Card clothing for carding machine cylinder
By designing structures such as notches, limiting posts and magnetic suction parts in the cylinder card clothing of the carding machine, the needle body can be easily disassembled and replaced, which solves the problem in the existing technology that a single card clothing is damaged and the entire array needs to be replaced. problem and reduces the maintenance cost for users.
Patent Information
- Application Number
- CN202420251858.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-02-01
AI Technical Summary
The existing Xilin needle cloth needs to be replaced after a single needle cloth is damaged, resulting in greater user losses.
A card clothing for cylinders of carding machines is designed. By providing notches and limiting posts on the shaft column, combined with magnetic parts and hinged locking structures, the needle body can be easily disassembled and replaced.
It realizes the convenient replacement of a single card cloth after it is damaged, avoids the need to replace the entire array, and reduces the user's maintenance costs and losses.
Smart Images

Figure CN222374852U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of card clothing structures, in particular to a card clothing for a cylinder of a cotton carding machine. Background Art
[0002] Cylinder card clothing is an important accessory on the carding machine. It is composed of many card clothings, which can comb cotton fibers, remove impurities and short fibers, and make the fibers more neat, clean and orderly. During the working process of the carding machine, the cylinder card clothing will continuously rotate, combing the cotton fibers into neat cotton layers and removing impurities and short fibers.
[0003] Existing cylinder card clothings are usually fixedly arranged in an array on a shaft. Although this integrated arrangement can improve the firmness of the cylinder card clothing, if one of the cylinder card clothings in the array is damaged, the damaged cylinder card clothing is likely to cause insufficient combing, twisting or even cutting of the cotton fibers, so that the user has to replace the cylinder card clothing of the entire array, resulting in great losses to the user. Therefore, the utility model aims to provide a cylinder card clothing that is easy to disassemble and maintain. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a card clothing for a cotton carding machine cylinder, which can be easily disassembled and replaced after a single cylinder card clothing is damaged, so as to solve the problem in the prior art that the entire array of cylinder card clothing needs to be replaced when a single cylinder card clothing is damaged.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the utility model provides a kind of card clothing for the cylinder of a cotton carding machine, including a shaft column and a needle body, the shaft column is provided with a bearing part, and also includes a base, on the top of which the needle body is fixed, and the shaft column is provided with a plurality of first slots suitable for at least partial insertion of the base at intervals along its length direction; a first limiting column, the base is provided with a second slot suitable for the insertion of the first limiting column, a third slot is vertically provided at the bottom of the second slot, the third slot passes through the base and is connected with the outside; and a second limiting column, which is provided in the third slot, the top of one end of the second limiting column facing the second slot is inclined, and a fourth slot suitable for the insertion of the second limiting portion is provided in the bearing part.
[0008] Optionally, a first magnetic member is fixed in the first slot, and the first magnetic member is suitable for magnetically adsorbing the base.
[0009] Optionally, a second magnetic attraction member is fixed in the base, the second magnetic attraction member is arranged away from the third notch, and is suitable for magnetically adsorbing the second limiting column.
[0010] Optionally, a pressing portion is installed on one side of the top of the base, and a friction-increasing portion protrudes from the pressing portion.
[0011] Optionally, two hinge seats are spaced apart at the top of the first limiting column, a locking rod is hinged between the two hinge seats, a locking column protrudes downward from the free end of the locking rod, and a locking hole suitable for inserting the locking column is opened on the base.
[0012] Optionally, the locking column is constructed of rubber material.
[0013] (III) Beneficial effects
[0014] Compared with the prior art, the utility model provides a card clothing for a cotton carding machine cylinder, which has the following
[0015] Beneficial effects:
[0016] 1. The utility model moves the first limiting column and the second limiting column to make the base and the bearing part in a relatively fixed state or a relatively non-fixed state, so as to conveniently fix the base in the first notch or remove the base from the first notch, so as to facilitate the user to replace the damaged needle body;
[0017] 2. The utility model provides a first magnetic attraction member. When the user puts the base into the first slot, the magnetic attraction member will magnetically adsorb the base, so that the base will be more stable in the first slot;
[0018] 3. The utility model provides a second magnetic component. After the user pulls out the first limiting column, the second limiting column will be magnetically attracted by the second magnetic component to separate the second limiting column from the fourth slot on the bearing part, thereby improving the efficiency of the user in pulling out the base. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A three-dimensional structural schematic diagram of the utility model is shown;
[0020] Figure 2 A partial three-dimensional structural schematic diagram of the utility model is shown;
[0021] Figure 3 Shows Figure 2 A schematic diagram of the main cutaway structure;
[0022] Figure 4 Shows Figure 3 A schematic diagram of the enlarged structure at point A;
[0023] Figure 5 The utility model is shown in a left-side cutaway structural schematic diagram;
[0024] Figure 6 Shows Figure 5 Schematic diagram of the enlarged structure at B.
[0025] In the figure: 1. shaft column; 2. needle body; 3. bearing part; 4. base; 5. first notch; 6. second notch; 7. third notch; 8. fourth notch; 9. first limit column; 10. second limit column; 11. first magnetic element; 12. second magnetic element; 13. pressing part; 14. friction increasing part; 15. hinge seat; 16. locking rod; 17. locking column; 18. locking hole. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example: See Figures 1 to 6 According to an embodiment of the utility model, a technical solution is provided: a card clothing for a cotton carding machine cylinder, comprising a shaft column 1 and a needle body 2, the shaft column 1 is provided with a bearing part 3, and also comprises a base 4, on the top of which the needle body 2 is fixed, and the shaft column 1 is provided with a plurality of first slots 5 suitable for at least partial insertion of the base 4 at intervals along its length direction; a first limiting column 9, a second slot 6 suitable for the insertion of the first limiting column 9 is provided on the base 4, a third slot 7 is vertically provided at the bottom of the second slot 6, and the third slot 7 passes through the base 4 and is connected to the outside; and a second limiting column 10, which is arranged in the third slot 7, and the top of one end of the second limiting column 10 facing the second slot 6 is inclined, and a fourth slot 8 suitable for the insertion of the second limiting part is provided in the bearing part 3.
[0028] When the user needs to replace the needle body 2 of the carding machine cylinder needle clothing using the above-mentioned structure, the first limit column 9 on the base 4 is pulled out, and then the shaft column 1 is rotated, and the second limit column 10 is separated from the fourth slot 8 on the bearing part 3 by gravity, so that the base 4 and the bearing part 3 are in a non-fixed state, and then the base 4 is taken out to separate it from the first slot 5. At this time, a new needle body 2 fixed to the base 4 is taken out, and the new needle body 2 is placed into the first slot 5 through the base 4. The first limit column 9 is pressed against the inclined surface of the second limit column 10, and the second limit column 10 is pressed into the fourth slot 8, so that the bearing part 3 and the base 4 are in a relatively fixed state. At this point, the disassembly and replacement of the needle body 2 is completed, and the device is convenient for users to replace the damaged needle body 2.
[0029] In this embodiment, a first magnetic component 11 is fixed in the first slot 5, and the first magnetic component 11 is suitable for magnetically adsorbing the base 4; when the user puts the base 4 into the first slot 5, the magnetic component will magnetically adsorb the base 4 to make the base 4 more stable when in the first slot 5.
[0030] In this embodiment, a second magnetic component 12 is fixed in the base 4. The second magnetic component 12 is set away from the third slot 7 and is suitable for magnetically adsorbing the second limiting column 10. After the user pulls out the first limiting column 9, the second limiting column 10 will be magnetically adsorbed by the second magnetic component 12, so that the second limiting column 10 is separated from the fourth slot 8 on the bearing part 3, thereby improving the efficiency of the user pulling out the base 4.
[0031] In this embodiment, a pressing portion 13 is installed on one side of the top of the base 4, and a friction-increasing portion 14 protrudes from the pressing portion 13; when the user presses the base 4 into the first slot 5, the pressing portion 13 is pressed to press the base 4 into the first slot 5, and the friction-increasing portion 14 on the pressing portion 13 increases the friction force of the user's fingers on the base 4, so as to facilitate the user to press the base 4 into the first slot 5.
[0032] In this embodiment, two hinged seats 15 are spaced apart at the top of the first limit column 9, a locking rod 16 is hinged between the two hinged seats 15, a locking column 17 protrudes downward from the free end of the locking rod 16, and a locking hole 18 suitable for inserting the locking column 17 is opened on the base 4; when the user uses the first limit column 9 to press the second limit column 10 into the fourth slot 8, the locking rod 16 on the top of the first limit column 9 is swung to drive the locking column 17 to insert into the locking hole 18, so as to prevent the first limit column 9 from disengaging from the second slot 6 when the shaft column 1 rotates.
[0033] In this embodiment, the locking column 17 is constructed of rubber material; when the locking column 17 is inserted into the locking hole 18, the locking column 17 made of rubber material will increase the friction between the locking hole 18 and the locking column 17 to further prevent the locking column 17 from escaping from the locking hole 18 when the shaft column 1 rotates.
[0034] Working principle: when the user needs to replace the needle body 2, first pull out the first limiting column 9 on the base 4. After the user pulls out the first limiting column 9, the second limiting column 10 will be magnetically attracted by the second magnetic attraction part 12, and the second limiting column 10 will be separated from the fourth slot 8 on the bearing part 3, so that the base 4 and the bearing part 3 are in a non-fixed state, and then the base 4 is taken out to separate it from the first slot 5. At this time, take out a new needle body 2 fixed to the base 4, and put the new needle body 2 into the first slot 5 through the base 4. When the user presses the base 4 into the first slot 5, the pressing part 13 is pressed to press the base 4 into the first slot 5. The friction-increasing part 14 on the pressing part 13 will increase the friction force of the user's fingers on the base 4, so that the user can press the base 4 into the first slot 5. After the user puts the base 4 into the first slot 5 The magnetic attraction part will magnetically absorb the base 4 so that the base 4 will be more stable when it is in the first slot 5, and then press the first limit column 9 against the inclined surface of the second limit column 10, and press the second limit column 10 into the fourth slot 8, so that the bearing part 3 and the base 4 are in a relatively fixed state. When the user uses the first limit column 9 to press the second limit column 10 into the fourth slot 8, the locking rod 16 on the top of the first limit column 9 is swung to drive the locking column 17 to insert into the locking hole 18 to prevent the first limit column 9 from disengaging from the second slot 6 when the shaft column 1 rotates. The locking column 17 made of rubber material will increase the friction between the locking hole 18 and the locking column 17 to further prevent the locking column 17 from disengaging from the locking hole 18 when the shaft column 1 rotates. At this point, the disassembly and replacement of the needle body 2 is completed, and the device is convenient for users to replace damaged needle bodies 2.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A card clothing for a cylinder of a cotton carding machine, comprising a shaft column (1) and a needle body (2), wherein a bearing portion (3) is provided on the shaft column (1), characterized in that: Also includes: A base (4) with the needle body (2) fixed on its top, and a plurality of first notches (5) suitable for at least partially inserting the base (4) are provided on the shaft column (1) at intervals along its length direction; A first limiting column (9), a second notch (6) suitable for inserting the first limiting column (9) is provided on the base (4), a third notch (7) is vertically provided at the bottom of the second notch (6), and the third notch (7) passes through the base (4) and is in communication with the outside; and a second limiting column (10) disposed in the third slot (7); the top of one end of the second limiting column (10) facing the second slot (6) is inclined; and a fourth slot (8) suitable for inserting the second limiting column is provided in the bearing portion (3).
2. The card clothing for a cylinder of a carding machine according to claim 1, characterized in that: A first magnetic attraction member (11) is fixed in the first slot (5), and the first magnetic attraction member (11) is suitable for magnetically adsorbing the base (4).
3. The card clothing for a cylinder of a carding machine according to claim 1, characterized in that: A second magnetic attraction member (12) is fixed inside the base (4), the second magnetic attraction member (12) is arranged away from the third notch (7), and is suitable for magnetically adsorbing the second limiting column (10).
4. The card clothing for a cylinder of a carding machine according to claim 1, characterized in that: A pressing portion (13) is installed on one side of the top of the base (4), and a friction-increasing portion (14) protrudes from the pressing portion (13).
5. The card clothing for a cylinder of a carding machine according to claim 1, characterized in that: Two hinged seats (15) are spaced apart at the top of the first limiting column (9), a locking rod (16) is hinged between the two hinged seats (15), a locking column (17) protrudes downward from the free end of the locking rod (16), and a locking hole (18) suitable for inserting the locking column (17) is opened on the base (4).
6. The card clothing for a cylinder of a carding machine according to claim 5, characterized in that: The locking column (17) is constructed of rubber material.