Energy-saving rapid drying equipment for denim production

By introducing a collection mechanism and a drying mechanism into the rapid drying equipment for denim production, the problem of long drying time in the existing equipment is solved, a more efficient moisture squeezing and drying process is achieved, and the overall quality of the equipment is improved. efficiency and product quality.

CN222378701UActive Publication Date: 2025-01-21FOSHAN CHUNXU TEXTILE TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421011512.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-21
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing rapid drying equipment for the production of energy-saving denims lacks the operation of extruding moisture in advance, resulting in most wet denims entering the machine directly to dry, which increases the drying time and affects efficiency.

Method used

A rapid drying equipment is designed that includes a collection mechanism and a drying mechanism. The collection mechanism squeezes the moisture on the denim through the pressure plate and the transmission roller, and discharges the moisture through the drainage outlet. The drying mechanism uses electric heating pipes, fans and dehumidification The machine speeds up the drying process.

Benefits of technology

By squeezing moisture in advance, drying time is shortened, drying efficiency is improved, and the quality and processing convenience of denim are ensured through the shaping and ironing mechanism.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222378701U_ABST
    Figure CN222378701U_ABST
Patent Text Reader

Abstract

The utility model discloses energy-saving rapid drying equipment for denim production, which relates to the technical field of drying equipment and comprises a machine body and a drying mechanism, and a first cavity, a drying cavity and a second cavity are arranged in the machine body. According to the energy-saving type rapid drying equipment for denim production, when most denim enters the machine body, the denim may contain much moisture, an electric push rod pushes a connecting plate upwards to drive a pressing plate to move upwards, when a first transmission roller conveys the denim, the pressing plate and the first transmission roller extrude the denim, and the denim is dried; in the extruding process, the buffering force of a pressing plate can be increased through a connecting rod and a supporting spring, the situation that the pressing plate and a first transmission roller are attached too tightly, and conveying of denim is affected is prevented, then extruded water flows down from through holes of the pressing plate and a connecting plate to enter a collecting box, the water is collected, and then the water is discharged out through a water discharging opening; subsequent drying is facilitated, and the drying working efficiency of the energy-saving type rapid drying equipment for denim production is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of drying equipment, in particular to energy-saving fast drying equipment for denim production. Background Art

[0002] Denim is a thick, yarn-dyed warp twill cotton cloth. The warp yarn is dark in color, usually indigo blue, and the weft yarn is light in color, usually light gray or scoured white yarn. It is also called indigo denim. Denim fabrics need to be dried using drying equipment during production and processing. Therefore, an energy-saving fast drying equipment for denim production is needed. Energy-saving fast drying equipment for denim production usually refers to drying equipment used in denim production lines. It is designed to improve production efficiency, reduce energy consumption, and ensure the quality of denim.

[0003] However, the existing energy-saving fast drying equipment for denim production has the following disadvantages: most of the wet denim will directly enter the machine body for drying operation, and there is a lack of operation to squeeze out some of the moisture in advance. Due to the large amount of moisture, the drying time will be longer, affecting the drying efficiency. Therefore, the current energy-saving fast drying equipment for denim production needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide an energy-saving fast drying device for denim production, so as to solve the problem raised by the above-mentioned background technology that most of the wet denim on the market currently enters the machine body directly for drying operation, lacks the operation of squeezing out part of the moisture in advance, and the drying time becomes longer due to a lot of moisture, which affects the drying efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: energy-saving fast drying equipment for denim production, including a machine body and a drying mechanism, wherein a No. 1 cavity, a drying cavity and a No. 2 cavity are provided inside the machine body, the drying mechanism is arranged inside the drying cavity, a No. 2 driving roller is installed in the middle of the drying cavity through a bearing, an inlet is provided on one side of the machine body, and an outlet is provided on the other side of the machine body, a No. 1 driving roller is installed inside the No. 1 cavity through a bearing, a collecting mechanism is provided below the No. 1 driving roller, a No. 3 driving roller is installed inside the outlet through a bearing, an ironing mechanism and a shaping mechanism are installed inside the No. 2 cavity, and a drainage outlet is connected to one side of the collecting mechanism.

[0006] Preferably, the drying mechanism comprises an electric heating tube, a fan, a dehumidifier and an exhaust pipe, the electric heating tube and the fan are installed at the upper and lower ends of the drying chamber, the top of the drying chamber is connected to the exhaust pipe, and the top of the exhaust pipe is connected to the dehumidifier.

[0007] Preferably, the collecting mechanism includes a pressure plate, a supporting spring, an electric push rod, a connecting plate, a supporting frame, a collecting box and a connecting rod, and a collecting box is provided below the No. 1 driving roller.

[0008] Preferably, support frames are installed at both ends of the collection box, an electric push rod is provided in a built-in groove above the support frame, and a connecting plate is connected to the top of the electric push rod.

[0009] Preferably, a connecting rod is slidably connected in the built-in groove above the connecting plate, a supporting spring is sleeved on the outer side of the connecting rod, a pressure plate is connected above the connecting rod, and one side of the collection box is connected to the drain outlet.

[0010] Preferably, the shaping mechanism comprises a guide tube, an electromagnetic pulse valve, an air inlet pipe, a fixing frame and a nozzle, the fixing frame is installed inside the No. 2 chamber, and the guide tube is provided inside the fixing frame.

[0011] Preferably, one end of the guide tube is connected to a nozzle, the other end of the guide tube is connected to an electromagnetic pulse valve, and one end of the electromagnetic pulse valve close to the outside of the machine body is connected to an air intake pipe.

[0012] Preferably, the ironing mechanism comprises a heating cylinder, a connecting block and a No. 4 transmission roller, and the No. 4 transmission roller is installed inside the No. 2 cavity via a bearing.

[0013] Preferably, a connecting block is connected to the outer side of the fourth transmission roller, and a heating cylinder is connected to the outer side of the connecting block.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the energy-saving fast drying equipment for denim production:

[0015] 1. A collecting mechanism is provided. When most denim enters the machine body, the denim is relatively moist and may contain a lot of water. The connecting plate can be pushed upward by the electric push rod to drive the pressing plate to move upward. When the No. 1 transmission roller is conveying the denim, the pressing plate and the No. 1 transmission roller squeeze the denim to squeeze out the water on the denim. During the squeezing process, the buffering force of the pressing plate can be increased by the connecting rod and the supporting spring to prevent the pressing plate and the No. 1 transmission roller from fitting too tightly and affecting the conveying of the denim. Subsequently, the squeezed water flows down from the through holes of the pressing plate and the connecting plate into the collecting box. The collecting box collects the water and then discharges it through the drain port, which is beneficial to subsequent drying and improves the drying efficiency of the energy-saving fast drying equipment for denim production.

[0016] 2. It is equipped with a shaping mechanism and an ironing mechanism. When the denim is dried, wrinkles are likely to form and need to be ironed. The denim can directly enter the middle of the two No. 4 transmission rollers, and then the No. 4 transmission roller drives the heating cylinder to rotate, so that the heating cylinder irons and squeezes the denim, which can quickly iron out the wrinkles. Then, the air is inhaled from the air intake pipe through the electromagnetic pulse valve, and then the air is transported to the nozzle through the guide pipe, and the air is sprayed out to cool the newly ironed denim, so that the denim can be shaped, which is convenient for the subsequent processing of the denim and improves the practicality of energy-saving fast drying equipment for denim production. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the side cross-sectional structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the main cross-sectional structure of the collection mechanism of the utility model;

[0021] Figure 5 This is a schematic diagram of the front cross-sectional structure of the ironing mechanism of the utility model;

[0022] Figure 6 It is a three-dimensional structural schematic diagram of the ironing mechanism of the utility model.

[0023] In the figure: 1. body; 2. No. 1 cavity; 3. drying cavity; 4. No. 2 cavity; 5. drying mechanism; 51. electric heating tube; 52. fan; 53. dehumidifier; 54. exhaust pipe; 6. No. 1 driving roller; 7. collecting mechanism; 71. pressing plate; 72. supporting spring; 73. electric push rod; 74. connecting plate; 75. supporting frame; 76. collecting box; 77. connecting rod; 8. No. 2 driving roller; 9. shaping mechanism; 91. guide tube; 92. electromagnetic pulse valve; 93. air inlet pipe; 94. fixing frame; 95. nozzle; 10. inlet; 11. outlet; 12. No. 3 driving roller; 13. ironing mechanism; 131. heating cylinder; 132. connecting block; 133. No. 4 driving roller; 14. drain outlet. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-6 The utility model provides a technical solution: an energy-saving fast drying device for denim production, comprising a machine body 1 and a drying mechanism 5, wherein the machine body 1 is provided with a No. 1 cavity 2, a drying cavity 3 and a No. 2 cavity 4, wherein the drying mechanism 5 is arranged inside the drying cavity 3, wherein a No. 2 driving roller 8 is installed in the middle of the drying cavity 3 through a bearing, an inlet 10 is provided on one side of the machine body 1, and an outlet 11 is provided on the other side of the machine body 1, wherein a No. 1 driving roller 6 is installed inside the No. 1 cavity 2 through a bearing, a collecting mechanism 7 is provided below the No. 1 driving roller 6, a No. 3 driving roller 12 is installed inside the outlet 11 through a bearing, an ironing mechanism 13 and a shaping mechanism 9 are installed inside the No. 2 cavity 4, and a drain outlet 14 is connected to one side of the collecting mechanism 7.

[0026] according to Figure 1-3 As shown, the drying mechanism 5 includes an electric heating tube 51, a fan 52, a dehumidifier 53 and an exhaust pipe 54. The electric heating tube 51 and the fan 52 are installed at the upper and lower ends of the drying chamber 3. The top of the drying chamber 3 is connected to the exhaust pipe 54, and the top of the exhaust pipe 54 is connected to the dehumidifier 53. A filter is installed on the side of the fan 52 close to the outside of the body 1.

[0027] In specific implementation, when the denim is dried, after the denim is transferred by the No. 1 transmission roller 6 to the No. 2 transmission roller 8 of the drying chamber 3, the heat is released through the electric heating tube 51, and then the fan 52 drives the heat to circulate up and down. The filter can prevent dust from entering the drying chamber 3 from the fan 52, and then the dehumidifier 53 drives the exhaust pipe 54 to extract moisture from the drying chamber 3, thereby accelerating the drying efficiency of the denim.

[0028] according to Figure 2 , Figure 3 and Figure 4As shown, the collecting mechanism 7 includes a pressure plate 71, a supporting spring 72, an electric push rod 73, a connecting plate 74, a supporting frame 75, a collecting box 76 and a connecting rod 77. A collecting box 76 is provided below the No. 1 driving roller 6. Support frames 75 are installed at both ends of the collecting box 76. An electric push rod 73 is provided in a built-in groove above the support frame 75. A connecting plate 74 is connected above the electric push rod 73. A connecting rod 77 is slidably connected in the built-in groove above the connecting plate 74. A supporting spring 72 is sleeved on the outer side of the connecting rod 77. A pressure plate 71 is connected above the connecting rod 77. One side of the collecting box 76 is connected to the drain outlet 14. The connecting plate 74 and the pressure plate 71 are both provided with through holes distributed at intervals.

[0029] In specific implementation, when most denim enters the machine body 1, the denim is relatively moist and may contain a lot of water. The connecting plate 74 can be pushed upward by the electric push rod 73, so that the connecting plate 74 drives the pressing plate 71 to move upward. When the No. 1 transmission roller 6 is conveying the denim, the pressing plate 71 and the No. 1 transmission roller 6 squeeze the denim to squeeze out the water on the denim. During the squeezing process, the buffering force of the pressing plate 71 can be increased by the connecting rod 77 and the supporting spring 72 to prevent the pressing plate 71 and the No. 1 transmission roller 6 from being too tightly fitted, thereby affecting the conveying of the denim. Subsequently, the squeezed water flows down from the through holes of the pressing plate 71 and the connecting plate 74 into the collecting box 76. The collecting box 76 collects the water and then discharges the water through the drain port 14, which is beneficial to subsequent drying and improves the drying efficiency of the energy-saving fast drying equipment for denim production.

[0030] according to Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, the shaping mechanism 9 includes a guide tube 91, an electromagnetic pulse valve 92, an air intake pipe 93, a fixing frame 94 and a nozzle 95. The fixing frame 94 is installed inside the No. 2 chamber 4. The guide tube 91 is arranged inside the fixing frame 94. One end of the guide tube 91 is connected to the nozzle 95. The other end of the guide tube 91 is connected to the electromagnetic pulse valve 92. The end of the electromagnetic pulse valve 92 close to the outer side of the body 1 is connected to the air intake pipe 93. The ironing mechanism 13 includes a heating cylinder 131, a connecting block 132 and a No. 4 transmission roller 133. The No. 4 transmission roller 133 is installed inside the No. 2 chamber 4 through a bearing. The outer side of the No. 4 transmission roller 133 is connected to the connecting block 132. The outer side of the connecting block 132 is connected to the heating cylinder 131. The number of the nozzles 95 is 2, and the nozzles 95 are respectively distributed at both ends of the outlet 11.

[0031] In specific implementation, after the denim is dried, wrinkles are likely to form and need to be ironed. The denim can directly enter the middle of the two No. 4 drive rollers 133, and then the No. 4 drive roller 133 drives the heating cylinder 131 to rotate, so that the heating cylinder 131 irons and squeezes the denim, which can quickly iron out the wrinkles. Then, air is inhaled from the air inlet pipe 93 through the electromagnetic pulse valve 92, and then the air is transported to the nozzle 95 through the guide pipe 91, and the air is sprayed out to cool the newly ironed denim, so that the denim is shaped, which is convenient for subsequent denim processing and improves the practicality of energy-saving fast drying equipment for denim production.

[0032] Working principle: When using the energy-saving fast drying equipment for denim production, first, put the denim in from the inlet 10, convey the denim through the No. 1 transmission roller 6, squeeze out the water in the No. 1 chamber 2 and discharge it from the drain port 14, and then enter the drying chamber 3, and convey it through the No. 2 transmission roller 8, so that the drying mechanism 5 quickly dries the upper and lower surfaces of the denim, and then enters the No. 2 chamber 4, and then conveys it from the outlet 11 through the No. 4 transmission roller 133 and the No. 3 transmission roller 12. During the conveying process, the denim is ironed and flattened by the shaping mechanism 9 and the ironing mechanism 13, and blow-shaped, which improves the working efficiency and practicality of the energy-saving fast drying equipment for denim production. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An energy-saving fast drying device for denim production, comprising a machine body (1) and a drying mechanism (5), characterized in that: The machine body (1) is provided with a first chamber (2), a drying chamber (3) and a second chamber (4), the drying mechanism (5) is arranged inside the drying chamber (3), a second transmission roller (8) is mounted in the middle of the drying chamber (3) via a bearing, an inlet (10) is provided on one side of the machine body (1), and an outlet (11) is provided on the other side of the machine body (1), a first transmission roller (6) is mounted inside the first chamber (2) via a bearing, a collecting mechanism (7) is provided below the first transmission roller (6), a third transmission roller (12) is mounted inside the outlet (11) via a bearing, an ironing mechanism (13) and a shaping mechanism (9) are mounted inside the second chamber (4), and a drainage outlet (14) is connected to one side of the collecting mechanism (7).

2. The energy-saving fast drying equipment for denim production according to claim 1 is characterized in that: The drying mechanism (5) comprises an electric heating tube (51), a fan (52), a dehumidifier (53) and an exhaust pipe (54); the electric heating tube (51) and the fan (52) are installed at the upper and lower ends of the drying chamber (3); the upper part of the drying chamber (3) is connected to the exhaust pipe (54); and the upper part of the exhaust pipe (54) is connected to the dehumidifier (53).

3. The energy-saving fast drying equipment for denim production according to claim 1 is characterized in that: The collecting mechanism (7) comprises a pressing plate (71), a supporting spring (72), an electric push rod (73), a connecting plate (74), a supporting frame (75), a collecting box (76) and a connecting rod (77), and a collecting box (76) is provided below the No. 1 driving roller (6).

4. The energy-saving fast drying equipment for denim production according to claim 3 is characterized by: Support frames (75) are installed at both ends of the collection box (76), an electric push rod (73) is arranged in a built-in groove above the support frame (75), and a connecting plate (74) is connected above the electric push rod (73).

5. The energy-saving fast drying equipment for denim production according to claim 4 is characterized in that: A connecting rod (77) is slidably connected in a built-in groove above the connecting plate (74), a supporting spring (72) is sleeved on the outer side of the connecting rod (77), a pressing plate (71) is connected above the connecting rod (77), and one side of the collecting box (76) is connected to the drain outlet (14).

6. The energy-saving fast drying equipment for denim production according to claim 1 is characterized by: The shaping mechanism (9) comprises a flow guide tube (91), an electromagnetic pulse valve (92), an air inlet pipe (93), a fixing frame (94) and a nozzle (95); the fixing frame (94) is installed inside the second chamber (4); and the flow guide tube (91) is arranged inside the fixing frame (94).

7. The energy-saving fast drying equipment for denim production according to claim 6 is characterized by: One end of the flow guide tube (91) is connected to a nozzle (95), the other end of the flow guide tube (91) is connected to an electromagnetic pulse valve (92), and one end of the electromagnetic pulse valve (92) close to the outside of the machine body (1) is connected to an air intake pipe (93).

8. The energy-saving rapid drying equipment for denim production according to claim 1 is characterized by: The ironing mechanism (13) comprises a heating cylinder (131), a connecting block (132) and a fourth transmission roller (133), and the fourth transmission roller (133) is installed inside the second cavity (4) via a bearing.

9. The energy-saving rapid drying equipment for denim production according to claim 8, characterized in that: The outer side of the fourth transmission roller (133) is connected to a connection block (132), and the outer side of the connection block (132) is connected to a heating cylinder (131).