Terminal wiring detector

By designing the terminal wiring detector, using the assembly detection seat, detection rod, undercut pressure rod and terminal limit rod, combined with the automated operation of the driving mechanism, the problems of low manual assembly efficiency and high work intensity in the existing technology are solved, and the problem is achieved Efficient assembly and inspection.

CN222379326UActive Publication Date: 2025-01-21CTS ZHONGSHAN TECH
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Patent Information

Application Number
CN202421009934.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-21
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The assembly of existing automotive plug-in terminals requires manual operation, which is low in efficiency and high working strength, making it difficult to achieve efficient assembly and inspection.

Method used

Design a terminal wiring detector, which includes an assembly detection seat, a detection rod, an undercut pressure rod and a terminal limit rod, and realizes the automated assembly and detection process through a driving mechanism.

Benefits of technology

Through automated assembly and inspection processes, production efficiency is improved, workers' labor intensity is reduced, and defective products with poor assembly can be effectively detected.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a terminal wiring detector which is characterized in that the terminal wiring detector comprises an assembly detection seat, the assembly detection seat is provided with an assembly hole capable of positioning a female terminal, and the assembly detection seat is provided with a detection rod, a back-off pressing rod and a terminal limiting rod; the inverted buckle pressing rod is driven by the first driving mechanism to punch an inverted buckle on the female terminal so that the inverted buckle can be buckled with the male terminal, and the terminal limiting rod is driven by the second driving mechanism to move and can be clamped with a step on the female terminal so as to prevent the female terminal from being separated from an assembly hole. The detection rod can be driven by the third driving mechanism to push and press the male terminal. By means of the device, the production efficiency is improved, and the labor intensity of workers is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to a vehicle plug-in terminal assembly device, in particular to a terminal wiring detector. Background Art

[0002] The assembly of a vehicle plug terminal requires inserting a male terminal into a female terminal, then clamping the male terminal by squeezing the undercut on the female terminal housing, and manually checking whether the male terminal and the female terminal are clamped together. The above assembly and detection are all done manually, which is not only inefficient but also labor-intensive. Therefore, the applicant has designed a terminal wiring detector to solve the above problem. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a terminal wiring detector.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A terminal wiring detector, characterized in that it includes an assembly detection seat, the assembly detection seat is provided with an assembly hole capable of positioning a female terminal, the assembly detection seat is provided with a detection rod, an undercut pressure rod and a terminal limiting rod, the undercut pressure rod is driven by a first driving mechanism to punch out the undercut on the female terminal so that it is snapped together with the male terminal, the terminal limiting rod is driven by a second driving mechanism to move and can be snapped with the step on the female terminal to prevent the female terminal from falling out of the assembly hole, and the detection rod can push the male terminal by being driven by a third driving mechanism.

[0006] It also includes a base and a rotating mechanism. The assembly detection seat is arranged on the base through a bearing, and the assembly detection seat is driven to rotate by the rotating mechanism.

[0007] The rotating mechanism includes a rotating drive cylinder installed on the base, an arc guide hole, and a guide plate connected to the rotating drive cylinder, wherein the guide plate is provided with a guide groove, and the assembly detection seat is provided with a guide rod and a guide wheel rotatably matched with the guide rod, wherein the guide wheel is located in the guide groove and the guide rod is located in the arc guide hole.

[0008] The first driving mechanism comprises a punching cylinder mounted on an assembly detection seat, the assembly detection seat is provided with a top hole penetrating with the assembly hole, the undercut pressure rod is connected to the punching cylinder and punches the undercut through the top hole.

[0009] The second driving mechanism comprises a limit cylinder mounted on the assembly detection seat, the assembly detection seat is provided with a limit hole penetrating the assembly hole, the terminal limit rod is connected to the limit cylinder and is engaged with the step on the female terminal through the limit hole.

[0010] The second driving mechanism also includes a connecting rod, one end of which is hinged to the assembly detection seat and connected to the terminal limit rod, and the other end of the connecting rod is provided with a long hole, the limit cylinder is provided with a connecting seat, the connecting seat is provided with a guide shaft, and the guide shaft is located in the long hole.

[0011] The driving mechanism three comprises a detection cylinder mounted on the assembly detection seat, the assembly detection seat is provided with a detection hole which penetrates the assembly hole, and the detection rod is connected to the detection cylinder and pushes the male terminal through the detection hole.

[0012] It also includes a clamping seat and a wire clamping seat, the clamping seat is provided with a clamp for clamping the wire harness, and the wire clamping seat is provided with a wire clamp positioning groove.

[0013] The assembly detection seat is provided with a sliding hole and a slider matched with the sliding hole, the detection hole is located in the slider, a reset spring and a limit boss are provided in the detection hole, a rod cap is provided on the detection rod, one end of the reset spring abuts against the rod cap and the other end abuts against the limit boss, the detection hole is closed by an end plate, and the slider is connected to the detection cylinder.

[0014] The beneficial effects of the utility model are as follows: the undercut pressure rod of the utility model is driven by the driving mechanism one to punch out the undercut on the female terminal so that it is buckled with the male terminal, thereby realizing the assembly of the female terminal and the male terminal; and the terminal limiting rod is driven by the driving mechanism two to move and can be locked with the step on the female terminal to prevent the female terminal from falling out of the assembly hole, and the detection rod can push the male terminal through the driving mechanism three. Through the above structure, it is possible to detect whether the male terminal and the female terminal are well buckled. Through this device, not only the production efficiency is improved, but also the labor intensity of workers is greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0016] Figure 1 It is the overall structural view of the utility model;

[0017] Figure 2 It is an exploded structural view of the rotating mechanism;

[0018] Figure 3 It is the exploded structure view of the assembly inspection part;

[0019] Figure 4 It is the exploded structural view of the inspection part;

[0020] Figure 5 It is a cross-sectional view of the assembly inspection part. DETAILED DESCRIPTION

[0021] The advantages and features of the present disclosure and its implementation methods will be explained by the following embodiments described with reference to the accompanying drawings. However, the present disclosure can be embodied in different forms and should not be interpreted as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided so that the present disclosure will be comprehensive and complete, and will fully convey the scope of the present disclosure to those skilled in the art. In addition, the present disclosure is limited only by the scope of the claims.

[0022] The shapes, sizes, ratios, angles and numbers disclosed in the drawings for describing the embodiments of the present disclosure are only examples, and therefore the present disclosure is not limited to the details shown. Throughout this specification, the same reference numerals refer to the same elements. In the following description, when the detailed description of the relevant known functions or configurations is determined to be unnecessary to blur the focus of the present disclosure, the detailed description will be omitted. In the case of using "including", "having" and "comprising" described in this specification, other parts may be added unless "only" is used. Unless otherwise indicated, the terms in the singular may include plural forms.

[0023] When explaining an element, although not explicitly described, the element is understood to include a range of error.

[0024] When describing a positional relationship, for example, when the positional relationship is described as "on," "above," "below," and "adjacent to," unless "immediately" or "directly" is used, one or more parts may be arranged between two other parts.

[0025] When describing a time relationship, for example, when a time sequence is described as “after,” “subsequently,” “next,” and “before,” discontinuous cases may be included unless “just” or “directly” is used.

[0026] It should be understood that although the terms "first", "second", etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from other elements. For example, a first element may be referred to as a second element, and similarly, a second element may be referred to as a first element without departing from the scope of the present disclosure.

[0027] As those skilled in the art can fully understand, the features of the different embodiments of the present disclosure can be coupled or combined with each other in part or in whole, and can cooperate with each other in various ways and be driven technically. The embodiments of the present disclosure can be performed independently of each other, or can be performed together in a mutually dependent relationship.

[0028] Reference Figures 1 to 5The utility model discloses a terminal wiring detector, including an assembly detection seat 1, on which an assembly hole 3 capable of positioning a female terminal 2 is provided, and on which a detection rod 4, an undercut pressure rod 5 and a terminal limiting rod 6 are provided. The undercut pressure rod 5 is driven by a driving mechanism 1 to punch the undercut on the female terminal 2 so that it is snapped together with a male terminal 7, and the terminal limiting rod 6 is driven by a driving mechanism 2 to move and can be snapped with a step on the female terminal 2 to prevent the female terminal 2 from falling out of the assembly hole 3, and the detection rod 4 can push the male terminal 7 through the drive of a driving mechanism 3.

[0029] The working principle of the above technical solution is as follows: first, the female terminal 2 is manually placed into the assembly hole 3, and then the male terminal 7 is inserted into the female terminal 2, and the driving mechanism 1 is operated to drive the undercut pressure rod 5 to punch the undercut on the female terminal 2 so that it is snapped together with the male terminal 7; then the driving mechanism 2 is operated to drive the terminal limit rod 6 to engage with the step on the female terminal 2 to prevent the female terminal 2 from slipping out of the assembly hole 3, and then the driving mechanism 3 is operated to drive the detection rod 4 to push the male terminal 7. If the undercut is not snapped into place, the male terminal 7 will move under the push of the detection rod 4. By manually detecting whether it moves or taking a photo with a camera to detect whether it moves, defective products that are not properly assembled can be detected.

[0030] As a further structure, it also includes a base 8 and a rotating mechanism. The assembly detection seat 1 is set on the base 8 through a bearing 9, and the assembly detection seat 1 is rotated by the rotating mechanism. For the convenience of the assemblers, we drive the assembly detection seat 1 to rotate through the rotating mechanism before assembly so that the assembly hole 3 faces the operator, which is convenient for the operator to load the material. After the loading is completed, the rotating mechanism drives the assembly detection seat 1 to reset, and then the driving mechanism 1, the driving mechanism 2, and the driving mechanism 3 start working again. The bearing 9 is a commonly used part, so the specific installation structure of the bearing 9 is not described in detail.

[0031] Its specific structure is that the rotating mechanism includes a rotating drive cylinder 10 installed on the base 8, an arc guide hole 11, and a guide plate 12 connected to the rotating drive cylinder 10, wherein the guide plate 12 is provided with a guide groove 13, and the assembly detection seat 1 is provided with a guide rod 14 and a guide wheel 15 rotatably matched with the guide rod 14, wherein the guide wheel 15 is located in the guide groove 13 and the guide rod 14 is located in the arc guide hole 11. Through the above structure, the linear push of the rotating drive cylinder 10 is converted into the rotational motion of the assembly detection seat 1, thereby rotating the assembly detection seat 1. Compared with using a motor or a rotating cylinder to drive the assembly detection seat 1 to rotate, the cost is low, and one side of the guide plate 12 is also provided with a buffer cylinder that is against it. The rotational connection between the guide rod 14 and the guide wheel 15 is a conventional technology, so it is not described in detail.

[0032] As shown in the figure, the driving mechanism 1 includes a stamping cylinder 16 installed on the assembly detection seat 1, and the assembly detection seat 1 is provided with a top hole 17 that penetrates the assembly hole 3. The undercut pressure rod 5 is connected to the stamping cylinder 16 and is stamped through the top hole 17. As a further structure, the undercut pressure rod 5 is connected to the stamping cylinder 16 through a stamping frame 18. The assembly detection seat 1 is provided with a frame groove 19, and the stamping frame 18 can move in the frame groove 19. The stamping frame 18 has two side rods arranged opposite to each other, and the whole is in an inverted concave shape. One side rod is connected to the undercut pressure rod 5, and a buffer spring 20 is provided between the other side rod and the assembly detection seat 1 to prevent the undercut pressure rod 5 from being too much of an impact force that may damage the terminal.

[0033] As shown in the figure, the second driving mechanism includes a limit cylinder 21 installed on the assembly detection seat 1, and the assembly detection seat 1 is provided with a limit hole 22 that penetrates the assembly hole 3. The terminal limit rod 6 is connected to the limit cylinder 21 and is locked with the step on the female terminal 2 through the limit hole 22, so as to prevent the female terminal 2 from being driven out of the assembly hole 3 when the detection hole pushes the male terminal 7. As a further structure, the second driving mechanism also includes a connecting rod 23, one end of which is hinged to the assembly detection seat 1 and connected to the terminal limit rod 6, and the other end of the connecting rod 23 is provided with a long hole (not shown in the figure), and the limit cylinder 21 is provided with a connecting seat 24, and a guide shaft (not shown in the figure) is provided in the connecting seat 24, and the guide shaft is located in the long hole. The above structure is converted into the linear movement of the limit rod through the swing of the connecting rod 23. Since there is no installation position above the assembly detection seat 1, the limit cylinder 21 can only be installed on the side of the assembly detection seat 1, but the terminal limit rod 6 needs to move downward from the top of the assembly detection seat 1 to a position where it can be engaged with the step on the female terminal 2. We adopt the above structure to convert the linear movement of the limit cylinder 21 into the linear movement of the terminal limit rod 6 through the swing of the connecting rod 23.

[0034] As shown in the figure, the driving mechanism three includes a detection cylinder 27 installed on the assembly detection seat 1, and the assembly detection seat 1 is provided with a detection hole 28 that penetrates the assembly hole 3. The detection rod 4 is connected to the detection cylinder 27 and pushes the male terminal 7 through the detection hole 28. As a further preferred structure, since the impact force of the cylinder is relatively large, it is easy to knock out the assembled male terminal 7, and therefore the assembly detection seat 1 is provided with a sliding hole 29 and a slider 30 cooperating with the sliding hole 29, and the detection hole 28 is located in the slider 30, and a reset spring 31 and a limiting boss are provided in the detection hole 28, and a rod cap is provided on the detection rod 4, one end of the reset spring 31 abuts against the rod cap and the other end abuts against the limiting boss, and the end of the detection hole 28 adjacent to the cylinder is closed by an end plate 32 to prevent the detection rod 4 from falling out, and the slider 30 is connected to the detection cylinder 27. Through the above structure, the impact force of the cylinder can be buffered by the reset spring 31 and then act on the detection rod 4, and the reset spring 31 can also reset the detection rod 4 to avoid damage to the terminal.

[0035] As shown in the figure, it also includes a clamping seat 33 and a wire clamp seat 34. The clamping seat 33 is provided with a clamp 35 for clamping the wire harness, and the wire clamp seat 34 is provided with a wire clamp positioning groove 36. After completing the assembly inspection of the female terminal 2 and the male terminal 7, we install the wire clamp 37 at the predetermined position on the terminal wire. The wire harness is clamped by the clamp 35, and the wire clamp 37 is positioned by the wire clamp positioning groove 36. We can install the wire clamp 37 at the predetermined position. The wire clamp 37 is a conventional product, so the specific structure is not described in detail.

[0036] The above is a detailed introduction to a terminal wiring detector provided by an embodiment of the utility model. Specific examples are used in this article to illustrate the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of ​​the utility model; at the same time, for general technical personnel in this field, according to the idea of ​​the utility model, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the utility model.

Claims

1. A terminal connection detector, characterized in that: It includes an assembly detection seat, which is provided with an assembly hole capable of positioning a female terminal, and is provided with a detection rod, an undercut pressure rod and a terminal limiting rod. The undercut pressure rod is driven by a first driving mechanism to punch out the undercut on the female terminal so that it is snapped together with the male terminal, and the terminal limiting rod is driven by a second driving mechanism to move and be snapped with the step on the female terminal to prevent the female terminal from falling out of the assembly hole, and the detection rod can push the male terminal by being driven by a third driving mechanism.

2. The terminal connection detector according to claim 1, characterized in that: It also includes a base and a rotating mechanism. The assembly detection seat is arranged on the base through a bearing, and the assembly detection seat is driven to rotate by the rotating mechanism.

3. The terminal connection detector according to claim 2, characterized in that: The rotating mechanism includes a rotating drive cylinder installed on the base, an arc guide hole, and a guide plate connected to the rotating drive cylinder, wherein the guide plate is provided with a guide groove, and the assembly detection seat is provided with a guide rod and a guide wheel rotatably matched with the guide rod, wherein the guide wheel is located in the guide groove and the guide rod is located in the arc guide hole.

4. The terminal connection detector according to claim 1, characterized in that: The first driving mechanism comprises a punching cylinder mounted on an assembly detection seat, the assembly detection seat is provided with a top hole penetrating with the assembly hole, the undercut pressure rod is connected to the punching cylinder and punches the undercut through the top hole.

5. The terminal connection detector according to claim 1, characterized in that: The second driving mechanism comprises a limit cylinder mounted on the assembly detection seat, the assembly detection seat is provided with a limit hole penetrating the assembly hole, the terminal limit rod is connected to the limit cylinder and is engaged with the step on the female terminal through the limit hole.

6. The terminal connection detector according to claim 5, characterized in that: The second driving mechanism also includes a connecting rod, one end of which is hinged to the assembly detection seat and connected to the terminal limit rod, and the other end of the connecting rod is provided with a long hole, the limit cylinder is provided with a connecting seat, the connecting seat is provided with a guide shaft, and the guide shaft is located in the long hole.

7. The terminal connection detector according to claim 1, characterized in that: The driving mechanism three comprises a detection cylinder mounted on the assembly detection seat, the assembly detection seat is provided with a detection hole which penetrates the assembly hole, and the detection rod is connected to the detection cylinder and pushes the male terminal through the detection hole.

8. The terminal connection detector according to claim 1, characterized in that: It also includes a clamping seat and a wire clamping seat, the clamping seat is provided with a clamp for clamping the wire harness, and the wire clamping seat is provided with a wire clamp positioning groove.

9. The terminal connection detector according to claim 7, characterized in that: The assembly detection seat is provided with a sliding hole and a slider matched with the sliding hole, the detection hole is located in the slider, a reset spring and a limit boss are provided in the detection hole, a rod cap is provided on the detection rod, one end of the reset spring abuts against the rod cap and the other end abuts against the limit boss, the detection hole is closed by an end plate, and the slider is connected to the detection cylinder.