Safe and efficient purification dust-free room

By introducing air purifiers, transfer racks and canning equipment into the clean room, the potential pollution hazards and safety issues in the production of electronic-grade products in existing clean rooms have been solved, and a more efficient and safer production environment has been achieved.

CN222376135UActive Publication Date: 2025-01-21DONGGUAN RUIZHONG NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420623068.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-01-21
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

The existing clean room has hidden dangers of pollution in the production of electronic-grade products, which cannot meet the production needs of higher-level products, and volatile gases are difficult to collect during operation, so the operation safety is not guaranteed.

Method used

Design a safe and efficient clean room, including a top air purifier, sealed door, transfer window, movable transfer rack and canning equipment. The air is purified through the multi-layer filter of the air purifier and ultraviolet disinfection lamp, and the air is transferred Racks and spindles simplify product handling and equipment operation.

Benefits of technology

It improves the efficiency of production operations and the quality of the production environment, reduces the defective rate, meets the production needs of higher-level products, and improves the standardization and safety of the production site.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dust-free rooms, and discloses a safe and efficient purification dust-free room which comprises a dust-free room body, an air purifier is welded to the top end of the dust-free room body, a sealing door is hinged to the front face of the dust-free room body, a delivery window is fixedly connected to the side face of the dust-free room body, and a movable conveying frame is installed in the dust-free room body. The conveying frame can be pushed out of or into the dust-free chamber from the delivery window, universal wheels are fixedly connected to the bottom end of the conveying frame, a conveying rail is arranged on the conveying frame, a row of rolling rotating shafts are installed on the conveying rail, canning equipment is arranged in the dust-free chamber, and the conveying frame is provided with a conveying belt. The canning equipment can be pushed out of or pushed into the dust-free room along the conveying track of the conveying frame. By arranging the equipment, the production operation efficiency and the production environment quality are integrally improved, the reject ratio is reduced, meanwhile, the requirement for producing higher-grade products is met, meanwhile, the production field is improved to be more standard and tidy, and the safety is also greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of clean rooms, in particular to a safe and efficient clean room. Background Art

[0002] A clean room is a specially designed room that removes pollutants such as particles, harmful air, and bacteria from the air within a certain space, and controls the indoor temperature, cleanliness, indoor pressure, air flow speed and distribution, noise, vibration, lighting, and static electricity within a certain required range.

[0003] Compare authorization number 201920031695.8 A clean room, comprising: a curtain hung inside the factory building, the lower end of the curtain extending to the bottom of the factory building; in the closed space enclosed by the curtain and the factory building, an FFU fan filter unit is installed on the upper top surface, and a flow groove is provided at the intersection of the lower end of the curtain and the bottom of the factory building. An ion fan is also provided inside the closed space. The airflow in the closed space is discharged to the factory building outside the closed space through the flow groove under the action of the FFU fan filter unit and the ion fan. A metal plate is laid on the lower bottom surface of the closed space, and a grounding copper wire is buried under the metal plate. A sticky mat is laid in the flow groove. The above structure is simple and flexible, easy to build, and does not require the use of air conditioning. It can still create a dust-free environment with low energy consumption and low cost.

[0004] This kind of clean room has a simple and flexible structure, is easy to build, and does not require air conditioning to create a dust-free environment with low energy consumption and low cost. However, the equipment is used to produce electronic products of various specifications. After testing, the current production environment is at the 10,000-level, which poses a great risk of pollution to the production quality. In addition, the production environment cannot meet the needs of producing higher-level products, and the company's subsequent development is restricted. At the same time, the volatile gases generated during the operation are difficult to collect, and the safety of the operation cannot be guaranteed. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a safe and efficient clean room.

[0006] The utility model is implemented by the following technical scheme: a safe and efficient clean dust-free room, comprising a dust-free room, an air purifier is welded on the top of the dust-free room, a sealing door is hinged on the front of the dust-free room, a transfer window is fixedly connected to the side of the dust-free room, a movable conveying rack is installed inside the dust-free room, the conveying rack can be pushed out of or into the dust-free room from the transfer window, a universal wheel is fixedly connected to the bottom end of the conveying rack, a conveying track is provided on the conveying rack, a row of rotatable rotating shafts are installed on the conveying track, a canning device is arranged inside the dust-free room, and the canning device can be pushed out or into the dust-free room along the conveying track of the conveying rack.

[0007] Through the above technical solution, an air purifier refers to a product that can absorb, decompose or transform various air pollutants generally including PM, dust, pollen, odor, decoration pollution such as formaldehyde, bacteria, allergens, etc., and effectively improve the cleanliness of the air.

[0008] As a further improvement of the above scheme, an installation groove is opened inside the air purifier, an adsorption net is fixedly connected to the inner wall of the air purifier, a filter element is bonded to the bottom end of the adsorption net, and an ultraviolet disinfection lamp is fixedly connected to the inner wall of the air purifier.

[0009] Through the above technical solutions, the ultraviolet disinfection lamp can effectively kill bacteria and viruses in the air. The filter element and adsorption net are responsible for purifying particles, dust, pollen, bacteria, etc. in the air. Different types of filters can filter particles of different sizes.

[0010] As a further improvement of the above solution, the transfer windows are symmetrically distributed with the clean room as the center, and the number of the transfer windows is set to two.

[0011] As a further improvement of the above solution, the length of the conveying rack extends through the clean room to the rear end, and the canning equipment is located inside.

[0012] Through the above technical solution, the length of the conveyor rack and the number of universal wheels can be set according to the actual length of the clean room, and the number of rotating shafts can be set to several, and the actual number can be set according to the overall length of the conveyor rack, so that the canning equipment can be moved to the interior of the clean room for canning operations by rotating multiple rotating shafts.

[0013] As a further improvement of the above solution, the number of the air purifiers is set to three, the ultraviolet disinfection lamps are symmetrically distributed with the air purifier as the center, and the number of the ultraviolet disinfection lamps is set to two.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The utility model improves the overall production efficiency and the quality of the production environment through the equipment, reduces the defect rate, and meets the production needs of higher-level products. At the same time, the production site is improved to be more standardized and tidy, and the safety is also greatly improved.

[0016] The utility model can reduce the workers' carrying of heavier products and save their physical strength by setting up a conveyor rack, move the clean room to a designated production area, move the filling equipment into the clean room for filling operations, turn on the UUF purification of the clean room, inspect the clean room every 10 minutes, repeat the operation if it does not meet the standards, and after meeting the standards, the operator wears a clean suit and enters the clean room to start the operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is one of the overall structural diagrams of the utility model;

[0018] Figure 2 This is the second schematic diagram of the overall structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the air purifier of the utility model;

[0020] Figure 4 A schematic diagram of the structure for pushing the transfer rack into or out of the clean room from the transfer window.

[0021] Figure 5 This is a structural perspective view of the filling equipment placed in a clean room.

[0022] Description of main symbols:

[0023] 1. Dust-free room; 2. Air purifier; 3. Sealed door; 4. Transfer window; 5. Canning equipment; 6. Conveyor rack; 7. Universal wheel; 8. Rotating shaft; 9. Installation slot; 10. Adsorption net; 11. Filter element; 12. Ultraviolet disinfection lamp. DETAILED DESCRIPTION

[0024] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0025] Please combine Figure 1-5This embodiment is a safe and efficient clean room, including a clean room 1, an air purifier 2 is welded on the top of the clean room 1, a sealing door 3 is hinged on the front of the clean room 1, a transfer window 4 is fixedly connected to the side of the clean room 1, a movable conveying rack 6 is installed inside the clean room 1, the conveying rack 6 can be pushed out of the transfer window 4 or pushed into the clean room 1, a universal wheel 7 is fixedly connected to the bottom of the conveying rack 6, a conveying track is provided on the conveying rack 6, a row of rotatable shafts 8 are installed on the conveying track, a canning device 5 is provided inside the clean room 1, the canning device 5 can be pushed out or pushed into the clean room 1 along the conveying track of the conveying rack, and the filling device 5 is used for filling liquid chemicals. The utility model improves the overall production efficiency and the quality of the production environment through equipment, reduces the defective rate, and meets the production of higher-level products. At the same time, the production site is improved to be more standardized and tidy, and the safety is also greatly improved. The utility model can reduce the workers' carrying of heavier products and save their physical strength by setting up a conveyor rack, move the clean room to a designated production area, move the filling equipment into the clean room for filling operations, turn on the UUF purification of the clean room, and inspect the clean room every 10 minutes. If the standards are not met, the operation is repeated. After the standards are met, the operator wears a clean suit and enters the clean room to start the filling operation.

[0026] The air purifier 2 of the present utility model refers to a product that can absorb, decompose or transform various air pollutants generally including PM, dust, pollen, odor, decoration pollution such as formaldehyde, bacteria, allergens, etc., and effectively improve the cleanliness of the air.

[0027] An installation groove 9 is provided inside the air purifier 2 , an adsorption net 10 is fixedly connected to the inner wall of the air purifier 2 , a filter element 11 is bonded to the bottom end of the adsorption net 10 , and an ultraviolet disinfection lamp 12 is fixedly connected to the inner wall of the air purifier 2 .

[0028] The ultraviolet disinfection lamp 12 can effectively kill bacteria and viruses in the air. The filter element 11 and the adsorption net 10 are responsible for purifying particles, dust, pollen, bacteria, etc. in the air. Different types of filters can filter particles of different sizes.

[0029] The transfer windows 4 are symmetrically distributed with the clean room 1 as the center, and the number of the transfer windows 4 is set to two.

[0030] The length of the conveyor frame 6 extends through the clean room 1 to the rear end, and the canning equipment 5 is located inside. By setting the rotating shaft 8 at the top of the conveyor frame 6, the staff can reduce the need to carry heavier products and save their physical strength.

[0031] The number of rotating shafts 8 is set to be several, and the actual number can be set according to the overall length of the conveying rack 6, so that the canning equipment 5 can be moved to the interior of the clean room 1 for canning operations by the rotation of multiple rotating shafts 8. The length of the conveying rack 6 and the number of universal wheels 7 can be set according to the actual length of the clean room 1.

[0032] The number of the air purifiers 2 is set to three, the ultraviolet disinfection lamps 12 are symmetrically distributed with the air purifier 2 as the center, and the number of the ultraviolet disinfection lamps 12 is set to two.

[0033] The implementation principle of a safe and efficient clean room in the embodiment of the present application is as follows: the clean room 1 is moved to a designated production area, the filling equipment 5 is moved into the clean room 1, the UUF purification of the clean room 1 is turned on, and the clean room 1 is inspected every 10 minutes. If it does not meet the standard, the operation is repeated. After meeting the standard, the operator wears a clean suit and enters the clean room 1 to start the canning operation. By setting up the overall equipment, the production efficiency and the quality of the production environment are improved, the defective rate is reduced, and the production needs of higher-level products are met. At the same time, the production site is improved to be more standardized and tidy, and the safety is also greatly improved. By setting the rotating shaft 8 at the top of the conveyor frame 6, the staff can reduce the handling of heavier products and save the staff's physical strength.

[0034] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A safe and efficient clean room, characterized in that: The present invention comprises a clean room (1), wherein an air purifier (2) is welded to the top of the clean room (1), a sealing door (3) is hingedly connected to the front of the clean room (1), a transfer window (4) is fixedly connected to the side of the clean room (1), a movable conveying rack (6) is installed inside the clean room (1), and the conveying rack (6) can be pushed out of the transfer window (4) or pushed into the clean room (1), a universal wheel (7) is fixedly connected to the bottom end of the conveying rack (6), a conveying track is provided on the conveying rack (6), and a row of rotatable rotating shafts (8) are installed on the conveying track, and a canning device (5) is arranged inside the clean room (1), and the canning device (5) can be pushed out of the clean room (1) along the conveying track of the conveying rack.

2. A safe and efficient clean room as claimed in claim 1, characterized in that: The air purifier (2) has a mounting groove (9) formed inside, an adsorption net (10) is fixedly connected to the inner wall of the air purifier (2), a filter element (11) is bonded to the bottom end of the adsorption net (10), and an ultraviolet disinfection lamp (12) is fixedly connected to the inner wall of the air purifier (2).

3. A safe and efficient clean room as claimed in claim 1, characterized in that: The transfer windows (4) are symmetrically distributed with the clean room (1) as the center, and the number of the transfer windows (4) is set to two.

4. A safe and efficient clean room as claimed in claim 1, characterized in that: The length of the conveying rack (6) extends through the clean room (1) to the rear end, and the canning equipment (5) is located inside the clean room (1).

5. A safe and efficient clean room as claimed in claim 2, characterized in that: The number of the air purifiers (2) is set to three, the ultraviolet disinfection lamps (12) are symmetrically distributed with the air purifier (2) as the center, and the number of the ultraviolet disinfection lamps (12) is set to two.

Citation Information

Patent Citations

  • Dust-free room

    CN209679774U