Cable cleaning device
By introducing a grinding mechanism into the cable cleaning device and using friction to remove the oxide layer on the surface of the wire core, the problem of the inability of the existing technology to effectively remove the oxide layer is solved, achieving normal recycling of the wire core and improving production efficiency.
Patent Information
- Application Number
- CN202421064795.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing cable cleaning device cannot effectively remove the oxide layer on the surface of the waste wire core, affecting the conductivity of the wire core.
A cable cleaning device is designed, including a conveyor roller set and a grinding mechanism. During the process of transferring the wire core, the grinding mechanism removes the oxide layer on the surface of the wire core through friction, and transfers the removed residue to the cleaning mechanism for cleaning.
It effectively removes the oxide layer on the surface of the used wire core to ensure the conductivity of the wire core. The process of removing the oxide layer is seamlessly connected with the cleaning process, eliminating the need for additional deoxidation treatment steps and improving production efficiency.
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Figure CN222386665U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cable processing, in particular to a cable cleaning device. Background Art
[0002] The core of the cable is mainly composed of copper wire. The core needs to be cleaned during cable production. A Chinese patent application document with publication number CN117123639A discloses a copper wire cleaning device, which includes a machine platform, on which a conveying roller capable of pressing and guiding the conveying core is arranged, and a soaking cylinder for the core to pass through and a first cleaning component for inputting cleaning liquid into the soaking cylinder to clean the copper powder or impurities remaining on the surface of the core. A cleaning cylinder is arranged between the conveying roller and the soaking cylinder, and a brush, a scraper and a second cleaning component capable of spraying cleaning liquid are fixedly arranged in the cleaning cylinder. When the conveying roller drives the core to move, the brush and the scraper can abut against the core and scrape off the copper powder or impurities attached to the core, and then the second cleaning component rinses off the scraped residue on the surface of the core.
[0003] In the process of producing cables, generally only newly produced wire cores will have residual copper powder or impurities. These are residues attached to the surface of the wire core and can be scraped off by brushes and scrapers, so they have a better cleaning effect. The existing cable production also recycles the waste wire cores removed from the used cables for new production. The waste wire cores may be aged after long-term use, and an oxide layer will form on their surface. The oxide layer is part of the wire core rather than an attachment. Therefore, the oxide layer on the surface of the waste wire core cannot be removed by using a brush and a scraper. An additional deoxidation treatment step is required to prevent the oxide layer from affecting the conductivity of the wire core. Therefore, there is still room for improvement in the existing cable cleaning device. Utility Model Content
[0004] In view of the shortcoming that the existing cable cleaning device cannot remove the oxide layer produced on the surface of the waste wire core, the purpose of the utility model is to provide a cable cleaning device that can effectively remove the oxide layer on the surface of the wire core and then clean the wire core.
[0005] In order to solve the above technical problems, the utility model is solved by the following technical solutions:
[0006] A cable cleaning device comprises a machine platform and a cleaning mechanism arranged on the machine platform, wherein the machine platform is provided with a conveying roller group for conveying the core to the cleaning mechanism, and the machine platform is provided with a grinding mechanism for grinding the outer wall of the core during the conveying process.
[0007] The above scheme is adopted. In this scheme, when the conveying roller group is conveying the wire core, the grinding mechanism can remove the oxide layer on the surface of the wire core as much as possible by rubbing the surface of the wire core, thereby reducing the influence of the oxide layer on the conductivity of the wire core. The wire core after grinding will be conveyed to the cleaning mechanism to clean up the grinding debris remaining on the wire core. Compared with the prior art, the cable cleaning device in this scheme can effectively remove the oxide layer formed on the surface of the waste wire core, so that the wire core can be recycled normally, and the process of removing the oxide layer and the process of cleaning the wire core are seamlessly connected on the same assembly line, eliminating the need for an additional deoxidation treatment step, thereby effectively improving production efficiency.
[0008] Preferably, the grinding mechanism includes a retaining component fixed on the machine platform for allowing the wire core to pass through and preventing it from bending and sagging, a grinding part rotatably arranged on the retaining component for grinding the outer wall of the wire core, and a driving component for driving the grinding part to rotate.
[0009] Preferably, the grinding part includes a rotating body through which the wire core can pass and which rotates when driven by a driving component, and a grinding piece arranged on the rotating body and approaches the center of the rotating body along the radial direction of the rotating body as the rotating body rotates. At least two groups of grinding pieces are evenly spaced around the axial direction of the rotating body, and an elastic reset piece is arranged at the end of the rotating body to drive the grinding piece away from the wire core when the rotating body stops.
[0010] Preferably, the grinding piece includes a grinding head and a lever fixedly connected to the grinding head at one end. A movable groove is opened on the rotating body along its radial direction and passes through both ends of the rotating body. The middle part of the lever is hinged in the movable groove and both ends of the lever pass through the two ends of the rotating body. A guide groove is opened along the opening direction of the movable groove at the end of the rotating body away from the grinding head. A slider is slidably embedded in the guide groove and moves away from the center of the rotating body driven by centrifugal force as the rotating body rotates. The slider is opened with a through groove for the end of the lever away from the grinding head to pass through.
[0011] By adopting the above scheme, the centrifugal force generated when the rotating body rotates drives the slider away from the center of the rotating body. The slider drives the lever to flip during the process of moving away, and one end of the lever with the grinding head will automatically approach the wire core, and the grinding piece rotates around the wire core while grinding it. The advantage of this method is that the surface of the wire core can be evenly polished, and the wire core after polishing will appear smoother, and the grinding piece can be suitable for wire cores of different diameters. After the diameter of the wire core changes, the grinding piece can still automatically approach and press against the wire core. This scheme sets at least two groups of grinding pieces. If there is only one group of grinding pieces, only one side of the wire core is subjected to force when it is pressed by the grinding piece, and it may deviate from the center of the rotating body. At this time, the wire core is likely to be entangled with the rotating grinding piece, resulting in the inability to polish normally. Therefore, at least two groups of grinding pieces are set to prevent the wire core from deviating and to make the force on the wire core more uniform during polishing.
[0012] Preferably, the retaining component includes a pair of retaining frames arranged at both ends of the rotating body, a rotating drum is rotatably arranged on the retaining frames, and the retaining frames and the rotating drum are rotatably matched through bearings. The rotating body is concentrically arranged in the rotating drum and fixed to the inner wall of the rotating drum.
[0013] By adopting the above scheme, more than one group of rotating bodies can be arranged in the rotating drum, and the grinding heads on each group of rotating bodies can be made of different materials. For example, a coarser grinding head is used to remove the oxide layer first, and then a finer grinding head is used for fine grinding or polishing. In this way, different grinding purposes can be achieved for wire cores of different specifications. All rotating bodies are arranged in the rotating drum, and the driving component can drive all rotating bodies to rotate as long as it drives the rotating drum to rotate.
[0014] Preferably, the elastic reset member is arranged at one end of the slider away from the center of the rotating body, and when the slider is away from the center of the rotating body, the elastic reset member elastically abuts against the inner wall of the drum.
[0015] With the above solution, the function of the spring is to prevent part of the grinding piece from always being in a state close to the center of the rotating body when the rotating body is not rotating.
[0016] Preferably, the driving member comprises a motor fixedly arranged on the machine platform, and the output shaft of the motor is connected to the rotating drum via a transmission mechanism.
[0017] Preferably, a chip discharge port for discharging grinding debris is provided on the outer ring wall of the rotating drum, and a protective cover for preventing grinding debris from splashing and a collection frame for collecting grinding debris are provided on the machine platform.
[0018] Preferably, the cleaning mechanism includes a cleaning box arranged on the machine platform for the wire core to pass through and a water supply component for inputting cleaning liquid into the cleaning box, a drainage component for discharging sewage is arranged below the cleaning box, and a sewage tank is arranged below the drainage component.
[0019] The utility model has significant technical effects due to the adoption of the above technical scheme: in this scheme, when the conveying roller group is conveying the wire core, the grinding mechanism can remove the oxide layer on the surface of the wire core as much as possible by rubbing the surface of the wire core, thereby reducing the influence of the oxide layer on the conductivity of the wire core; the wire core after grinding will be conveyed to the cleaning mechanism to clean up the grinding debris remaining on the wire core; compared with the prior art, the cable cleaning device in this scheme can effectively remove the oxide layer formed on the surface of the waste wire core, so that the wire core can be recycled normally; moreover, the process of removing the oxide layer and the process of cleaning the wire core are seamlessly connected on the same assembly line, eliminating the need for an additional deoxidation treatment step, thereby effectively improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic diagram of the external structure of a cable cleaning device according to this embodiment;
[0021] Figure 2 is a disassembled schematic diagram of a cable cleaning device according to this embodiment;
[0022] Figure 3 yes Figure 2 A partial enlarged view of A;
[0023] Figure 4 is a disassembled schematic diagram of a cable cleaning device according to this embodiment;
[0024] Figure 5 is a cross-sectional view of a cable cleaning device according to the present embodiment;
[0025] Figure 6 yes Figure 5 A partial enlarged view of B;
[0026] Figure 7 is an axonometric schematic diagram of a grinding part in a cable cleaning device of this embodiment;
[0027] Figure 8 It is a disassembled schematic diagram of a grinding part in a cable cleaning device of this embodiment;
[0028] Fig. 9 It is a cross-sectional view of a polishing portion in a cable cleaning device according to this embodiment.
[0029] The names of the parts indicated by the numerical labels in the above drawings are as follows: 1. Machine table; 101. Conveyor roller group; 2. Wire core; 3. Rotating body; 301. Limit stop ring; 4. Elastic reset member; 5. Grinding head; 6. Lever; 601. Mounting hole; 7. Movable groove; 701. Pivot; 8. Guide groove; 9. Slider; 901. Through groove; 10. Cage; 11. Rotating drum; 12. Bearing; 13. Motor; 14. Driving pulley; 15. Driven pulley; 16. Transmission belt; 17. Chip discharge port; 18. Protective cover; 19. Collecting frame; 20. Cleaning box; 21. Water supply component; 22. Water pipe; 23. Drainage component; 24. Sewage tank. DETAILED DESCRIPTION
[0030] The utility model is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0031] Example
[0032] A cable cleaning device, according to Figure 1 or Figure 2As shown, the machine 1 includes a cleaning mechanism and a conveying roller group 101 for conveying the wire core 2 to the cleaning mechanism. The cleaning mechanism includes a cleaning box 20 provided on the machine 1 for the wire core 2 to pass through. The cleaning box 20 is connected to a water supply component 21. A drainage component 23 is provided below the cleaning box 20. A sewage tank 24 is provided below the drainage component 23. The above is the prior art.
[0033] The improvement of this embodiment is that a grinding mechanism is provided on the machine 1 for grinding the outer wall of the wire core 2 during the transmission process. The grinding mechanism includes a retaining component fixed on the machine 1 for the wire core 2 to pass through and prevent it from bending and sagging. Figure 3 , Figure 4 or Figure 6 As shown, the holding component includes a pair of holding frames 10 arranged at both ends of the rotating body 3, a rotating drum 11 is rotatably arranged on the holding frame 10, and the holding frame 10 and the rotating drum 11 are rotatably matched through a bearing 12. A grinding part for grinding the outer wall of the wire core 2 is rotatably arranged on the holding component. Figure 6 As shown, the grinding part includes a rotating body 3 through which the wire core 2 can pass, the rotating body 3 is concentrically arranged in the rotating drum 11 and fixed to the inner wall of the rotating drum 11, and the rotating body 3 is provided with grinding pieces that can contact with the wire core 2 and grind its outer surface, and three groups of grinding pieces are evenly spaced around the rotating body 3 axially.
[0034] In this embodiment, each group of grinding pieces can be moved closer to the grinding pieces along the radial direction of the rotating body 3 as the rotating body 3 rotates. Figures 6 to 9 As shown, the grinding piece includes a grinding head 5 and a lever 6, one end of the lever 6 is fixedly connected to the grinding head 5, and a movable groove 7 penetrating through both ends of the rotating body 3 is opened on the rotating body 3 along its radial direction. The middle part of the lever 6 is hinged in the movable groove 7 and both ends of the lever 6 pass through the two ends of the rotating body 3. Figure 8 or Fig. 9 As shown, a mounting hole 601 is provided on the lever 6, and a pivot 701 pivotally connected to the mounting hole 601 is provided in the movable groove 7. A guide groove 8 is provided at the end of the rotating body 3 away from the grinding head 5 along the opening direction of the movable groove 7, and a slider 9 is slidably embedded in the guide groove 8. The rotation of the rotating body 3 will generate centrifugal force, and the slider 9 will move in the direction away from the center of the rotating body 3 under the influence of the centrifugal force. The slider 9 is provided with a through groove 901 for the end of the lever 6 away from the grinding head 5 to pass through. When the slider 9 is away from the center of the rotating body 3, the lever 6 will be driven to flip, and at this time, the end of the lever 6 connected to the grinding head 5 will be close to the wire core 2 for grinding.
[0035] The two ends of the guide groove 8 penetrate the inner and outer ring walls of the rotating body 3, and are used for the rotating body 3 to be installed in the drum 11. The outer ring wall thereof abuts against the inner wall of the drum 11, and the slider 9 cannot be separated from the outer ring wall of the rotating body 3, but can still be separated from the inner ring wall of the rotating body 3. Therefore, according to Figures 7 to 9 As shown, in this embodiment, a limit stop ring 301 is inserted and provided on the inner ring wall of the rotating body 3 to limit the sliding block 9 from being separated from the guide groove 8.
[0036] An elastic reset member 4 is provided at the end of the rotating body 3 to drive the grinding member away from the wire core 2 when the rotating body 3 stops. Figure 6 , Figure 8 or Fig. 9 As shown, in this embodiment, the elastic reset member 4 is a spring, which is arranged at one end of the slider 9 away from the rotating body 3. When the slider 9 is away from the center of the rotating body 3, the elastic reset member 4 elastically abuts against the inner wall of the rotating drum 11.
[0037] The rotation of the rotor 3 is controlled by a driving member according to Figure 1 or Figure 3 As shown, in this embodiment, the driving component includes a motor 13 fixedly mounted on the machine 1, the output end of the motor 13 is connected to the drum 11 via a belt transmission, a driving pulley 14 is fixedly mounted on the output end of the motor 13, a driven pulley 15 is fixedly mounted on the outer ring wall of the drum 11, the driving pulley 14 and the driven pulley 15 are connected via a transmission belt 16, and the rotation of the motor 13 drives the drum 11 to rotate, thereby driving the rotating body 3 to rotate synchronously.
[0038] according to Figure 2 or Figure 3 As shown, a chip discharge port 17 for discharging grinding chips is provided on the outer ring wall of the rotating drum 11, a protective cover 18 for preventing grinding chips from splashing is provided on the machine platform 1, and a collecting frame 19 for collecting grinding chips is provided below the protective cover 18.
[0039] Combined with the above structure, reference Figures 1 to 9 It can be known that in this embodiment, when the conveying roller group 101 is conveying the wire core 2, the grinding mechanism can remove the oxide layer on the surface of the wire core 2 as much as possible by rubbing the surface of the wire core 2, thereby reducing the influence of the oxide layer on the conductivity of the wire core 2; the wire core 2 after grinding will be conveyed to the cleaning mechanism to clean up the grinding debris remaining on the wire core 2. Compared with the prior art, the cable cleaning device in this scheme can effectively remove the oxide layer formed on the surface of the waste wire core 2, so that the wire core 2 can be recycled normally, and the process of removing the oxide layer and the process of cleaning the wire core 2 are seamlessly connected on the same assembly line, eliminating the additional step of setting up deoxidation treatment, which can effectively improve production efficiency.
[0040] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A cable cleaning device, comprising a machine platform (1) and a cleaning mechanism arranged on the machine platform (1), wherein the machine platform (1) is provided with a conveying roller group (101) for conveying the core to the cleaning mechanism, characterized in that: The machine platform (1) is provided with a grinding mechanism for grinding the outer wall of the wire core (2) when the wire core (2) is being conveyed.
2. A cable cleaning device according to claim 1, characterized in that: The grinding mechanism comprises a retaining component fixed on a machine platform (1) for allowing the wire core (2) to pass through and preventing it from bending and sagging, a grinding part rotatably arranged on the retaining component for grinding the outer wall of the wire core (2), and a driving component for driving the grinding part to rotate.
3. A cable cleaning device according to claim 2, characterized in that: The grinding section comprises a rotating body (3) through which a wire core (2) can pass and which is driven by a driving component to rotate, and a grinding piece arranged on the rotating body (3) and which approaches the center of the rotating body (3) along the radial direction of the rotating body (3) as the rotating body (3) rotates, at least two groups of grinding pieces are evenly spaced around the axial direction of the rotating body (3), and an elastic reset piece (4) is arranged at the end of the rotating body (3) to drive the grinding piece away from the wire core (2) when the rotating body (3) stops.
4. A cable cleaning device according to claim 3, characterized in that: The grinding member comprises a grinding head (5) and a lever (6) having one end fixedly connected to the grinding head (5); a movable groove (7) penetrating through two ends of the rotating body (3) is provided on the rotating body (3) along its radial direction; the middle part of the lever (6) is hinged in the movable groove (7) and both ends of the lever (6) pass through two ends of the rotating body (3); a guide groove (8) is provided at one end of the rotating body (3) away from the grinding head (5) along the opening direction of the movable groove (7); a slider (9) is slidably embedded in the guide groove (8) and is driven by centrifugal force to move away from the center of the rotating body (3) as the rotating body (3) rotates; and a through groove (901) is provided on the slider (9) for the end of the lever (6) away from the grinding head (5) to pass through.
5. A cable cleaning device according to claim 4, characterized in that: The holding component comprises a pair of holding frames (10) arranged at both ends of a rotating body (3); a rotating drum (11) is rotatably arranged on the holding frames (10); the holding frames (10) and the rotating drum (11) are rotatably matched via bearings (12); the rotating body (3) is concentrically arranged in the rotating drum (11) and fixed to the inner wall of the rotating drum (11).
6. A cable cleaning device according to claim 5, characterized in that: The elastic reset member (4) is arranged at one end of the slider (9) away from the center of the rotating body (3); when the slider (9) is away from the center of the rotating body (3), the elastic reset member (4) elastically abuts against the inner wall of the rotating drum (11).
7. A cable cleaning device according to claim 5, characterized in that: The driving member comprises a motor (13) fixedly arranged on the machine platform (1), and the output shaft of the motor (13) is connected to the rotating drum (11) via a transmission mechanism.
8. A cable cleaning device according to claim 5, characterized in that: A chip discharge port (17) for discharging grinding chips is provided on the outer ring wall of the rotating drum (11), and a protective cover (18) for preventing grinding chips from splashing and a collection frame (19) for collecting grinding chips are provided on the machine platform (1).
9. A cable cleaning device according to any one of claims 1 to 8, characterized in that: The cleaning mechanism comprises a cleaning box (20) arranged on a machine platform (1) for the wire core (2) to pass through, and a water supply component (21) for inputting cleaning liquid into the cleaning box (20); a drainage component (23) for draining sewage is arranged below the cleaning box (20); and a sewage tank (24) is arranged below the drainage component (23).
Citation Information
Patent Citations
Copper wire cleaning device
CN117123639A