Shovel plate part convenient for collecting materials
By setting baffle plates on both sides of the transport chute at the shovel section of the tunnel boring machine, and using an adjustment and control structure to adjust the gap between the baffle plates, the problem of transport device jamming caused by incomplete crushing of large particles of material is solved, and the efficiency of the equipment is improved. Transportation efficiency and reliability.
Patent Information
- Application Number
- CN202421345981.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The transportation tank of the existing boring machine shovel plate part lacks a screening structure, resulting in the large-particle material not being completely broken, which may cause lag after entering the transportation device, affecting the normal operation of the equipment.
A shovel plate section is designed to facilitate the collection of materials. A first placement cavity and a second placement cavity are provided on both sides of the transport trough, and a number of first baffle plates are provided in between. The adjustment structure and control structure are used to adjust the baffles. The gaps between the plates are used to screen materials of suitable size into the transport device.
It effectively prevents large particle materials from directly entering the transportation device, avoids jamming problems, and improves the transportation efficiency and reliability of the equipment.
Smart Images

Figure CN222376494U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shovel plate parts, and in particular to a shovel plate part which is convenient for collecting materials. Background Art
[0002] A tunnel boring machine is a mechanical device specially used for underground engineering or tunnel construction. The blade of a tunnel boring machine often refers to a device used to cut and move soil, rock or other materials.
[0003] The working method of the existing shovel section of the tunnel boring machine is: by rotating the star wheel on the shovel section, the star wheel collides and crushes the materials entering the shovel section, and at the same time, the materials are transported from the transport trough to the transport device.
[0004] Although this enables the shovel section to crush and transport materials through the star wheel, the following problems still exist: since the slot of the shovel section transport trough lacks a screening structure, some large particles of material may enter the transport trough without being completely crushed. After entering the transport device, the large volume of the particles may cause the transport device to jam, affecting the normal operation of the tunnel boring machine. Utility Model Content
[0005] The utility model provides a shovel plate part which is convenient for collecting materials, solves the problem in the prior art that materials with larger volumes are easy to enter the transport trough and cause the transport device to jam, and improves the practicability of the equipment.
[0006] The technical solution of the utility model is as follows:
[0007] A shovel plate part for collecting materials, comprising a shovel plate body,
[0008] A shovel head portion is provided on the shovel plate body, and a transport groove is provided on the shovel plate body away from the shovel head portion. The shovel plate body is rotatably connected with a first star wheel and a second star wheel, and the side walls on both sides of the transport groove are respectively provided with a first placement cavity and a second placement cavity, and a plurality of first material baffle plates are provided between the first placement cavity and the second placement cavity. A first adjusting structure for adjusting the spacing between the first material baffle plates and keeping the spacing between adjacent first material baffle plates equal is provided in the first placement cavity, and a second adjusting structure for adjusting the spacing between the first material baffle plates and keeping the spacing between adjacent first material baffle plates equal is provided in the second placement cavity. The first adjusting structure is also provided with a first control structure for controlling the first adjusting structure and fixing the position of the first adjusting structure, and the second adjusting structure is also provided with a second control structure for controlling the second adjusting structure and fixing the position of the second adjusting structure.
[0009] Further, the first adjustment structure includes a scissors jack. One end of the scissors jack is rotatably connected to the first placement cavity, and one end of each of the first baffle plates is rotatably connected to the scissors jack. The first adjustment structure and the second adjustment structure have the same structure.
[0010] Further, the first control structure includes a control bolt. A threaded hole is provided at the end of the first placement cavity away from the scissors jack. The control bolt is threadedly connected to the threaded hole. A sliding member is provided at the end of the control bolt. A limiting hole is provided on the side surface of the sliding member. A rotating hole is provided at the end of the limiting hole close to the threaded hole. The control bolt is rotatably connected to the rotating hole. A limiting bolt is provided in the limiting hole. The limiting bolt is fixedly connected to the control bolt. The first control structure and the second control structure have the same structure.
[0011] Further, a sliding rail is also fixed in the first placement cavity. A sliding groove is provided in the sliding rail. The sliding groove has a "冂"-shaped structure. The sliding member is slidably connected to the sliding groove.
[0012] Further, the first star wheel includes a rotating disk. A plurality of crushing blades are fixedly connected to the outer periphery of the rotating disk through threaded connection. An anti-collision layer is also fixed on the crushing blades. The anti-collision layer is made of rubber material. The first star wheel and the second star wheel have the same structure.
[0013] Further, a second baffle plate is provided at the end of the mouth of the transport groove away from the control bolt, and a third baffle plate is provided at the end of the mouth of the transport groove close to the control bolt. One end of the second baffle plate abuts against the first baffle plate. The other end of the second baffle plate is fixedly connected to the transport groove. A part of the vertical projection plane of the third baffle plate falls within the vertical projection plane of the other first baffle plate.
[0014] Further, a limiting baffle is fixedly connected to the outer periphery of the shovel plate body. The limiting baffle is of an annular structure. A shoveling material notch is provided on the side of the limiting baffle close to the shovel head.
[0015] The working principle and beneficial effects of the present utility model are as follows:
[0016] The working process of this embodiment: The material to be crushed and transported enters the shovel plate body through the shoveling material notch. Driven by the rotation of the first star wheel and the second star wheel, the material is crushed and transported to the transport groove. At this time, some fine particles enter the transport device through the gaps between the first baffle plates. Some large-particle materials are blocked by the gaps between the first baffle plates and cannot directly enter the transport device. They can only be crushed again under the drive of the first star wheel and the second star wheel until they can enter the transport groove.
[0017] The utility model sets a plurality of first material baffles on the shovel plate body, and adjusts the gaps between the fixed first material baffles through the first control structure, the second control structure, the first adjustment structure and the second adjustment structure, so as to screen materials of appropriate size to enter the transport device. The utility model replaces the design of the prior art that uses a star wheel to drive the materials to enter the transport device directly, so that the user can screen the volume of the materials entering the transport device according to actual needs, so as to prevent large particles from entering the transport device and causing jamming. The utility model has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0019] Figure 1 It is a structural schematic diagram of the prior art;
[0020] Figure 2 The overall structure of this embodiment is shown in FIG. Figure 1 ;
[0021] Figure 3 The overall structure of this embodiment is shown in FIG. Figure 2 ;
[0022] Figure 4 This is a schematic diagram of the internal structure of the first placement cavity and the second placement cavity in this embodiment;
[0023] Figure 5 Schematic diagram of the control structure in this embodiment.
[0024] In the figure:
[0025] 1. Shovel plate body; 11. Limit baffle; 12. Shovel notch; 13. Shovel head; 14. Transport trough; 15. Threaded hole; 21. First star wheel; 211. Rotating disk; 212. Crushing blade; 213. Anti-collision layer; 22. Second star wheel; 3. First baffle plate; 41. Second baffle plate; 42. Third baffle plate; 5. Control bolt; 61. First placement cavity; 62. Second placement cavity; 7. Scissors; 8. Sliding rail; 81. Sliding groove; 9. Sliding member; 91. Limit hole; 911. Rotating hole; 92. Limit bolt. DETAILED DESCRIPTION
[0026] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] like Figure 2 to Figure 5 As shown, this embodiment proposes a shovel board part that is convenient for collecting materials, and its structure includes a shovel board body 1. The shovel head 13 in this embodiment is arranged on the shovel board body 1, and the transportation trough 14 is arranged on the side of the shovel board body 1 away from the shovel head 13, which is used to install a transportation device to facilitate the transportation of materials processed by the shovel board. The first star wheel 21 and the second star wheel 22 are both rotatably arranged on the shovel board body 1, the first placement cavity 61 and the second placement cavity 62 are respectively arranged on the side walls on both sides of the transportation trough 14, and a plurality of first baffle plates 3 are arranged between the first placement cavity 61 and the second placement cavity 62. The first adjustment structure is arranged in the first placement cavity 61, which is used to adjust the spacing between the first baffle plates 3 and keep the spacing between adjacent first baffle plates 3 equal. The second adjustment structure is arranged in the second placement cavity 62, which is used to adjust the spacing between the first baffle plates 3 and keep the spacing between adjacent first baffle plates 3 equal. The first control structure is arranged on the first adjustment structure, which is used to control the first adjustment structure and fix the position of the first adjustment structure. The second control structure is arranged on the second adjustment structure, which is used to control the second adjustment structure and fix the position of the second adjustment structure.
[0028] The limit baffle 11 in this embodiment is fixedly arranged on the outer periphery of the shovel plate body 1, and the limit baffle 11 is an annular structure. The shovel material notch 12 is arranged on the side of the limit baffle 11 close to the shovel head 13. The limit baffle 11 in this embodiment is designed to prevent the material from being thrown off the shovel material body during the rotation of the first star wheel 21 and the second star wheel 22. The shovel material notch 12 is designed to make it easier for the material to enter the shovel material body.
[0029] The first star wheel 21 in this embodiment includes a rotating disk 211, a plurality of crushing blades 212 are fixedly arranged on the outer periphery of the rotating disk 211 by screw threads, an anti-collision layer 213 is fixedly arranged on the crushing blades 212, and the anti-collision layer 213 is made of rubber material. The first star wheel 21 has the same structure as the second star wheel 22. Such a design is to ensure the strength of the crushing blades 212 and prevent the crushing blades 212 from being broken or damaged.
[0030] In this embodiment, the second baffle plate 41 is arranged at the end of the notch of the transport trough 14 away from the control bolt 5, and the third baffle plate 42 is arranged at the end of the notch of the transport trough 14 close to the control bolt 5. One end of the second baffle plate 41 abuts against the first baffle plate 3, and the other end of the second baffle plate 41 is fixedly connected to the transport trough 14. The vertical projection surface of the third baffle plate 42 partially falls within the vertical projection surface of the first baffle plate 3 on the other side. The second baffle plate 41 is designed to allow large particles on the first baffle plate 3 to slide out of the second baffle plate 41. The third baffle plate 42 is designed to prevent large particles from entering the transport device.
[0031] The first adjustment structure in this embodiment includes a scissors fork 7. One end of the scissors fork 7 is rotatably connected to the first placement cavity 61, and one end of each first baffle plate 3 is rotatably connected to the scissors fork 7. The first adjustment structure and the second adjustment structure have the same structure. The design of the scissors fork 7 enables the distance between each first baffle plate to be equal when adjusting the position of the first baffle plate to adjust the distance between the first baffle plates.
[0032] The first control structure in this embodiment includes a control bolt 5. A threaded hole 15 is provided at the end of the first placement cavity 61 away from the scissors fork 7. The control bolt 5 is threadedly connected to the threaded hole 15. A sliding member 9 is provided at the end of the control bolt 5. A limiting hole 91 is provided on the side of the sliding member 9. A rotating hole 911 is provided at the end of the limiting hole 91 close to the threaded hole 15. The control bolt 5 is rotatably connected to the rotating hole 911. A limiting bolt 92 is provided in the limiting hole 91. The limiting bolt 92 is fixedly connected to the control bolt 5. The first control structure and the second control structure have the same structure. Such a design not only ensures that the distance between the first baffle plates can be adjusted by rotating the control bolt 5, but also enables self-locking after the adjustment of the distance between the first baffle plates is completed, avoiding the expansion or reduction of the distance between the first baffle plates during the working process. In this embodiment, when rotating, the control bolt 5 of the first control structure and the control bolt 5 of the second control structure can be rotated simultaneously to control the movement of both ends of the first baffle plate 3, so that the movement of the first baffle plate 3 is not prone to deviation.
[0033] The sliding rail 8 in this embodiment is fixedly arranged in the first placement cavity 61. A sliding groove 81 is arranged in the sliding rail 8. The sliding groove 81 is of a "冂" - shaped structure. The sliding member 9 is slidably connected to the sliding groove 81. Such a design ensures that the sliding member 9 slides more stably in the sliding groove 81 and does not deviate during sliding.
[0034] The working process of this embodiment: The materials to be broken and transported enter the shoveling body through the shoveling notch 12. Driven by the rotation of the first star wheel 21 and the second star wheel 22, the materials are broken and transported to the transport trough 14. At this time, some fine particles enter the transport device through the gaps between the first baffle plates 3. At this time, some large - particle materials are blocked by the gaps between the first baffle plates 3 and cannot directly enter the transport device, and can only be re - broken under the drive of the first star wheel 21 and the second star wheel 22 until they can enter the transport trough 14.
[0035] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A shovel plate part convenient for collecting materials, including a shovel plate body (1), characterized in that a shovel head part (13) is provided on the shovel plate body (1), a transport groove (14) is provided on the side of the shovel plate body (1) away from the shovel head part (13), a first star wheel (21) and a second star wheel (22) are rotatably connected to the shovel plate body (1), a first placement cavity (61) and a second placement cavity (62) are respectively provided on the side walls on both sides of the transport groove (14), a number of first baffle plates (3) are provided between the first placement cavity (61) and the second placement cavity (62), a first adjustment structure for adjusting the distance between the first baffle plates (3) and keeping the distance between adjacent first baffle plates (3) equal is provided in the first placement cavity (61), a second adjustment structure for adjusting the distance between the first baffle plates (3) and keeping the distance between adjacent first baffle plates (3) equal is provided in the second placement cavity (62), a first control structure for controlling the first adjustment structure and fixing the position of the first adjustment structure is further provided on the first adjustment structure, and a second control structure for controlling the second adjustment structure and fixing the position of the second adjustment structure is further provided on the second adjustment structure.
2. A shovel plate portion for facilitating material collection according to claim 1, characterized in that: The first adjustment structure includes a shear fork (7), one end of the shear fork (7) is rotatably connected to the first placement cavity (61), and one end of each first baffle plate (3) is rotatably connected to the shear fork (7). The first adjustment structure and the second adjustment structure have the same structure.
3. A shovel plate portion for facilitating material collection according to claim 2, characterized in that: The first control structure includes a control bolt (5). A threaded hole (15) is provided at the end of the first placement cavity (61) away from the shear fork (7). The control bolt (5) is threadedly connected to the threaded hole (15). A sliding part (9) is provided at the end of the control bolt (5). A limiting hole (91) is provided on the side surface of the sliding part (9). A rotating hole (911) is provided at the end of the limiting hole (91) close to the threaded hole (15). The control bolt (5) is rotatably connected to the rotating hole (911). A limiting bolt (92) is provided in the limiting hole (91). The limiting bolt (92) is fixedly connected to the control bolt (5). The first control structure and the second control structure have the same structure.
4. A shovel plate portion for facilitating material collection according to claim 3, characterized in that: A sliding rail (8) is further fixed in the first placement cavity (61). A sliding groove (81) is provided in the sliding rail (8). The sliding groove (81) is of a "冂"-shaped structure. The sliding part (9) is slidably connected to the sliding groove (81).
5. A shovel plate portion for facilitating material collection according to claim 1, characterized in that: The first star wheel (21) includes a rotating disk (211). A number of crushing blades (212) are fixedly connected to the outer periphery of the rotating disk (211) by threaded connection. An anti-collision layer (213) is further fixed on the crushing blade (212). The anti-collision layer (213) is made of rubber material. The first star wheel (21) and the second star wheel (22) have the same structure.
6. A shovel plate portion for facilitating material collection according to claim 3, characterized in that: A second material baffle plate (41) is provided at the end of the notch of the transport trough (14) away from the control bolt (5), and a third material baffle plate (42) is provided at the end of the notch of the transport trough (14) close to the control bolt (5). One end of the second material baffle plate (41) abuts against the first material baffle plate (3), and the other end of the second material baffle plate (41) is fixedly connected to the transport trough (14), and a vertical projection surface of the third material baffle plate (42) partially falls within the vertical projection surface of the first material baffle plate (3) on the other side.
7. A shovel plate portion for facilitating material collection according to claim 1, characterized in that: A limit baffle (11) is fixed on the outer periphery of the shovel plate body (1), the limit baffle (11) is an annular structure, and a shovel material notch (12) is provided on the side of the limit baffle (11) close to the shovel head (13).