Rolling type concrete pavement joint cutting device
By designing a rolling concrete pavement cutting device and using lifting components and rollers to achieve longitudinal and transverse cutting, the existing technology problems of hard cutting noise, high dust, and difficulty in ensuring construction quality are solved, achieving a more efficient, economical, and Environmentally friendly construction results.
Patent Information
- Application Number
- CN202421122617.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-22
AI Technical Summary
During the construction of existing concrete pavements, hard cut joints are noisy and dusty, and the construction quality is difficult to guarantee. There are problems of burrs and stress cracks, which are not economical and environmentally friendly.
Design a rolling concrete pavement cutting device that uses lifting components and rollers to achieve vertical and horizontal cutting, reduce dust and noise, and improve construction efficiency and economy.
The rolling seam cutting device reduces construction noise and dust, reduces labor intensity, improves construction efficiency and quality, and is more economical and environmentally friendly.
Smart Images

Figure CN222375161U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete pavement construction, in particular to a rolling concrete pavement cutting device. Background Art
[0002] Cast-in-place concrete surface is widely used in ground construction of highways, municipal projects, industrial plants and other projects. During the construction of concrete pavement, hard cutting is usually used for longitudinal and transverse joints. Hard cutting makes loud noise and generates dust. If the cutting time is not well controlled, burrs or uneven stress cracks will appear, which is neither economical nor environmentally friendly, and the construction quality cannot be guaranteed.
[0003] During the construction of cast-in-place concrete pavement, the construction of longitudinal and transverse joints is crucial to the construction quality of the surface layer. The construction method usually adopted for longitudinal and transverse joints is hard cutting with a hand-push cutting machine. During the whole process, there are several problems as follows: The hand-push cutting machine makes a lot of noise and easily generates dust. If the cutting time is not well controlled, burrs or uneven stress cracks will appear. The hand-push cutting machine requires a lot of manpower and material resources, which is not economical, not environmentally friendly, and cannot guarantee the construction quality.
[0004] Therefore, in view of the above problems, a rolling concrete pavement cutting device is proposed to solve the above problems. Utility Model Content
[0005] The utility model aims at the deficiencies of the prior art and develops a rolling concrete pavement cutting device, which can complete the longitudinal and transverse cutting construction when the concrete surface is finished and calendered, reduce the dust and noise pollution caused by hard cutting, and can reduce the labor intensity and improve the construction efficiency and economy.
[0006] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:
[0007] A rolling concrete pavement cutting device, comprising:
[0008] A support rod, a mounting frame is arranged at one end of the support rod, a roller and a lifting assembly are arranged on the mounting frame, the roller is rotatably connected to the mounting frame, the lifting assembly includes a lifting frame and a lifting power member, the lifting frame is movably arranged on the mounting frame, one end of the lifting power member is arranged on the mounting frame, and the other end of the lifting power member is arranged on the lifting frame for driving the lifting frame to rise and fall as a whole, a slice is arranged on the lifting frame, and the slice is used for cutting seams in the concrete pavement.
[0009] Preferably, the support rod is configured as a telescopic structure, the support rod is connected to the mounting frame via a connecting assembly, and the connecting assembly can change position on the mounting frame.
[0010] Preferably, the connecting assembly includes a connecting seat and a connecting plate. The connecting seat is slidably set on the mounting frame. A slot is set at one end of the connecting seat away from the mounting frame. The connecting plate is set at one end of the support rod, and the connecting plate is snap-connected with the slot.
[0011] Preferably, the roller comprises a left roller and a right roller, both of which are rotatably arranged on a mounting frame, and the axes of the left roller and the right roller are in the same straight line, and a gap is arranged between the left roller and the right roller for placing the slices on the lifting frame.
[0012] Preferably, it also includes a transmission assembly for transmitting and connecting the slice and the drum, the transmission assembly includes a main gear 1, a slave gear 1, a slave gear 2, a main gear 2 and a telescopic shaft, the main gear is coaxially arranged on the drum, the main gear 1 and the slave gear 1 can be meshed and connected, the telescopic shaft is arranged on the mounting frame, the axis of the telescopic shaft is parallel to the axis of the drum, the slave gear 1 and the slave gear 2 are coaxially rotatable on the telescopic shaft, the slave gear 1 is used to drive the slave gear 2 to rotate, the telescopic shaft is used to drive the slave gear 1 and the slave gear 2 to move, the main gear 2 is coaxially connected to the slice, and the main gear 2 and the slave gear 2 can be meshed and connected.
[0013] Preferably, a limiting rod is further included, which is arranged on the mounting frame and is used to locate the position of the lifting frame. When the lifting frame contacts the limiting rod, the axis of the slice and the roller are in the same straight line.
[0014] The effects provided in the utility model content are only the effects of the embodiments, not all the effects of the utility model. The above technical solution has the following advantages:
[0015] 1. The utility model is provided with a lifting component, which can drive the slice to be raised or lowered, so that the slice can be raised after the device completes the slitting. There is no need to manually lift and retract the device and then move it to the next slitting position. The slice can be raised and then driven to move on the concrete surface by the roller. At the same time, the raised slice will not affect the part of the concrete surface where the slitting is not required. After the roller moves to the next slitting location, the slice is lowered so that the slice can be slid again, which reduces the labor intensity of the construction personnel and does not require the steps of lifting and lowering the entire device multiple times, thereby improving the construction efficiency.
[0016] 2. The utility model changes the position of the connection assembly on the mounting frame, thereby changing the operating angle of the construction workers in cutting the seams during construction, thereby achieving cutting seams of different angles or shapes, thereby improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0018] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;
[0019] Figure 2 It is a left-side structural schematic diagram of an embodiment of the utility model;
[0020] Figure 3 It is a schematic diagram of the cross-sectional structure of the left side of an embodiment of the utility model;
[0021] Figure 4 for Figure 3 The enlarged view of point A in the middle;
[0022] Figure 5 It is a schematic diagram of the top view of the structure of the transmission assembly of the embodiment of the utility model in the meshing state;
[0023] Figure 6 It is a schematic diagram of the top view of the partial structure of the transmission assembly of an embodiment of the utility model in a non-engaged state.
[0024] In the figure, 1. support rod; 2. mounting frame; 3. roller; 4. lifting assembly; 5. slicer; 6. connecting assembly; 7. transmission assembly; 8. limit rod; 31. left roller; 32. right roller; 41. lifting frame; 42. lifting power part; 61. connecting seat; 62. connecting plate; 71. main gear 1; 72. slave gear 1; 73. slave gear 2; 74. main gear 2; 75. telescopic shaft. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] like Figure 1-Figure 6 As shown, the utility model provides a technical solution:
[0027] A rolling concrete pavement cutting device, comprising:
[0028] A support rod 1 is provided with a mounting frame 2 at one end of the support rod 1, a roller 3 and a lifting assembly 4 are provided on the mounting frame 2, the roller 3 is rotatably connected to the mounting frame 2, the lifting assembly 4 includes a lifting frame 41 and a lifting power member 42, the lifting frame 41 is rotatably provided on the mounting frame 2 through a rotating shaft, one end of the lifting power member 42 is rotatably provided on the mounting frame 2, and the other end of the lifting power member 42 is rotatably provided on the lifting frame 41, and is used for driving one end of the lifting frame 41 to rotate and lift, the lifting power member 42 can use a small electric push rod, which is convenient and energy-saving, a slice 5 is provided on the lifting frame 41, and the slice 5 is used for cutting seams in the concrete pavement.
[0029] In this embodiment, the support rod 1 is configured as a telescopic structure, and the length of the support rod 1 can be freely adjusted according to construction needs to adapt to the requirements of cutting seams of different distances. The support rod 1 and the mounting frame 2 are clamped by a connecting component 6, and the connecting component 6 and the mounting frame 2 are movably connected. The connecting component 6 can change its position on the mounting frame 2 to change the operating direction of the cutting during construction, so as to be able to cut seams of different directions or shapes, such as oblique seams or arc-shaped seams, thereby improving the practicability of the device.
[0030] In this embodiment, the connecting assembly 6 includes a connecting seat 61 and a connecting piece 62, and the connecting seat 61 is slidably arranged on the mounting frame 2. Specifically, a sliding groove is arranged on the mounting frame 2 along its length direction, and a slider is arranged on the connecting seat 61, and the slider is slidably connected to the sliding groove. Preferably, the slider and the sliding groove adopt a T-shaped connection to prevent the slider from falling off the sliding groove, and a positioning bolt is arranged on the slider, and the relative position of the slider on the mounting frame 2 is temporarily fixed by tightening the positioning bolt, so that the connection is more stable. A card slot is arranged on the side of the connecting seat 61 away from the mounting frame 2, and notches are arranged on one side and the bottom of the card slot. The connecting piece 62 is arranged at one end of the support rod 1, and the connecting piece 62 is clamped between the card slot. Further preferably, a tightening cover is threadedly arranged at one end of the support rod 1 close to the connecting piece 62, and the tightening cover can be screwed in by screwing in the thread of the tightening cover, so that the tightening cover can be close to the connecting piece 62 until the tightening cover contacts the outer wall of the card slot, so as to apply force to the outer wall of the card slot, so that the connecting piece 62 and the card slot are tightly fitted, thereby improving the stability of the device.
[0031] In another embodiment, the main body of the mounting frame 2 is configured to be semicircular, a sliding groove is configured along the circumference of the semicircle, and an angle scale can be configured on the outer side of the sliding groove with the center of the semicircle as the center to facilitate accurate adjustment of different angles of the connecting component 6, thereby improving the practicability of the device.
[0032] In this embodiment, the roller 3 includes a left roller 31 and a right roller 32, and the left roller 31 and the right roller 32 are both rotatably arranged on the mounting frame 2 through bearings, and the axes of the left roller 31 and the right roller 32 are in the same straight line. The left roller 31 and the right roller 32 are respectively arranged at two ends of the mounting frame 2, and a gap is set between the left roller 31 and the right roller 32. The gap is used to place the lifting frame 41 and the slice 5 on the lifting frame 41, and the axis of the slice 5 is in the same straight line with the axis of the roller 3 when the slice is cut, thereby improving the quality of the cutting construction.
[0033] In this embodiment, a transmission assembly 7 is also included, which is used to transmit and connect the slice 5 and the drum 3, so that the slice 5 and the drum 3 rotate together, and the cutting quality is better. The transmission assembly 7 includes a main gear 1 71, a slave gear 1 72, a slave gear 2 73, a main gear 2 74 and a telescopic shaft 75. The main gear 1 71 is coaxially arranged on the drum 3, and the main gear 1 71 and the slave gear 1 72 can be meshed and connected. The telescopic shaft 75 is arranged on the mounting frame 2. The telescopic shaft 75 can be a small electric push rod. The axis of the telescopic shaft 75 is parallel to the axis of the drum 3. A slave gear 1 72 and a slave gear 2 73 are coaxially arranged on the shaft 75 for rotation. The slave gear 1 72 is used to drive the slave gear 2 73 to rotate. The telescopic shaft 75 is used to drive the slave gear 1 72 and the slave gear 2 73 to move together, so that the main gear 1 71 and the slave gear 1 72, the slave gear 2 73 and the main gear 2 74 are all out of meshing state, so as to facilitate the lifting and lowering of the lifting assembly 4 and the slice 5 without being affected by the gear meshing. The main gear 2 74 is coaxially connected with the slice 5, and the main gear 2 74 and the slave gear 2 73 can be meshed and connected, thereby improving the stability of the device.
[0034] In this embodiment, the diameters of the main gear 1 71 and the main gear 2 74 are set to be consistent, the diameters of the slave gear 1 72 and the slave gear 2 73 are set to be consistent, and the diameters of the main gear 1 71, the main gear 2 74, the slave gear 1 72 and the slave gear 2 73 are all no larger than the diameter of the drum 3, so as to prevent the concrete from affecting the transmission assembly 7 in the working state, thereby improving the stability of the device, and the distance between the main gear 1 71 and the main gear 2 74 is set to be consistent with the distance between the slave gear 1 72 and the slave gear 2 73, so that they can mesh at the same time. At the same time, considering that the gear teeth may interfere with each other when the telescopic shaft 75 is retracted to make the gears mesh, during the retraction of the telescopic shaft 75, the support rod 1 can be slightly pushed and pulled to make the slice 5 and the drum 3 rotate slightly, driving the main gear 1 71 and the main gear 2 74 to rotate slightly so that the gears can be fully meshed, thereby improving the practicability of the device.
[0035] In this embodiment, two groups of transmission components 7 can be provided, and the two groups of transmission components 7 are respectively connected to the left roller 31 and the right roller 32, so that when the left roller 31 and the right roller 32 rotate, they jointly drive the slice 5 to rotate, further improving the stability of the device.
[0036] In another embodiment, the slice 5 is detachably arranged on the lifting frame 41, and the slice 5 includes a plurality of slices 5 with different diameters. The slices 5 with different diameters can be replaced according to construction requirements and concrete thickness, thereby improving the practicability of the device.
[0037] In this embodiment, a limit rod 8 is also included. The limit rod 8 is arranged on the mounting frame 2 and is used to locate the position of the lifting frame 41, so that when the lifting frame 41 contacts the limit rod 8, the axis of the slice 5 and the roller 3 are exactly in the same straight line, thereby improving the stability of the device. Preferably, the outer skin of the limit rod 8 is wrapped with a flexible material such as rubber to reduce the damage caused by the collision between the lifting frame 41 and the limit rod 8, thereby extending the service life of the device and improving the economy.
[0038] Working principle: according to the needs of the construction site, the support rod 1 is extended to a suitable length, the connecting assembly 6 is adjusted to a suitable position on the mounting frame 2, and the relative positions of the support rod 1 and the mounting frame 2 are temporarily fixed by positioning bolts and tightening covers, the device is placed on the surface of the concrete to be cut, the lifting power member 42 is started, the lifting frame 41 is rotated and lowered until the lifting frame 41 contacts the limit rod 8, the lifting power member 42 is paused, at this time, the axis of the slice 5 is in the same straight line as the axis of the roller 3, then the telescopic shaft 75 is retracted, and the roller 3 and the slice 5 are slightly rolled at the same time, so that the slave gear 1 72 and the main gear 1 71 are meshed with each other, and the slave gear 2 73 and the main gear 2 74 are meshed with each other; the support rod 1 is manually pushed or pulled to rotate the roller 3, thereby driving the slice 5 to rotate at the same time, so as to realize cutting on the concrete pavement, and the roller 3 is rotated. The cylinder 3 can level the concrete pavement on both sides of the slit while driving the slice 5 to slit, thereby improving the practicability of the device. After the slit is cut at one position, the telescopic shaft 75 is extended, so that the slave gear 72 is no longer meshed with the main gear 1 71, and the slave gear 2 73 is no longer meshed with the main gear 2 74, and then the lifting power member 42 is started again, so that the output end of the lifting power member 42 is retracted, driving the lifting frame 41 to rotate and rise, so as to drive the slice 5 to rise. After the slice 5 has no contact with the concrete pavement, the lifting power member 42 is suspended, and the construction personnel do not need to lift the device as a whole, and can use the rollers as walking wheels, and can drive the device as a whole to move on the concrete pavement by pulling the support rod 1, and after reaching the next slit position, the slice 5 is put down again for slit construction, thereby reducing labor intensity and improving construction efficiency.
[0039] The parts not described in detail in the present invention are all conventional technical means known to those skilled in the art.
[0040] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0041] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
[0043] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A rolling concrete pavement cutting device, characterized in that: include: A support rod (1) is provided at one end of the support rod (1), a mounting frame (2) is provided on the mounting frame (2), a roller (3) and a lifting assembly (4) are provided on the mounting frame (2), the roller (3) and the mounting frame (2) are rotatably connected, the lifting assembly (4) comprises a lifting frame (41) and a lifting power member (42), the lifting frame (41) is movably provided on the mounting frame (2), one end of the lifting power member (42) is provided on the mounting frame (2), the other end of the lifting power member (42) is provided on the lifting frame (41) and is used to drive one end of the lifting frame (41) to move up and down, a slice (5) is provided on the lifting frame (41), and the slice (5) is used to cut a slit in a concrete pavement.
2. A rolling concrete pavement cutting device according to claim 1, characterized in that: The support rod (1) is configured as a telescopic structure; the support rod (1) and the mounting frame (2) are connected via a connecting assembly (6), and the connecting assembly (6) and the mounting frame (2) are movably connected.
3. A rolling concrete pavement cutting device according to claim 2, characterized in that: The connecting assembly (6) comprises a connecting seat (61) and a connecting piece (62); the connecting seat (61) is slidably arranged on the mounting frame (2); a clamping groove is arranged on a side of the connecting seat (61) away from the mounting frame (2); the connecting piece (62) is arranged at one end of the support rod (1), and the connecting piece (62) is clamped to the clamping groove.
4. A rolling concrete pavement cutting device according to claim 3, characterized in that: The roller (3) comprises a left roller (31) and a right roller (32), and the left roller (31) and the right roller (32) are both rotatably arranged on the mounting frame (2), and the axes of the left roller (31) and the right roller (32) are located on the same straight line, and a gap is arranged between the left roller (31) and the right roller (32) for placing the slices (5) on the lifting frame (41).
5. A rolling concrete pavement cutting device according to claim 4, characterized in that: The invention also comprises a transmission assembly (7) for transmitting and connecting the slice (5) and the drum (3). The transmission assembly (7) comprises a main gear 1 (71), a slave gear 1 (72), a slave gear 2 (73), a main gear 2 (74) and a telescopic shaft (75). The main gear 1 (71) is coaxially arranged on the drum (3). The main gear 1 (71) and the slave gear 1 (72) can be meshed and connected. The telescopic shaft (75) is arranged on the mounting frame (2). The axis of the telescopic shaft (75) is parallel to the axis of the drum (3). The slave gear 1 (72) and the slave gear 2 (73) are coaxially arranged on the telescopic shaft (75) for rotation. The slave gear 1 (72) is used to drive the slave gear 2 (73) to rotate. The telescopic shaft (75) is used to drive the slave gear 1 (72) and the slave gear 2 (73) to move together. The main gear 2 (74) is coaxially connected to the slice (5), and the main gear 2 (74) and the slave gear 2 (73) can be meshed and connected.
6. A rolling concrete pavement cutting device according to claim 5, characterized in that: It also includes a limiting rod (8) disposed on the mounting frame (2) and used to locate the position of the lifting frame (41); when the lifting frame (41) is in contact with the limiting rod (8), the axis of the slice (5) and the roller (3) are located in the same straight line.