned with the adjacent card slot 10, and then the card is sent to apply a force to the dial button 8, and the rectangular card block 7 is engaged with the adjacent card slot 10 through the stretching elastic force of the spring 6, so that the H-shaped card block 9 is vertically limited, thereby realizing the rapid assembly between the two aluminum alloy guide rails 1. The connection operation is convenient during the erection of the aluminum alloy track system, and then the remaining aluminum alloy guide rails 1 are sequentially assembled according to the same principle. The aluminum alloy track system can be disassembled and reused later, and then the device is fixed to the specified position with bolts through the mounting seat 2, and then the moving wheels of the crane are respectively inserted between two vertically adjacent moving guide seats 15, and the contact friction between the moving wheels and the moving guide seats 15 enables the crane to move along the aluminum alloy track system. In this process, the airbag shock absorber 14 uses air pressure resistance to absorb the vibration force generated by the moving wheels during the operation of the crane, thereby improving the operation stability of the crane. The airbag shock absorber 14 is a sealed air spring filled with compressed gas, and the compressibility of the gas is used to achieve its The airbag uses a height-adjusting valve to control the air pressure in the bag so that the stiffness of the air spring is adjustable. When the load on the moving guide seat 15 acting on the spring increases, the air pressure rises, and the stiffness of the spring increases. Conversely, when the load on the moving guide seat 15 decreases, the air pressure in the spring decreases and the stiffness decreases, thereby achieving a shock-absorbing effect. Through the plug-in relationship between the synchronous socket 19 and the synchronous slot 18, the moving guide seat 15 is subjected to force synchronously to avoid height differences between the moving guide seats 15 due to different pressure-absorbing and shock-absorbing contractions of the airbag shock absorber 14. The moving wheel of the crane is laterally offset and limited by the offset baffle 16.

[0023] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An aluminum alloy rail system for a crane, characterized in that: including an aluminum alloy guide rail (1); The aluminum alloy guide rail (1) is provided with evenly distributed mounting seats (2) on its upper side, evenly distributed T-shaped slots (3) are provided on both upper and lower sides of the aluminum alloy guide rail (1), the inside of the T-shaped slots (3) are rotatably connected to a rotating seat (4) via a bearing, a rectangular clamping block (7) is provided on the side of the rotating seat (4) away from the center of the aluminum alloy guide rail (1) via a telescopic column (5), an H-shaped clamping block (9) is inserted into the inside of the T-shaped slots (3), an avoidance groove (11) is provided in the middle of the H-shaped clamping block (9), evenly distributed clamping slots (10) are provided on the upper side of the H-shaped clamping block (9), and the rectangular clamping blocks (7) are clamped with adjacent clamping slots (10).

2. The aluminum alloy rail system for a crane according to claim 1, characterized in that: A spring (6) is provided between the rotating seat (4) and the adjacent rectangular clamping block (7), and the spring (6) is movably sleeved with the outer end of the adjacent telescopic column (5).

3. The aluminum alloy rail system for a crane according to claim 1, characterized in that: A dial button (8) is provided on one side of the rectangular block (7) away from the center of the aluminum alloy guide rail (1).

4. The aluminum alloy rail system for a crane according to claim 1, characterized in that: The aluminum alloy guide rail (1) is provided with guide slots (12) on both the front and rear sides, and guide sockets (13) are inserted into the guide slots (12).

5. The aluminum alloy rail system for a crane according to claim 1, characterized in that: The left and right ends of the aluminum alloy guide rail (1) are both provided with evenly distributed movable guide seats (15) via airbag shock absorbers (14).

6. The aluminum alloy rail system for a crane according to claim 5, characterized in that: The left and right sides of the aluminum alloy guide rail (1) are both provided with evenly distributed offset baffles (16), and the side of the offset baffle (16) close to the center of the aluminum alloy guide rail (1) is provided with a limit strip (17), and the lower side of the limit strip (17) is in contact with the upper side of the adjacent movable guide seat (15).

7. The aluminum alloy rail system for a crane according to claim 5, characterized in that: The movable guide seat (15) is provided with synchronization slots (18) on both the front and rear sides, and synchronization sockets (19) are inserted into the synchronization slots (18).