Wide-range waste gas treatment device for gluing preparation treatment

By designing an exhaust gas treatment device that integrates spraying, adsorption and filtering technology, it solves the problem of high range of exhaust gas treatment costs during the preparation of glue, and realizes the effective removal and operating costs of various pollutants in the exhaust gas.

CN222384500UActive Publication Date: 2025-01-24NANTONG SAIXIANG ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202420287895.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-07
Publication Date
2025-01-24
Estimated Expiration
2034-02-07

AI Technical Summary

Technical Problem

The large-scale waste gas generated during the glue coating preparation process contains complex harmful substances. The existing technology requires the use of multiple equipment for treatment, resulting in an increase in equipment costs and operating costs.

Method used

A large-scale waste gas treatment device for glue preparation and treatment is designed, which integrates spray, adsorption and filtration technologies, and realizes multi-stage treatment of waste gas through the combination of spray tower, adsorption box and filter box.

Benefits of technology

This device can effectively remove a variety of pollutants in the exhaust gas, reduce the overall size and operating cost of the equipment, and at the same time achieve comprehensive removal of exhaust gas treatment, and protect the environment and workers' health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a wide-range waste gas treatment device for gluing preparation treatment. The wide-range waste gas treatment device comprises a spray tower, an adsorption box, a filter box and a fan, a gas inlet pipe is communicated with the spray tower and is used for conveying waste gas into the spray tower to spray the waste gas. According to the large-range waste gas treatment device for coating preparation treatment, various treatment technologies such as spraying, adsorption and filtration are integrated, different types of pollutants in waste gas can be treated at the same time, and comprehensive removal of various pollutants is ensured through comprehensive treatment; in addition, the integrated design generally enables a variety of treatment steps in a relatively small space, thereby reducing the overall size of the treatment system, which is particularly beneficial for space-limited industrial sites or mobile exhaust gas treatment units, and the integrated system can more effectively utilize energy by optimizing the coordination between the various treatment steps, thereby reducing the overall size of the treatment system. Therefore, the operation cost of waste gas treatment is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste gas treatment, in particular to a large-scale waste gas treatment device for glue coating preparation and treatment. Background Art

[0002] The specific composition of the waste gas generated during the glue coating preparation process will be affected by many factors such as the type of glue used, solvent, production process, etc. The waste gas generated during the glue coating preparation process usually needs to pass through an effective treatment device to ensure that the waste gas emissions comply with environmental regulations and protect the environment and workers' health;

[0003] The solvents and volatile organic compounds in the glue coating process can evaporate and become waste gas. These compounds may include toluene, xylene, ethanol, ether compounds, etc., which may have adverse effects on air quality and human health. In addition, tiny particles may be generated during the gluing process. These particles contain glue components, particles generated by solvent evaporation, etc. These waste gases and particles form a large range of waste gases inside the workshop, which may have adverse effects on air quality and human health.

[0004] Since the harmful substances contained in the waste gas generated by the glue coating preparation are relatively complex, a variety of waste gas treatment equipment is needed to treat such a large range of waste gases to ensure that the emitted waste gas and particulate matter can meet the emission standards. However, the introduction of a variety of waste gas treatment equipment may increase the purchase cost, installation cost and operating cost of the equipment, which involves equipment maintenance, energy consumption and operator training costs. These additional costs will impose a burden on overall production. Utility Model Content

[0005] In view of the deficiencies of the prior art, the utility model provides a large-scale waste gas treatment device for glue coating preparation and treatment, which solves the problem of needing to use a variety of waste gas treatment equipment to treat a large range of waste gases.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large-scale waste gas treatment device for glue coating preparation and treatment, including a spray tower, an adsorption box, a filter box and a fan;

[0007] The spray tower is connected with an air inlet pipe for conveying the waste gas to the inside of the spray tower for spraying treatment of the waste gas;

[0008] The adsorption box is connected to the spray tower through a first connecting pipe, so as to transport the waste gas after spraying to the inside of the adsorption box for adsorption treatment of the waste gas;

[0009] The filter box is connected to the adsorption box through a second connecting pipe, so as to transport the adsorbed exhaust gas to the inside of the filter box for filtering the exhaust gas;

[0010] The fan is installed on a side close to the adsorption box, and the input end of the fan is communicated with the filter box.

[0011] Furthermore, a water spray ring is transversely arranged inside the spray tower, and a water pump whose output end is connected to the water spray ring is installed on the spray tower;

[0012] The input end of the water pump is connected to a water inlet pipe, and the end of the water inlet pipe away from the water pump is connected to a water tank in the outside world, so as to extract water from the water tank and transport it to the inside of the water spray ring to spray the exhaust gas.

[0013] Furthermore, the inner side of the water spray ring is connected to a plurality of spray heads in a circular array to divide the sprayed water into a plurality of water columns.

[0014] Furthermore, the center point of the water spray ring and the center point of the spray tower are located on the same plumb line;

[0015] And the water spray ring is located above the output end of the air intake pipe.

[0016] Furthermore, a sewage pipe is connected to the outer peripheral surface of the spray tower and is located below the air inlet pipe.

[0017] Furthermore, at least two adsorption plates are provided on the top and bottom of the inner wall of the adsorption box for adsorbing harmful gases in the exhaust gas.

[0018] Furthermore, a certain gap is reserved between two adjacent adsorption plates;

[0019] A certain gap is reserved between the adsorption plates on the upper and lower sides and the bottom and top of the inner wall of the adsorption box, respectively, so that the exhaust gas contacts at least two adsorption plates in sequence from left to right.

[0020] Furthermore, the adsorption plate is attached between the front and rear sides of the inner wall of the adsorption box, and the adsorption plate is an activated carbon plate.

[0021] Furthermore, the top and bottom of the inner wall of the filter box are both installed with slide bars, and a frame is slidably connected between the two slide bars, and at least two filter screens are vertically and movably inserted inside the frame to filter the exhaust gas;

[0022] The front and rear sides of the inner wall of the filter box are both provided with square openings so that the frame can move forward and backward.

[0023] Furthermore, baffles are installed on both the front and rear sides of the frame to limit the movement range of the frame;

[0024] At least two bolts are installed inside the baffle, and corresponding to the bolts, threaded holes are opened on both the front and rear sides of the filter box to fix the baffle and the frame.

[0025] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0026] 1. The large-scale waste gas treatment device for the preparation and treatment of the coating can simultaneously treat different types of pollutants in the waste gas by integrating multiple treatment technologies such as spraying, adsorption and filtration. Such comprehensive treatment ensures the comprehensive removal of multiple pollutants. In addition, the integrated design can usually achieve multiple treatment steps in a relatively small space, thereby reducing the overall size of the treatment system, which is particularly beneficial for industrial sites with limited space or mobile waste gas treatment units. Moreover, by optimizing the coordination between the various treatment steps, the integrated system can use energy more efficiently, thereby reducing the operating cost of waste gas treatment.

[0027] 2. The large-scale waste gas treatment device for the preparation and treatment of the glue coating is transported to the inside of the water spray ring through the output end of the water pump, and sprayed out through the water spray ring to spray the waste gas inside the spray tower, effectively degrading and absorbing harmful substances in the waste gas, and adsorbing harmful gases in the waste gas through the adsorption plate inside the adsorption box. A filter is installed inside the filter box to filter the waste gas transported to the inside of the filter box. The intercepted particles are attached to one side of the filter, thereby achieving the effect of intercepting particles in the waste gas.

[0028] 3. The large-scale waste gas treatment device for the coating preparation and treatment moves the filter originally inside the filter box to the outside of the filter box by pushing the frame, and the filter located outside the filter box is moved to the inside of the filter box. At this time, the filter that needs to be cleaned is moved out from the inside of the frame and cleaned. The filter can be cleaned without stopping the machine, thereby increasing the interception efficiency of particulate matter in the exhaust gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the cross-sectional structure of the utility model;

[0030] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0031] Figure 3 This is a schematic diagram of the internal structure of the spray tower of the utility model;

[0032] Figure 4 This is a schematic diagram of the internal structure of the adsorption box of the utility model;

[0033] Figure 5 This is a schematic diagram of the internal structure of the filter box of the utility model;

[0034] Figure 6 This is a rear view structural diagram of the filter box of the utility model;

[0035] Figure 7 This is a schematic diagram of the connection structure between the frame and the filter screen of the utility model;

[0036] Figure 8 For this utility model Figure 7 A schematic diagram of the enlarged structure in the middle.

[0037] In the figure: 1. spray tower; 101. water spray ring; 102. water pump; 103. water inlet pipe; 2. adsorption box; 201. adsorption plate; 3. filter box; 301. slide bar; 302. frame; 303. filter screen; 304. baffle; 305. bolt; 4. fan; 5. air inlet pipe; 6. first connecting pipe; 7. second connecting pipe. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0039] See also Figure 1 and 2 In this embodiment, a large-scale waste gas treatment device for glue coating preparation is used to spray, adsorb and filter the waste gas generated by glue coating preparation in sequence, so as to effectively remove harmful gases and particulate matter in the waste gas.

[0040] Specifically, it includes a spray tower 1, an adsorption box 2, a filter box 3 and a fan 4; the spray tower 1 is connected with an air inlet pipe 5 for conveying the exhaust gas to the inside of the spray tower 1 for spraying treatment of the exhaust gas.

[0041] In actual use, the waste gas generated by the glue coating preparation is transported to the interior of the spray tower 1 through the air inlet pipe 5. The waste gas is sprayed by water in the spray tower 1. The liquid can be evenly sprayed into the waste gas through the spray system, so that the droplets are fully in contact with the pollutants in the waste gas, which is helpful to degrade and absorb harmful substances in the waste gas.

[0042] Furthermore, in order to adsorb harmful gases in the exhaust gas, the adsorption box 2 is connected to the spray tower 1 through the first connecting pipe 6, so as to transport the sprayed exhaust gas to the interior of the adsorption box 2 for adsorption treatment of the exhaust gas.

[0043] In actual settings, the waste gas after spraying is transported to the interior of the adsorption box 2 through the first connecting pipe 6, and the harmful gases in the waste gas are effectively adsorbed through the adsorption system inside the adsorption box 2.

[0044] Furthermore, in order to filter particulate matter in the exhaust gas, the filter box 3 is connected to the adsorption box 2 through the second connecting pipe 7, so as to transport the adsorbed exhaust gas to the interior of the filter box 3 for filtering the exhaust gas.

[0045] In actual settings, the extracted exhaust gas is transported to the interior of the filter box 3 through the second connecting pipe 7, and the exhaust gas is filtered through the filtering system inside the filter box 3, thereby effectively intercepting particulate matter in the exhaust gas.

[0046] In addition, in order to provide suction for the entire treatment device, the fan 4 in this embodiment is installed on a side close to the adsorption box 2, and the input end of the fan 4 is connected to the filter box 3, that is, when the fan 4 is running, the air in the filter box 3, the adsorption box 2 and the spray tower 1 is extracted in turn.

[0047] See also Figure 3 In order to effectively spray the exhaust gas, a water spray ring 101 is horizontally arranged inside the spray tower 1 in this embodiment, and a water pump 102 whose output end is connected to the water spray ring 101 is installed on the spray tower 1; a water inlet pipe 103 is connected to the input end of the water pump 102, and the end of the water inlet pipe 103 away from the water pump 102 is connected to a water storage tank in the outside world.

[0048] During actual use, the control switch of the water pump 102 is turned on, and the water inside the water tank is extracted through the water inlet pipe 103 inside the input end of the water pump 102, and transported to the inside of the water spray ring 101 through the output end of the water pump 102, and sprayed out through the water spray ring 101 to spray the exhaust gas inside the spray tower 1, thereby effectively degrading and absorbing harmful substances in the exhaust gas.

[0049] Furthermore, in order to ensure that the water body can fully contact the exhaust gas, a plurality of nozzles are connected in a circular array on the inner side of the water spray ring 101 to divide the sprayed water into a plurality of water columns, which can effectively degrade and absorb harmful substances in the exhaust gas through contact with the exhaust gas.

[0050] In actual settings, in order to ensure that the exhaust gas can pass through the inner side of the water spray ring 101, the center point of the water spray ring 101 and the center point of the spray tower 1 are located on the same plumb line, and the water spray ring 101 is located above the output end of the air inlet pipe 5, that is, when the exhaust gas passes through the inner side of the water spray ring 101, the sprayed water can effectively contact the exhaust gas.

[0051] In addition, in order to facilitate the discharge of wastewater in the spray tower 1, a sewage pipe is connected to the outer peripheral surface of the spray tower 1 and located below the air inlet pipe 5. By opening the sewage pipe, the wastewater mixed with the exhaust gas at the bottom of the spray tower 1 can be discharged.

[0052] See also Figure 4In order to effectively adsorb harmful gases in the exhaust gas, at least two adsorption plates 201 are provided at the top and bottom of the inner wall of the adsorption box 2 in this embodiment, and the adsorption plates 201 are attached between the front and back sides of the inner wall of the adsorption box 2 to adsorb harmful gases in the exhaust gas.

[0053] In actual use, the waste gas after spraying is transported to the inside of the adsorption box 2 through the first connecting pipe 6, and the adsorption plate 201 in this embodiment is an activated carbon plate, that is, the harmful gas in the waste gas is adsorbed by the adsorption plate 201 inside the adsorption box 2.

[0054] Furthermore, in order to increase the contact efficiency between the exhaust gas and the adsorption plate 201, a certain gap is retained between two adjacent adsorption plates 201 in the present embodiment. In addition, a certain gap is retained between the upper and lower adsorption plates 201 and the bottom and top of the inner wall of the adsorption box 2, respectively, so that the exhaust gas contacts at least two adsorption plates 201 from left to right in turn, thereby effectively increasing the contact time and area between the exhaust gas and the adsorption plate 201, and effectively absorbing the harmful gases in the exhaust gas.

[0055] See also Figure 5-8 In order to filter and intercept particulate matter in the exhaust gas, in this embodiment, sliding bars 301 are installed on the top and bottom of the inner wall of the filter box 3, and a frame 302 is slidably connected between the two sliding bars 301. At least two filter nets 303 are vertically movably inserted inside the frame 302 to filter the exhaust gas; square openings are opened on the front and back sides of the inner wall of the filter box 3 so that the frame 302 can move forward and backward.

[0056] In actual use, a filter screen 303 is installed inside the filter box 3 to filter the exhaust gas transported to the inside of the filter box 3, and the intercepted particles adhere to one side of the filter screen 303, thereby achieving the effect of intercepting particles in the exhaust gas.

[0057] In addition, in order to facilitate the cleaning of the filter 303 without stopping the machine, the filter 303 originally located inside the filter box 3 is moved to the outside of the filter box 3 by pushing the frame 302, and the filter 303 located outside the filter box 3 is moved to the inside of the filter box 3. At this time, the filter 303 that needs to be cleaned is moved out from the inside of the frame 302 for cleaning.

[0058] Furthermore, in order to facilitate the fixation of the frame 302, in this embodiment, baffles 304 are installed on the front and rear sides of the frame 302, and at least two bolts 305 are installed inside the baffle 304. Corresponding to the bolts 305, threaded holes are opened on the front and rear sides of the filter box 3.

[0059] In actual use, the baffle 304 on the side of the filter 303 moved close to the inside of the filter box 3 is fitted with the outer side of the filter box 3, and then the bolt 305 on the baffle 304 is rotated so that the bolt 305 extends to the inside of the threaded hole, thereby fixing the baffle 304 to ensure the stability of the filter 303 when intercepting particulate matter in the exhaust gas.

[0060] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A large-scale waste gas treatment device for glue coating preparation and treatment, characterized in that: It comprises a spray tower (1), an adsorption box (2), a filter box (3) and a fan (4); The spray tower (1) is connected to an air inlet pipe (5) for conveying the waste gas to the interior of the spray tower (1) for spraying the waste gas; The adsorption box (2) is connected to the spray tower (1) via a first connecting pipe (6) so as to transport the waste gas after spraying to the interior of the adsorption box (2) for adsorption treatment of the waste gas; The filter box (3) is connected to the adsorption box (2) via a second connecting pipe (7) so as to transport the adsorbed waste gas to the interior of the filter box (3) for filtering the waste gas; The fan (4) is installed on a side close to the adsorption box (2), and the input end of the fan (4) is connected to the filter box (3).

2. A large-scale waste gas treatment device for glue coating preparation and treatment according to claim 1, characterized in that: A water spray ring (101) is transversely arranged inside the spray tower (1), and a water pump (102) whose output end is connected to the water spray ring (101) is installed on the spray tower (1); The input end of the water pump (102) is connected to a water inlet pipe (103), and one end of the water inlet pipe (103) away from the water pump (102) is connected to a water storage tank in the outside world, so as to extract water from the water storage tank and transport it to the inside of the water spray ring (101) to spray the exhaust gas.

3. A large-scale waste gas treatment device for coating preparation and treatment according to claim 2, characterized in that: The inner side of the water spray ring (101) is connected to a plurality of spray heads in a circular array, so as to divide the sprayed water into a plurality of water columns.

4. A large-scale waste gas treatment device for glue coating preparation and treatment according to claim 2, characterized in that: The center point of the water spray ring (101) and the center point of the spray tower (1) are located on the same plumb line; Furthermore, the water spray ring (101) is located above the output end of the air intake pipe (5).

5. A large-scale waste gas treatment device for glue coating preparation and treatment according to claim 2, characterized in that: The outer peripheral surface of the spray tower (1) is connected to a sewage discharge pipe located below the air inlet pipe (5).

6. A large-scale waste gas treatment device for glue coating preparation and treatment according to claim 1, characterized in that: At least two adsorption plates (201) are provided on the top and bottom of the inner wall of the adsorption box (2) for adsorbing harmful gases in the exhaust gas.

7. A large-scale waste gas treatment device for coating preparation and treatment according to claim 6, characterized in that: A certain gap is reserved between two adjacent adsorption plates (201); A certain gap is retained between the adsorption plates (201) on the upper and lower sides and the bottom and top of the inner wall of the adsorption box (2), respectively, so that the exhaust gas contacts at least two adsorption plates (201) in sequence from left to right.

8. A large-scale waste gas treatment device for coating preparation and treatment according to claim 6, characterized in that: The adsorption plate (201) is attached between the front and rear sides of the inner wall of the adsorption box (2), and the adsorption plate (201) is an activated carbon plate.

9. A large-scale waste gas treatment device for glue coating preparation and treatment according to claim 1, characterized in that: The top and bottom of the inner wall of the filter box (3) are both installed with sliding bars (301), and a frame (302) is slidably connected between the two sliding bars (301), and at least two filter screens (303) are vertically movably inserted inside the frame (302) for filtering the exhaust gas; The inner wall of the filter box (3) is provided with square openings on both the front and rear sides, so that the frame (302) can move forward and backward.

10. A large-scale waste gas treatment device for glue coating preparation and treatment according to claim 9, characterized in that: Baffles (304) are installed on both the front and rear sides of the frame (302) to limit the movement range of the frame (302); At least two bolts (305) are installed inside the baffle (304), and threaded holes are provided on both the front and rear sides of the filter box (3) corresponding to the bolts (305) for fixing the baffle (304) and the frame (302).