Cleaning device for ceramic chopper manufacturing

Abstract

A cleaning device for ceramic chopper manufacturing belongs to the technical field of part cleaning equipment and comprises a supporting seat and a tank body arranged on the supporting seat. The interior of the supporting seat is hollow, a supporting rod of an ultrasonic generating assembly fixedly located in the tank body is arranged in the supporting seat, the tank body is filled with sufficient cleaning water, and a chopper clamp fixedly provided with a chopper body is immersed in the cleaning water in the tank body; the stirring device is further arranged in the tank body, and the stirring device is used for slowly stirring the cleaning water in the tank body or pushing the chopper clamp to slowly stir the cleaning water in the tank body so that the cleaned dirt can be away from the chopper body. In order to solve the existing problem that the dirt which is separated from the chopper is re-attached to the chopper, the utility model provides the cleaning device which can transfer rotation through a magnetic interval, so that the chopper clamp slowly rotates and the separated dirt is moved out of the chopper.

Description

Technical Field

[0001] The present application belongs to the technical field of parts cleaning equipment, and in particular relates to a cleaning device for making a ceramic splitting knife. Background Art

[0002] The ultrasonic cleaning machine adopts the principle of ultrasonic cleaning, that is, the ultrasonic generator generates an ultrasonic electrical signal greater than 20kHz, which is converted into mechanical vibration of the same frequency through the transducer, and radiated in the cleaning liquid in the form of ultrasonic longitudinal waves. Under the ultrasonic cavitation effect, countless tiny bubbles with a pressure of up to thousands of atmospheres are generated and then explode instantly, forming a fine local high-pressure bombardment on the surface of the parts, and the dirt on the surface of the parts and in the gaps is quickly peeled off, thereby achieving the purpose of cleaning.

[0003] In the public document with the announcement number CN114700312A, a splitter cleaning carrier, method and application are disclosed, which discloses an ultrasonic cleaning scheme, in which a beaker is placed in an ultrasonic cleaner, the water temperature is 40-60°C, and the cleaning is carried out for 10-20 minutes; ultrasonic cleaning uses the strong cavitation and vibration generated by ultrasonic waves to peel off the dirt on the surface of the blade, and clean the dirt floating on the edges, corners and pores of the blade. According to this existing technology, technicians in this field generally use ultrasonic cleaning directly on the splitter placed in the cleaner, and do not add stirring and other actions, which leads to the dirt on the surface of the blade of many splitters being peeled off during ultrasonic cleaning, but because the internal liquid does not flow, the dirt that has been detached re-attaches to the splitter. Utility Model Content

[0004] The utility model aims to solve the existing problem that the dirt that has been detached from the cleaver reattaches to the cleaver, and provides a cleaning device that can transmit rotation through magnetic intervals, so that the cleaver clamp rotates slowly and removes the dirt that has fallen off from the cleaver.

[0005] In order to achieve the above-mentioned technical objectives, the following technical solutions are provided: a cleaning device made of a ceramic splitting knife, comprising a support seat and a tank body arranged on the support seat; the support seat is hollow and is provided with a support rod for fixing an ultrasonic generating assembly in the tank body, the tank body is filled with a sufficient amount of cleaning water, and a splitting knife clamp fixed with the splitting knife body is immersed in the cleaning water in the tank body; the tank body is also provided with a stirring device, which is used to slowly stir the cleaning water in the tank body, or the splitting knife clamp is pushed to slowly stir the cleaning water in the tank body so that the dirt after cleaning can be kept away from the splitting knife body.

[0006] The sufficient amount of cleaning water is enough to completely immerse the ultrasonic generating head in the ultrasonic generating assembly.

[0007] In an operative manner, the stirring device comprises a magnetic stirring rod located within the tank;

[0008] A magnetic guide block is located in the support seat, and the magnetic guide block has two pieces, which respectively cooperate with the two ends of the magnetic stirring rod;

[0009] A motor is located in the support seat, and the motor is connected to the magnetic guide block through a rotating rod;

[0010] The motor rotates the rotating rod, so that the magnetic guide block drives the magnetic stirring rod to rotate.

[0011] In an practicable manner, a heating device is provided on the tank body, and the heating device includes at least two symmetrically distributed first coils provided on the side surface of the tank body and a second coil provided on the bottom surface of the tank body.

[0012] In an practicable manner, the tank body is connected to a ventilation pump mechanism, and the ventilation pump mechanism includes a ventilation pump located in the support seat;

[0013] A first pipe body connecting the ventilation pump and the tank body;

[0014] A second tube body is connected to the ventilation pump and the outside of the support seat.

[0015] In an practicable manner, the riving knife clamp has a riving knife base, which is a square fixed plate and has a plurality of through-holes in the thickness direction. An air core is embedded in one end of the hole, and the air core has a sealed tip portion, which extends into the tail end hole of the riving knife to fix the riving knife.

[0016] In an operative manner, the gas core includes a cylindrical core seat, to which a conical tip portion is integrally connected, wherein the cylindrical core seat has a hollow connecting channel, the tip portion has a cavity, the connecting channel connects the outside of the splitting knife base with the cavity to inflate and deflate the cavity to achieve expansion and contraction of the cavity, and the splitting knife is fixed by the expansion and contraction of the cavity.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The interval stirring design makes the sealing performance in the tank body better, and the slow stirring makes the fixed position of the splitting knife not change, and there will be no collision between them to cause damage to the splitting knife.

[0019] The base of the splitting knife is designed with a certain weight to prevent it from floating up during the mixing process and causing damage to the splitting knife.

[0020] The insert-disc fixed structure of the riving knife base can store a large number of items and has a stable clamping structure, which protects the riving knife as a whole and prevents damage to the side wall of the riving knife. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] 1 support base, 2 tank body, 3 ultrasonic generating assembly, 4 support rod, 5 splitter fixture, 6 stirring device, 21 first coil, 22 second coil, 23 air pump, 24 first tube body, 25 second tube body, 51 splitter base, 52 clamping hole, 53 air core, 531 tip, 532 cylindrical core seat, 533 connecting channel, 534 cavity, 61 magnetic stirring rod, 62 magnetic guide block, 63 motor,

[0022] Figure 1 It is a partial cutaway stereoscopic view of the first embodiment;

[0023] Figure 2 It is an overall schematic diagram of the first embodiment;

[0024] Figure 3 It is a front view of the support rod of the first embodiment;

[0025] Figure 4 for Figure 3 Sectional view at AA in the middle;

[0026] Figure 5 It is a top view of the riving tool fixture;

[0027] Figure 6 for Figure 5 Sectional view at the middle BB;

[0028] Figure 7 for Figure 6 Enlarged schematic diagram of point C in the middle. DETAILED DESCRIPTION

[0029] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] like Figure 1 , Figure 2 , Figure 3 and Figure 4The first embodiment shown is a cleaning device made of a ceramic splitter, comprising a support base 1 and a tank body 2 arranged on the support base 1; the support base 1 is hollow inside, and is provided with a support rod 4 fixed with an ultrasonic generating assembly 3 located in the tank body 2; the tank body 2 is filled with a sufficient amount of cleaning water, and a splitter clamp 5 fixed with the splitter body is immersed in the cleaning water in the tank body 2; the tank body 2 is also provided with a stirring device 6, and the splitter clamp 5 is pushed by the stirring device 6 to slowly stir in the cleaning water of the tank body 2 so that the dirt after cleaning can be kept away from the splitter body. The amount of cleaning water injected into the tank body 2 is just enough to cover the ultrasonic generating head of the ultrasonic generating assembly 3.

[0031] In this embodiment, the stirring device 6 includes a magnetic stirring rod 61 located in the tank body 2; a magnetic guide block 62 located in the support seat 1, the magnetic guide block 62 has two pieces, which respectively cooperate with the two ends of the magnetic stirring rod 61; a motor 63 located in the support seat 1, the motor 63 is connected to the magnetic guide block 62 through a rotating rod; the motor 63 rotates the rotating rod, so that the magnetic guide block 62 drives the magnetic stirring rod 61 to rotate.

[0032] In this embodiment, a heating device is provided on the tank body 2, and the heating device includes at least two symmetrically distributed first coils 21 provided on the side of the tank body 2 and a second coil 22 provided on the bottom surface of the tank body 2. By heating the tank body 2, dirt is more easily removed.

[0033] In this embodiment, the tank body 2 is connected to a ventilation pump mechanism, which includes a ventilation pump 23 located in the support base 1, a first tube 24 connecting the ventilation pump 23 and the tank body 2, and a second tube 25 connecting the ventilation pump 23 and the outside of the support base 1. During the ultrasonic cleaning process, reducing the pressure makes it easier for dirt to be peeled off from the splitting knife.

[0034] In this embodiment, if Figure 5 , Figure 6 and Figure 7 The riving knife clamp 5 shown has a riving knife base 51, which is a square fixing plate and has a plurality of through-holes 52 in the thickness direction. An air core 53 is embedded in one end of the hole 52. The air core 53 has a sealed tip portion 531, which extends into the tail end hole of the riving knife to fix the riving knife.

[0035] The air core 53 includes a cylindrical core seat 532, on which a conical tip portion 531 is integrally connected, wherein a hollow connecting channel 533 is provided in the cylindrical core seat 532, and a cavity 534 is provided in the tip portion 531. The connecting channel 533 connects the outside of the splitting knife base 51 with the cavity 534 to inflate and deflate the cavity 534 to achieve expansion and contraction of the cavity 534, and the splitting knife is fixed by the expansion and contraction of the cavity 534.

[0036] In this embodiment, the air core 3 is made of rubber material, and its tip 31 is a conical rubber airbag with a thin outer wall, and the conical rubber airbag is where the cavity 34 is located. Its cylindrical core seat 32 is a cylindrical hard rubber ring with a thick outer wall, and a connecting channel 33 with a smaller diameter is in the middle.

[0037] The air core 3 is embedded in the clamping hole 2 of the splitting knife base 1 before being inserted into the splitting knife. After being inserted into the splitting knife base 1, the air core 3 can be used repeatedly without being taken out again.

[0038] When in use, after the splitting knife base 1 with the gas core 3 is inserted, it is placed in a placement frame, and the surrounding of the placement frame is in close contact with the splitting knife base 1. The placement frame of this embodiment is hollow at the bottom and is connected to the vacuum pump through a pipeline. After the splitting knife base 1 is embedded in the placement frame, the vacuum pump starts to work and extracts the air in the cavity 34, and the tip 31 is in a needle shape. At this time, the operator starts to quickly insert the tail of the splitting knife into the clamping hole 2, and waits for the needle-shaped tip 31 to extend into the tail of the splitting knife. After all the clamping holes 2 are fully inserted into the splitting knife, the vacuum pump stops working and reversely transports part of the gas to achieve the resetting of the cavity 34, so that the tip 31 has a radial force on the inner wall of the splitting knife to fix the splitting knife.

[0039] The splitting knife base 1 is taken out from the placement frame and then placed into the tank body 2 . Preferably, a splitting knife base 1 is placed on both sides of the magnetic stirring rod 61 .

[0040] The above will clearly and completely describe the concept, specific structure and technical effects of the utility model in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the utility model. In addition, all the connection / connection relationships mentioned in the text do not refer to the direct connection of components, but refer to the fact that a better connection structure can be formed by adding or reducing connection accessories according to the specific implementation situation.

[0041] The specific description of the present invention in the above embodiments is only used to further illustrate the present invention and cannot be understood as limiting the scope of protection of the present invention. Technical engineers in this field may make some non-essential improvements and adjustments to the present invention based on the contents of the above-mentioned utility model, which fall within the scope of protection of the present invention.

Claims

1. A cleaning device made of a ceramic splitting knife, comprising a support base (1) and a tank body (2) arranged on the support base (1); the support base (1) is hollow and is provided with a support rod (4) for fixing an ultrasonic generating assembly (3) located in the tank body (2); It is characterized in that The tank body (2) is filled with a sufficient amount of cleaning water, and the splitting knife clamp (5) fixed with the splitting knife body is immersed in the cleaning water in the tank body (2); the tank body (2) is also provided with a stirring device (6), and the cleaning water in the tank body (2) is slowly stirred by the stirring device (6), or the splitting knife clamp (5) is pushed to slowly stir the cleaning water in the tank body (2), so that the dirt after cleaning can be kept away from the splitting knife body.

2. The cleaning device made of ceramic splitting knife according to claim 1, characterized in that: The stirring device (6) comprises a magnetic stirring rod (61) located in the tank body (2); A magnetic guide block (62) located in the support seat (1), wherein the magnetic guide block (62) comprises two pieces, which respectively cooperate with two ends of the magnetic stirring rod (61); A motor (63) located in the support seat (1), the motor (63) being connected to the magnetic guide block (62) via a rotating rod; The motor (63) rotates the rotating rod, so that the magnetic guide block (62) drives the magnetic stirring rod (61) to rotate.

3. The cleaning device made of ceramic splitting knife according to claim 1 or 2, characterized in that: The tank body (2) is provided with a heating device, the heating device comprising at least two symmetrically distributed first coils (21) provided on the side surface of the tank body (2) and a second coil (22) provided on the bottom surface of the tank body (2).

4. The cleaning device made of ceramic splitting knife according to claim 3, characterized in that: The tank body (2) is connected to a ventilation pump mechanism, and the ventilation pump mechanism comprises a ventilation pump (23) located in the support seat (1); a first tube (24) connecting the ventilation pump (23) and the tank body (2); A second tube (25) is connected between the ventilation pump (23) and the outside of the support base (1).

5. The cleaning device made of ceramic splitting knife according to claim 1, characterized in that: The riving knife clamp (5) comprises a riving knife base (51), which is a square fixing plate and has a plurality of through-holes (52) in the thickness direction. An air core (53) is embedded in one end of the hole (52), and the air core (53) comprises a sealed tip portion (531). The tip portion (531) extends into the tail end hole of the riving knife to fix the riving knife.

6. The cleaning device for ceramic splitting knife according to claim 5, characterized in that: The air core (53) comprises a cylindrical core seat (532), and the conical tip portion (531) is integrally connected to the cylindrical core seat (532), wherein the cylindrical core seat (532) has a hollow connecting channel (533), and the tip portion (531) has a cavity (534), and the connecting channel (533) connects the outside of the riving knife base (51) with the cavity (534) to inflate and deflate the cavity (534) to achieve expansion and contraction of the cavity (534), and the riving knife is fixed by the expansion and contraction of the cavity (534).

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