Wire harness isolation plate and battery
By designing a slidable inner bracket in the wire harness isolation board and adjusting the size of the installation area to adapt to changes in the cell bus size, the problem of replacing the wire harness isolation board caused by changes in the number of cells in the battery is solved, improving assembly efficiency and reducing resources. waste.
Patent Information
- Application Number
- CN202420736783.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-10
AI Technical Summary
In the prior art, when the number of cells in the battery changes but the overall size remains unchanged, different types of wire harness isolation plates need to be replaced, resulting in time-consuming and laborious installation and serious waste of resources.
By designing a sliding inner bracket in the wire harness isolation board, the size of the installation area is adjusted to adapt to changes in the size of the cell bus and avoid replacing different types of wire harness isolation boards.
It improves assembly efficiency, reduces resource waste, and simplifies the battery system adaptation process.
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Figure CN222380783U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of power batteries, and in particular to a wiring harness isolation plate and a battery. Background Art
[0002] The wiring harness isolation plate in the battery can provide mechanical support and conductive functions. By installing the busbar in the wiring harness isolation plate, its rigidity and stability can be increased, while providing a channel for current transmission to meet the current connection requirements in the battery system. In the related art, the wiring harness isolation plate is adapted to the battery model. For example, the battery includes a preset number of cells, and the corresponding wiring harness isolation plate can only be equipped with a corresponding number of buses. When the number of cells in the battery changes, but the overall size of the battery does not change (that is, the number of cells changes, and the size of each cell changes, and the size of the busbar on each cell changes accordingly), it is necessary to replace another type of wiring harness isolation plate, which not only makes the installation and disassembly process time-consuming and labor-intensive, but also prepares different types of wiring harness isolation plates, which also leads to serious waste of resources. Utility Model Content
[0003] In order to solve the above technical problems, an embodiment of the present application provides a wiring harness isolation plate and a battery, which can adjust the size of the installation area by sliding multiple internal brackets when the number of battery cells changes but the overall size of the battery does not change. The adjusted installation area is adapted to the bus on the battery cell with the changed size, avoiding the replacement of different types of wiring harness isolation plates, and can effectively improve assembly efficiency and reduce resource waste.
[0004] In a first aspect, a wiring harness isolation plate is provided, comprising:
[0005] External frame;
[0006] A plurality of inner brackets, wherein the plurality of inner brackets are slidably matched with the inner wall of the outer frame, and a plurality of installation areas are formed between the plurality of inner brackets and the outer frame, and the installation areas are used to accommodate the busbars;
[0007] Wherein, the plurality of inner brackets are used to slide relative to the outer frame to adjust the sizes of the plurality of installation areas.
[0008] According to the first aspect of the present application, the outer frame includes a first side wall, the first side wall is provided with a first slide groove, a connecting plate is provided inside the outer frame, the side wall of the connecting plate is provided with a second slide groove, and the inner bracket includes a first sliding body and a second sliding body arranged opposite to each other, the first sliding body is slidably matched with the first slide groove, and the second sliding body is slidably matched with the second slide groove.
[0009] According to the first aspect of the present application, the connecting plate is provided with a notch, the notch is communicated with the second slide groove, and the notch is used for the second slide body to pass through so as to be clamped in the second slide groove;
[0010] The inner wall of the first slide groove is concavely provided with a limiting groove, and the first slide body is provided with a barb, and the barb is embedded in the limiting groove to limit the first slide body from leaving the first slide groove.
[0011] According to the first aspect of the present application, the inner support comprises:
[0012] A first carrier, used for carrying the busbar to limit the movement of the busbar along a first direction;
[0013] a first boss, disposed on the first carrier, the first boss being used to abut against the bus bar to limit the bus bar from moving relative to the first carrier along a second direction;
[0014] a second boss, disposed on the first carrier, the second boss being used to abut against the bus bar to limit the bus bar from moving along a third direction relative to the first carrier;
[0015] The first direction, the second direction and the third direction are perpendicular to each other.
[0016] According to a first aspect of the present application, a first clamping block is provided on a side of the first boss away from the first carrier, and the first clamping block is used to clamp the bus to limit the bus from detaching from the first carrier along the first direction.
[0017] According to the first aspect of the present application, a third sliding groove and a third sliding body are provided at the opposite ends of the first carrier; in two adjacent inner brackets, the third sliding body of one of the inner brackets is slidably matched with the third sliding groove of the other inner bracket.
[0018] According to the first aspect of the present application, the outer frame includes a second side wall and a third side wall that are arranged opposite to each other, the second side wall is provided with a fourth sliding body, the third side wall is provided with a connecting body, and the connecting body is provided with a fourth sliding groove;
[0019] Wherein, the fourth sliding body is slidably matched with the third sliding groove of the inner bracket closest to the second side wall; the fourth sliding groove is slidably matched with the third sliding body of the inner bracket closest to the third side wall.
[0020] According to the first aspect of the present application, the outer frame includes a second side wall and a third side wall arranged opposite to each other, and the second side wall and / or the third side wall are protruding toward the installation area with a second carrier and a second clamping block distributed at intervals, and the second carrier and the second clamping block are used to clamp the bus.
[0021] According to the first aspect of the present application, a groove is recessed at the top of the second side wall or the third side wall, and the groove is used to accommodate a portion of the busbar.
[0022] In a second aspect, a battery is also provided, comprising:
[0023] The wire harness isolation plate is as described in the previous embodiment.
[0024] The wiring harness isolation plate and battery provided in the embodiments of the present application include an outer frame and multiple inner brackets. The multiple inner brackets are slidably matched with the inner wall of the outer frame. Multiple installation areas are formed between the multiple inner brackets and the outer frame. The installation areas are used to accommodate bus bars. When the number of battery cells in the battery changes, but the overall size of the battery does not change, it means that the size of each battery cell has changed, and the size of the bus bar on each battery cell has also changed accordingly. In this case, the number of inner brackets is adjusted, and then the multiple inner brackets are operated to slide relative to the outer frame. The sizes of the multiple installation areas can be adjusted. The adjusted sizes of the installation areas are adapted to the bus bars on the battery cells after the size changes. In this way, replacement of different types of wiring harness isolation plates can be avoided, which not only improves assembly efficiency, but also eliminates the need to prepare different types of wiring harness isolation plates, thereby reducing waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] By describing the embodiments of the present application in more detail in conjunction with the accompanying drawings, the above and other purposes, features and advantages of the present application will become more apparent. The accompanying drawings are used to provide a further understanding of the embodiments of the present application and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the present application and do not constitute a limitation of the present application. In the accompanying drawings, the same reference numerals generally represent the same components or steps.
[0026] Figure 1 A schematic structural diagram of a wiring harness isolation plate provided as an exemplary embodiment of the present application.
[0027] Figure 2 A schematic structural diagram of an outer frame provided for an exemplary embodiment of the present application.
[0028] Figure 3 for Figure 2 A magnified schematic diagram of center A.
[0029] Figure 4 A schematic structural diagram of a connecting plate provided for an exemplary embodiment of the present application.
[0030] Figure 5 for Figure 4 A magnified schematic diagram of point B in the middle.
[0031] Figure 6 A schematic structural diagram of an inner bracket provided by an exemplary embodiment of the present application.
[0032] Figure 7 A schematic structural diagram of an outer frame provided for another exemplary embodiment of the present application.
[0033] Figure 8 for Figure 7 Enlarged schematic diagram of point C in the middle.
[0034] Figure markings: 100-wiring harness isolation plate; 110-outer frame; 111-first side wall; 112-second side wall; 113-third side wall; 114-first slide groove; 115-limiting groove; 116-fourth slide body; 117-connecting body; 118-fourth slide groove; 119-second carrier; 120-second clamping block; 121-groove; 130-inner bracket; 131-first slide body; 132-second slide body; 133-hook; 134-first carrier; 1341-carrying part; 135-first boss; 136-first clamping block; 137-third slide groove; 138-third slide body; 140-installation area; 150-connecting plate; 151-second slide groove; 152-notch; 153-second boss. DETAILED DESCRIPTION
[0035] Below, the exemplary embodiments according to the present application will be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application, and it should be understood that the present application is not limited to the exemplary embodiments described here.
[0036] Figure 1 A schematic diagram of the structure of a wiring harness isolation plate provided by an exemplary embodiment of the present application. The wiring harness isolation plate 100 provided by the embodiment of the present application may include an outer frame 110 and a plurality of inner brackets 130, wherein the plurality of inner brackets 130 are slidably matched with the inner wall of the outer frame 110, and a plurality of mounting areas 140 are formed between the plurality of inner brackets 130 and the outer frame 110, and each mounting area 140 may be used to accommodate a busbar.
[0037] It should be noted that by operating the plurality of inner brackets 130 to slide relative to the outer frame 110 , the sizes of the plurality of installation areas 140 can be adjusted, so that the installation areas 140 after the size adjustment can be used to adapt to the busbars with changed sizes.
[0038] Specifically, when the number of battery cells in the battery changes but the overall size of the battery does not change, it means that the size of each battery cell has changed, and correspondingly, the size of the bus on each battery cell has also changed. In this case, the number of inner brackets 130 is adjusted, and then the multiple inner brackets 130 are operated to slide relative to the outer frame 110, and the sizes of the multiple installation areas 140 are adjusted. The adjusted sizes of the installation areas 140 are adapted to the bus on the battery cells after the size change. In this way, replacement of different types of wiring harness isolation plates 100 can be avoided, which not only improves assembly efficiency, but also eliminates the need to prepare different types of wiring harness isolation plates 100, thereby reducing resource waste.
[0039] Figure 2 A schematic structural diagram of an outer frame provided for an exemplary embodiment of the present application. Figure 3 for Figure 2 A magnified schematic diagram of center A. Figure 4 A schematic structural diagram of a connecting plate provided for an exemplary embodiment of the present application. Figure 5 for Figure 4 A magnified schematic diagram of point B in the middle. Figure 6 A schematic diagram of the structure of the inner bracket 130 provided by an exemplary embodiment of the present application. Figures 1 to 6 As shown, the outer frame 110 includes a first side wall 111, and the first side wall 111 is provided with a first slide groove 114. A connecting plate 150 is also provided in the outer frame 110, and the side wall of the connecting plate 150 is provided with a second slide groove 151; correspondingly, the inner bracket 130 includes a first sliding body 131 and a second sliding body 132 arranged opposite to each other, and the inner bracket 130 is arranged between the connecting plate 150 and the first side wall 111, and the first sliding body 131 is slidably matched with the first slide groove 114, and the second sliding body 132 is slidably matched with the second slide groove 151.
[0040] It should be understood that when the size of the installation area 140 needs to be adjusted, the inner bracket 130 is operated to slide, the first slide body 131 slides along the first slide groove 114, and the second slide body 132 slides along the second slide groove 151. The first slide groove 114 and the second slide groove 151 guide the inner bracket 130 to prevent the inner bracket 130 from deviating from the predetermined path.
[0041] Combination Figure 1 and Figure 2 In one embodiment, there are two first side walls 111, which are arranged opposite to each other and parallel to each other. Second slide grooves 151 are provided on opposite sides of the connecting plate 150, wherein the first slide groove 114 of one of the first side walls 111 corresponds to one of the second slide grooves 151, and the first slide groove 114 of the other first side wall 111 corresponds to the other second slide groove 151.
[0042] like Figure 5As shown, the connecting plate 150 is provided with a notch 152, and the notch 152 is connected to the second slide groove 151. In practical applications, the second slide body 132 can be passed through the notch 152, so that the second slide body 132 is inserted into the second slide groove 151 or the second slide body 132 is moved to the second slide groove 151, so as to facilitate and quickly adjust the number of the inner brackets 130 and improve the adjustment efficiency.
[0043] In one embodiment, the number of the notches 152 may be one, two, or the like.
[0044] like Figure 3 and Figure 6 As shown, the inner wall of the first slide groove 114 is recessed with a limiting groove 115, and the first sliding body 131 is provided with a barb 133, and the barb 133 is embedded in the limiting groove 115. In this way, the matching structure of the barb 133 and the limiting groove 115 can limit the first sliding body 131 from detaching from the first slide groove 114, thereby improving the stability of the inner bracket 130 during the sliding process.
[0045] like Figure 6 As shown, in one embodiment, the first sliding body 131 is a U-shaped body, and both ends of the first sliding body 131 are provided with hooks 133. In this way, in the process of assembling the first sliding body 131 into the first sliding groove 114, the front and back sides of the first sliding body 131 can achieve the cooperation between the hooks 133 and the limiting grooves 115, and there is no need to deliberately adjust the posture of the first sliding body 131, which can effectively improve the assembly efficiency.
[0046] like Figure 6 As shown, the inner bracket 130 may also include a first carrier 134, a first boss 135 and a second boss 153. The first boss 135 and the second boss 153 are both arranged on the first carrier 134. The first carrier 134, the first boss and the second boss 153 can limit the movement of the bus in different directions to ensure the stability of the bus assembly in the installation area 140.
[0047] Specifically, the bus is placed on the first carrier 134, the first carrier 134 is used to support the bus and limit the movement of the bus along the first direction, the first boss 135 and the second boss 153 are arranged perpendicular to each other, the first boss 135 abuts the bus to limit the movement of the bus along the second direction relative to the first carrier 134, and the second boss 153 abuts the bus to limit the movement of the bus along the third direction relative to the first carrier 134.
[0048] It should be noted that the first direction, the second direction and the third direction are perpendicular to each other. In practical applications, Figure 2 As shown, the directions of the X-axis, the Y-axis, and the Z-axis in the spatial rectangular coordinate system can be used to represent the second direction, the third direction, and the first direction, respectively.
[0049] like Figure 6 As shown, the first boss 135 can separate the first carrier 134 into two adjacent carrier portions 1341 . The two adjacent carrier portions 1341 can be used to carry unused bus bars respectively. The second boss 153 is disposed on both carrier portions 1341 .
[0050] like Figure 6 As shown, a first clamping block 136 is provided on one side of the first boss 135 away from the first carrier 134. The first clamping block 136 is used to clamp the busbar, and the first clamping block 136 can limit the busbar from being separated from the first carrier 134 along the first direction. In this way, under the clamping action of the first clamping block 136 and the first carrier 134, the busbar can be more stably held on the inner bracket 130.
[0051] In one embodiment, first clamping blocks 136 may be disposed at opposite ends of the first protrusion 135 to clamp the opposite ends of the bus bar, thereby further improving the assembly stability of the bus bar.
[0052] like Figure 1 and Figure 6 As shown, a third slide groove 137 and a third slide body 138 are provided at opposite ends of the first carrier 134 . In two adjacent inner brackets 130 , the third slide body 138 of one inner bracket 130 slidably cooperates with the third slide groove 137 of the other inner bracket 130 .
[0053] Specifically, in practical applications, after the size of the busbar changes, the relative position between the two adjacent inner brackets 130 is adjusted through the cooperation of the third sliding body 138 and the third sliding groove 137, thereby changing the size of the installation area 140 between the two inner brackets 130, so that the size of the adjusted installation area 140 is adapted to the size of the busbar. It should be understood that the cooperation structure of the third sliding body 138 and the third sliding groove 137 can play a good guiding role in the process of relative sliding of the two adjacent inner brackets 130, thereby preventing the two adjacent inner brackets 130 from deviating from the predetermined path.
[0054] like Figure 6 and Figure 8 As shown, the outer frame 110 includes a second side wall 112 and a third side wall 113 that are oppositely arranged. The second side wall 112 is provided with a fourth sliding body 116 , and the third side wall 113 is provided with a connecting body 117 . The connecting body 117 is provided with a fourth sliding groove 118 .
[0055] In practical applications, the fourth slide body 116 is slidably matched with the third slide groove 137 of the inner bracket 130 closest to the second side wall 112, and the fourth slide groove 118 is slidably matched with the third slide body 138 of the inner bracket 130 closest to the third side wall 113. In this way, not only the stability of the inner bracket 130 after assembly can be ensured, but also the sliding of the inner bracket 130 relative to the outer frame 110 can be facilitated, and the adjustment efficiency of the size of the installation area 140 can be effectively improved.
[0056] like Figure 3 and Figure 8 As shown, the second side wall 112 is protruded toward the installation area 140 with a second carrier 119 and a second block 120 that are spaced apart. In actual application, a portion of the bus is disposed between the second carrier 119 and the second block 120. The second carrier 119 and the second block 120 are used to hold the bus to improve the stability of the bus after assembly.
[0057] Similarly, the third side wall 113 is provided with second carriers 119 and second clamping blocks 120 that are spaced apart and protrude toward the mounting area 140 . The second carriers 119 and second clamping blocks 120 can also be used to clamp the busbar close to the third side wall 113 .
[0058] like Figure 3 As shown, a groove 121 is formed on the top of the third side wall 113 . After the busbar is assembled into the mounting area 140 , the groove 121 can be used to accommodate a portion of the busbar so as to facilitate connection between the busbar and components outside the outer frame 110 .
[0059] Combination Figure 2 In one embodiment, the groove 121 may also be disposed on the top of the second side wall 112 .
[0060] The embodiment of the present application further provides a battery, which includes the wiring harness isolation plate 100 described in the above embodiment and has all the functions of the wiring harness isolation plate 100. The beneficial effects of the battery can refer to the beneficial effects of the wiring harness isolation plate 100 described above.
[0061] In one embodiment, the battery may further include a plurality of battery cells, and the poles of the plurality of battery cells are interconnected via a bus bar to achieve current and voltage transmission.
[0062] The basic principles of the present application are described above in conjunction with specific embodiments. However, it should be noted that the advantages, strengths, effects, etc. mentioned in the present application are only examples and not limitations, and it cannot be considered that these advantages, strengths, effects, etc. are required by each embodiment of the present application. In addition, the specific details disclosed above are only for the purpose of illustration and ease of understanding, not for limitation, and the above details do not limit the present application to being implemented by adopting the above specific details.
[0063] The block diagrams of the devices, apparatuses, equipment, and systems involved in this application are only illustrative examples and are not intended to require or imply that they must be connected, arranged, and configured in the manner shown in the block diagram. As will be appreciated by those skilled in the art, these devices, apparatuses, equipment, and systems can be connected, arranged, and configured in any manner. Words such as "including", "comprising", "having", etc. are open words, referring to "including but not limited to", and can be used interchangeably with them. The words "or" and "and" used here refer to the words "and / or" and can be used interchangeably with them, unless the context clearly indicates otherwise. The words "such as" used here refer to the phrase "such as but not limited to", and can be used interchangeably with them.
[0064] It should also be noted that in the apparatus, device and method of the present application, each component or each step can be decomposed and / or recombined. Such decomposition and / or recombination should be regarded as equivalent solutions of the present application.
[0065] The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present application. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other aspects without departing from the scope of the present application. Therefore, the present application is not intended to be limited to the aspects shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
[0066] The above description has been given for the purpose of illustration and description. In addition, this description is not intended to limit the embodiments of the present application to the forms disclosed herein. Although multiple example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, changes, additions and sub-combinations thereof.
Claims
1. A wiring harness isolation plate, characterized in that: include: An outer frame (110); A plurality of inner brackets (130), wherein the plurality of inner brackets (130) are slidably matched with the inner wall of the outer frame (110), and a plurality of installation areas (140) are formed between the plurality of inner brackets (130) and the outer frame (110), and the installation areas (140) are used to accommodate a busbar; The plurality of inner brackets (130) are used to slide relative to the outer frame (110) to adjust the sizes of the plurality of installation areas (140).
2. The wire harness isolation plate according to claim 1, characterized in that: The outer frame (110) includes a first side wall (111), the first side wall (111) is provided with a first slide groove (114), a connecting plate (150) is provided inside the outer frame (110), the side wall of the connecting plate (150) is provided with a second slide groove (151), the inner bracket (130) includes a first sliding body (131) and a second sliding body (132) which are arranged opposite to each other, the first sliding body (131) is slidably matched with the first slide groove (114), and the second sliding body (132) is slidably matched with the second slide groove (151).
3. The wire harness isolation plate according to claim 2, characterized in that: The connecting plate (150) is provided with a notch (152), the notch (152) is communicated with the second slide groove (151), and the notch (152) is used to allow the second slide body (132) to pass through so as to be locked in the second slide groove (151); The inner wall of the first slide groove (114) is recessed with a limiting groove (115), and the first slide body (131) is provided with a barb (133), and the barb (133) is embedded in the limiting groove (115) to limit the first slide body (131) from leaving the first slide groove (114).
4. The wire harness separator according to any one of claims 1 to 3, characterized in that: The inner support (130) comprises: A first carrier (134) is used to carry the busbar to limit the movement of the busbar along a first direction; A first boss (135) is disposed on the first carrier (134), the first boss (135) being used to abut against the bus bar to limit the bus bar from moving relative to the first carrier (134) along a second direction; A second boss (153) is disposed on the first carrier (134), the second boss (153) being used to abut against the bus bar to limit the bus bar from moving along a third direction relative to the first carrier (134); The first direction, the second direction and the third direction are perpendicular to each other.
5. The wire harness isolating plate according to claim 4, characterized in that: A first clamping block (136) is provided on a side of the first boss (135) away from the first carrier (134), and the first clamping block (136) is used to clamp the bus bar to prevent the bus bar from detaching from the first carrier (134) along the first direction.
6. The wire harness isolating plate according to claim 4, characterized in that: A third sliding groove (137) and a third sliding body (138) are provided at the opposite ends of the first carrier (134); in two adjacent inner brackets (130), the third sliding body (138) of one of the inner brackets (130) is slidably matched with the third sliding groove (137) of the other inner bracket (130).
7. The wire harness isolating plate according to claim 6, characterized in that: The outer frame (110) comprises a second side wall (112) and a third side wall (113) which are arranged opposite to each other, the second side wall (112) is provided with a fourth sliding body (116), the third side wall (113) is provided with a connecting body (117), and the connecting body (117) is provided with a fourth sliding groove (118); Wherein, the fourth sliding body (116) is slidably matched with the third sliding groove (137) of the inner bracket (130) closest to the second side wall (112); the fourth sliding groove (118) is slidably matched with the third sliding body (138) of the inner bracket (130) closest to the third side wall (113).
8. The wire harness separator according to any one of claims 1 to 3, characterized in that: The outer frame (110) comprises a second side wall (112) and a third side wall (113) which are arranged opposite to each other; the second side wall (112) and / or the third side wall (113) are provided with spaced second carriers (119) and second clamping blocks (120) protruding toward the installation area (140); the second carriers (119) and the second clamping blocks (120) are used to clamp the busbar.
9. The wire harness isolating plate according to claim 8, characterized in that: A groove (121) is recessed on the top of the second side wall (112) or the third side wall (113), and the groove (121) is used to accommodate a portion of the busbar.
10. A battery, characterized in that: include: A wire harness separator according to any one of claims 1 to 9.