Shock-resistant protection mechanism of LED controller

By designing an anti-seismic protection mechanism for an LED controller that includes a casing, a front panel, a circuit board, a base plate and a buffer, the problem of the lack of all-round buffer protection in the existing technology is solved, and all-round buffering of the circuit board is achieved. Improved equipment stability and reliability.

CN222381966UActive Publication Date: 2025-01-21SHANDONG BIG VISION DIGITAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420753753.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-01-21
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The earthquake-resistant protection mechanism of existing LED controllers lacks all-round buffering protection, which causes the circuit board to be easily damaged when impacted or vibrated, reducing the stability and reliability of the equipment.

Method used

An anti-seismic protection mechanism for an LED controller including a casing, a front panel, a circuit board, a base plate and a buffer was designed. The circuit board is fixed on the base plate, and the base plate and the buffer are arranged in a package to ensure that the circuit board has all-round buffer protection in all directions.

Benefits of technology

Through all-round buffering protection, the circuit board is prevented from being damaged during vibration, significantly improving the stability and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of LED controllers, and discloses an LED controller anti-shock protection mechanism which comprises a shell and a front panel installed on the front face of the shell, a circuit board with electronic elements distributed on the surface is arranged in the shell, the back face of the front panel is electrically connected with the circuit board through a flat cable, and the front panel is electrically connected with the circuit board through the flat cable. The bottom of the circuit board is fixedly connected with a bottom plate, buffer pieces made of elastic materials are arranged at the two ends of the bottom plate in a wrapping mode, the faces, deviating from each other, of the two buffer pieces are fixed to the two side faces in the shell in an extruding mode, and the upper end faces and the lower end faces of the buffer pieces are fixed to the bottoms and the tops of the two sides in the shell in an extruding mode. According to the utility model, through the connection of the bottom plate and the buffer piece, when the whole controller is subjected to impact force or vibration, all-around buffer in the front-back, left-right and up-down directions can be realized, the circuit board is prevented from being damaged when the controller is subjected to vibration, and the stability of equipment is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED controllers, in particular to an anti-seismic protection mechanism for LED controllers. Background Art

[0002] The anti-seismic protection mechanism of the LED controller is generally designed as a structure or function, which is intended to protect the LED controller from damage or interference when it is subjected to earthquakes or other vibrations.

[0003] The inventors have discovered that the prior art still has the following defects:

[0004] The anti-seismic protection mechanism for LED controllers in the prior art adopts a traditional protection method and lacks all-round buffer protection, which may cause the circuit board to be easily damaged when subjected to impact or vibration, thereby reducing the stability and reliability of the device.

[0005] To this end, we propose an anti-seismic protection mechanism for an LED controller. Utility Model Content

[0006] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides an anti-seismic protection mechanism for an LED controller.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an anti-seismic protection mechanism for an LED controller, comprising a shell and a front panel installed on the front side of the shell, a circuit board with electronic components distributed on the surface is arranged inside the shell, the back side of the front panel is electrically connected to the circuit board through a wiring harness, the bottom of the circuit board is fixedly connected to a base plate, both ends of the base plate are wrapped with buffers made of elastic material, the sides of the two groups of buffers facing away from each other are squeezed and fixed to the two inner side surfaces of the shell, and the upper and lower end surfaces of the buffers are squeezed and fixed to the bottom and top of the inner sides of the shell.

[0008] Preferably, the upper and lower end surfaces of the two groups of buffers are fixedly connected with fixed plates made of hard material, and at least two groups of limit blocks are fixedly connected to the surface of the fixed plates away from the buffers. The inner top and bottom wall of the shell are provided with grooves for accommodating the limit blocks and clamping them inside at the positions corresponding to the limit blocks.

[0009] Preferably, an inner connecting groove is provided on the surface of one side corresponding to the two groups of buffer parts. The inner connecting groove is a rectangular long groove and the top of the inner connecting groove is a plurality of groups of notches that are concave upward. Connecting blocks are fixedly connected to both ends of the bottom plate. The connecting blocks are blocks of hard material and the upper end surfaces of the connecting blocks are a plurality of groups of protrusions that protrude upward. The shapes of the inner connecting groove and the connecting block match each other. When installed, the connecting block is placed inside the inner connecting groove.

[0010] Preferably, a plurality of groups of reinforcing beams are transversely fixed to the top and bottom ends of the shell, and the reinforcing beams are long rods with an "L"-shaped cross section.

[0011] Preferably, the outer surface of the shell is provided with heat dissipation fins.

[0012] Preferably, the buffer is made of rubber or hard sponge.

[0013] Beneficial Effects

[0014] The utility model provides an anti-seismic protection mechanism for an LED controller, which has the following beneficial effects:

[0015] (1) The anti-seismic protection mechanism of the LED controller is implemented by fixing the circuit board on the bottom plate, and the bottom plate and the buffer parts on both sides are arranged in a wrapped manner, so that a large space is reserved for the entire circuit board at the upper and lower ends of the shell. The connection between the bottom plate and the buffer parts enables the entire controller to achieve all-round buffering in the front, back, left, right, up and down directions when it is subjected to impact or vibration, thereby avoiding damage to the circuit board when it is subjected to vibration, greatly improving the stability of the device. The functional area of ​​the front panel is connected to the circuit board through a flat cable. This connection method ensures that even if the circuit board is displaced when subjected to vibration, it will not affect the connection with the front panel.

[0016] (2) The anti-seismic protection mechanism of the LED controller can firmly fix the two groups of buffers on both sides of the shell by setting a fixing plate and a limit block and a groove body for accommodating the limit block. When encountering vibration, the two groups of buffers will not be displaced. By setting an inner connecting groove and a connecting block, the area of ​​the buffers wrapping the two ends of the bottom plate can be increased, and the effective area of ​​the buffer can be increased, so that the buffering effect is better. In addition, by connecting the notch at the top of the inner connecting groove with the protrusion at the top of the connecting block, the bottom plate can achieve multi-layer buffering when subjected to impact force in the front and rear directions, thereby improving the stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0018] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0019] Figure 1 It is an overall schematic diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of the inner side of the front panel of the utility model;

[0021] Figure 3 This is a specific schematic diagram of the position of the buffer member of the utility model;

[0022] Figure 4 It is a specific schematic diagram of the location of the reinforced beam of the utility model;

[0023] Figure 5 It is a specific schematic diagram of the reinforced crossbeam of the utility model.

[0024] Legend:

[0025] 1. Shell; 2. Front panel; 3. Circuit board; 4. Bottom plate; 5. Buffer; 6. Heat sink; 7. Cable; 8. Fixing plate; 9. Limit block; 10. Inner connecting groove; 11. Connecting block; 12. Reinforcement beam. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Embodiment 1: A seismic protection mechanism for an LED controller, such as Figure 1-Figure 2 As shown, it includes a shell 1 and a front panel 2 installed on the front side of the shell 1, a circuit board 3 with electronic components distributed on the surface is arranged inside the shell 1, and the back of the front panel 2 is electrically connected to the circuit board 3 through a cable 7, wherein the bottom of the circuit board 3 is fixedly connected to a base plate 4, and both ends of the base plate 4 are wrapped with buffer members 5 made of elastic material, and the sides of the two groups of buffer members 5 facing away from each other are pressed and fixed to the two inner side surfaces of the shell 1, and the upper and lower end surfaces of the buffer members 5 are pressed and fixed to the bottom and top of the inner sides of the shell 1, and the buffer members 5 are made of rubber or hard sponge material.

[0028] By fixing the circuit board 3 on the bottom plate 4, and wrapping the bottom plate 4 with the buffers 5 on both sides, a large space is reserved for the entire circuit board 3 at the upper and lower ends inside the shell 1, and the connection between the bottom plate 4 and the buffers 5 enables the entire controller to achieve all-round buffering in the front, back, left, right, up and down directions when it is subjected to impact or vibration, thereby avoiding damage to the circuit board 3 when it is subjected to vibration, and greatly improving the stability of the device. The functional area of ​​the front panel 2 is connected to the circuit board 3 through the cable 7. This connection method ensures that even if the circuit board 3 is displaced when subjected to vibration, it will not affect the connection with the front panel 2.

[0029] Embodiment 2: Based on the above embodiment, Figure 3 As shown, the upper and lower end surfaces of the two groups of buffers 5 are fixedly connected with a fixed plate 8 made of hard material, and at least two groups of limit blocks 9 are fixedly connected to the surface of the fixed plate 8 away from the buffer 5. The inner top and bottom wall of the shell 1 are provided with a groove body for accommodating the limit blocks 9 to be clamped inside.

[0030] By providing the fixing plate 8 and the limiting block 9 and the slot body for accommodating the limiting block 9, the two groups of buffer members 5 can be firmly fixed on both sides of the interior of the housing 1, and the two groups of buffer members 5 will not be displaced when encountering vibration.

[0031] Embodiment 3, based on the above embodiment, Figure 3 As shown, an inner connecting groove 10 is opened on the surface of one side corresponding to the two groups of buffer members 5. The inner connecting groove 10 is a rectangular long groove and the top of the inner connecting groove 10 is a plurality of groups of notches that are recessed upward. Connecting blocks 11 are fixedly connected to both ends of the bottom plate 4. The connecting block 11 is a block of hard material and the upper end surface of the connecting block 11 is a plurality of groups of protrusions that protrude upward. The shapes of the inner connecting groove 10 and the connecting block 11 fit each other. When installed, the connecting block 11 is placed inside the inner connecting groove 10.

[0032] By providing the inner connecting groove 10 and the connecting block 11, the area of ​​the buffer component 5 wrapping around the two ends of the bottom plate 4 can be increased, thereby increasing the buffering effect area and making the buffering effect better. In addition, by connecting the top notch of the inner connecting groove 10 with the top protrusion of the connecting block 11, the bottom plate 4 can achieve multi-layer buffering when subjected to impact force in the front and rear directions, thereby improving the stability of the equipment.

[0033] Embodiment 3, based on the above embodiment, Figure 4-Figure 5 As shown, multiple groups of reinforcing beams 12 are transversely fixed to the top and bottom of the shell 1 . The reinforcing beams 12 are long rods with an "L"-shaped cross section. The outer surface of the shell 1 is provided with heat dissipation fins 6 .

[0034] Arranging multiple groups of reinforcing beams 12 inside the shell 1 can improve the hardness of two large-area locations of the shell 1, so that the shell 1 is not easily deformed when these two large-area areas are subjected to point impact, thereby protecting the internal components.

[0035] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An anti-seismic protection mechanism for an LED controller, comprising a housing (1) and a front panel (2) mounted on the front of the housing (1), wherein a circuit board (3) with electronic components distributed on the surface is arranged inside the housing (1), characterized in that: The back of the front panel (2) is electrically connected to the circuit board (3) via a flat cable (7); the bottom of the circuit board (3) is fixedly connected to a base plate (4); both ends of the base plate (4) are provided with buffers (5) made of elastic material in a wrapped manner; the sides of the two groups of buffers (5) facing away from each other are pressed and fixed to the two side surfaces inside the shell (1); and the upper and lower end surfaces of the buffers (5) are pressed and fixed to the bottom and top of the two sides inside the shell (1).

2. The LED controller anti-seismic protection mechanism according to claim 1, characterized in that: The upper and lower end surfaces of the two groups of buffers (5) are fixedly connected to fixed plates (8) made of hard material, and at least two groups of limit blocks (9) are fixedly connected to the surface of the fixed plates (8) away from the buffers (5). The inner top and bottom wall of the shell (1) are provided with grooves for accommodating the limit blocks (9) at positions corresponding to the limit blocks (9).

3. The LED controller anti-seismic protection mechanism according to claim 2, characterized in that: An inner connecting groove (10) is provided on the surface of one side corresponding to the two groups of buffer members (5), the inner connecting groove (10) is a rectangular long groove and the top of the inner connecting groove (10) is a plurality of notches recessed upwards, both ends of the bottom plate (4) are fixedly connected with connecting blocks (11), the connecting blocks (11) are blocks of hard material and the upper end surface of the connecting blocks (11) is a plurality of protruding blocks protruding upwards, the shapes of the inner connecting groove (10) and the connecting blocks (11) are mutually matched, and the connecting blocks (11) are placed inside the inner connecting groove (10) during installation.

4. The LED controller anti-seismic protection mechanism according to claim 1, characterized in that: A plurality of groups of reinforcing cross beams (12) are transversely fixed at the top and bottom of the inner part of the shell (1), and the reinforcing cross beams (12) are long rods with an "L"-shaped cross section.

5. The LED controller anti-seismic protection mechanism according to claim 1, characterized in that: The outer surface of the housing (1) is provided with heat dissipation fins (6).

6. The LED controller anti-seismic protection mechanism according to any one of claims 1 to 5, characterized in that: The buffer (5) is made of rubber or hard sponge.