Template assembly for tunnel pavement base course

By designing a formwork component for highway tunnel pavement base construction, the problems of low formwork assembly efficiency and poor effect in the existing technology are solved, and construction efficiency is improved, safety is guaranteed, and costs are reduced.

CN222390199UActive Publication Date: 2025-01-24CHINA RAILWAY NO 3 GRP CO LTD +1
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Patent Information

Application Number
CN202420859723.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-01-24
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

During the construction of the existing highway tunnel pavement base, the formwork assembly efficiency is low, the effect is poor, the deformation is easy, and the building materials are severely wasted, resulting in high construction costs and low quality.

Method used

A grass -level template component of the tunnel pavement, including the horizontal support template and vertical support template set along the length of the tunnel, and ensure the stable and convenient installation of the template through the structural connection of the bayonet parts and fixed parts.

Benefits of technology

The construction efficiency is improved, the construction is safe, the construction cost is reduced, and the template can be repeatedly utilized and the turnover rate is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of highway tunnel pavement base construction, and provides a tunnel pavement base template assembly in order to solve the problems that an existing template is low in splicing and supporting efficiency, poor in effect and prone to deformation, a large number of building materials are wasted, and cost is increased. The formwork assembly is continuously arranged above a tunnel inverted arch in the length direction of a tunnel at the interval of the width of a gravel blind ditch layer and comprises two transverse supporting formworks which are perpendicular to a ditch and arranged in parallel, one ends of the two transverse supporting formworks abut against the ditch, a longitudinal supporting formwork is perpendicularly connected between the other ends of the two transverse supporting formworks, and the two ends of the longitudinal supporting formwork are bayonet ends. A fixing section is arranged at the position, right opposite to the bayonet end, of the transverse supporting formwork, an opening is formed in the end face, corresponding to the bayonet end, of the fixing section, and the bayonet piece penetrates through the opening and is fixed through a fixing piece. The base layer formwork assembly is easy and convenient to install, firm and firm to fix and not prone to deformation, the construction efficiency is greatly improved, construction safety is guaranteed, the base layer formwork assembly can be repeatedly used, and the turnover rate is increased.
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Description

Technical Field

[0001] The utility model belongs to the technical field of highway tunnel pavement base construction, and in particular relates to a tunnel pavement base template component. Background Art

[0002] With the improvement of road construction standards, the quality requirements for the pavement construction of new roads are higher. Since the construction of the tunnel pavement base affects the subsequent construction, its construction efficiency and quality directly affect the construction efficiency and quality of the expressway.

[0003] At present, the construction of highway tunnel pavement base mostly adopts spliced ​​wooden formwork and uses wooden wedges to press on site. On-site installation and dismantling require a lot of man-hours. At the same time, mechanical rolling is easy to deform, the line shape cannot be well controlled, the quality level is not high, and the appearance effect is poor. Utility Model Content

[0004] In order to solve the problems of low efficiency, poor effect, easy deformation, large waste of building materials, increased cost, etc. of existing template assembly, the utility model provides a tunnel pavement base template assembly.

[0005] The utility model is implemented by the following technical scheme: a tunnel pavement base template component, which is continuously arranged above the tunnel invert along the tunnel length direction at intervals of the width of the gravel blind ditch layer, and comprises two transverse support templates arranged perpendicularly and parallel to the ditch, one end of the two transverse support templates is against the ditch, and the other ends are vertically connected to the longitudinal support template, the two end ends of the longitudinal support template are bayonet ends, the bayonet ends are provided with bayonet pieces, the position of the transverse support template opposite to the bayonet end is a fixed section, the fixed section is provided with an opening corresponding to the end face of the bayonet end, the bayonet piece passes through the opening and is fixed using a fixing piece.

[0006] Further, the opening of the fixing section is the same as the cross section of the longitudinal supporting template.

[0007] Furthermore, the bayonet piece is U-shaped, and the opening of the U-shape faces the bayonet end.

[0008] Furthermore, the fixing piece is a square wooden wedge inserted into the bayonet piece.

[0009] Furthermore, both the transverse supporting formwork and the longitudinal supporting formwork are made of channel steel.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] The pavement base template assembly of the utility model is simple and convenient to install and disassemble, and is firmly fixed and not easy to deform. By splicing the support templates of uniform specifications, the construction efficiency is greatly improved, the construction safety is guaranteed, and it can be reused to improve the turnover rate. The pavement base template assembly of the present application can achieve the significant effects of safety and controllability, high installation and disassembly efficiency, and reduced construction costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a top view schematic diagram of the utility model;

[0013] Figure 2 It is a front view cutaway schematic diagram of the utility model;

[0014] Figure 3 This is a schematic diagram of the structure of the connection between the transverse support formwork and the longitudinal support formwork of the utility model;

[0015] Figure 4 It is a structural schematic diagram of the fixing member of the utility model.

[0016] Icons: 1. Horizontal support formwork; 11. Fixed section; 2. Longitudinal support formwork; 21. Bayonet end; 3. Bayonet piece; 4. Fixed piece. DETAILED DESCRIPTION

[0017] In order to better understand the purpose, structure and function of the utility model, a tunnel pavement base template component of the utility model is further described in detail below in conjunction with the accompanying drawings.

[0018] like Figure 1~Figure 4 As shown, a tunnel pavement base template assembly is continuously arranged above the tunnel invert along the tunnel length direction with an interval of the width of the gravel blind ditch layer, including two transverse support templates 1 arranged perpendicularly and parallel to the ditch, one end of the two transverse support templates 1 is against the ditch, and the other ends are vertically connected to the longitudinal support template 2, the two end ends of the longitudinal support template 2 are bayonet ends 21, and the bayonet ends 21 are provided with bayonet parts 3, the transverse support template 1 is opposite to the bayonet end 21 The position is a fixed section 11, and the fixed section 11 is provided with an opening corresponding to the end face of the bayonet end 21, and the bayonet part 3 passes through the opening and is fixed using a fixing part 4.

[0019] In this embodiment, the transverse support template 1 is made of 16# channel steel, and a vertical opening is cut at the end position as the fixing section 11, so that the opening can be vertically inserted into the 16# channel steel. The longitudinal support template 2 is made of 16# channel steel, and the bayonet 3 is made of 10mm round steel bars, which are processed into a U shape. The longitudinal support template 2 and the bayonet 3 are welded. After welding, the bayonet end 21 of the longitudinal support template 2 is spliced ​​with the fixing section 11 of the transverse support template 1. The fixing member 4 is an inverted triangular wedge-shaped wooden block. After splicing, the fixing member 4 is used to reinforce the gap in the bayonet 3 to make the fixation more reliable and firm.

[0020] The pavement base template assembly of this embodiment has a support template connected to a support rod, and the support rod is fixed to the ground by a connecting rod. The installation is simple and convenient, and the fixation is firm and not easy to deform. The range can be adjusted by using support templates of different sizes, and the application range is wide.

[0021] The implementation process of the utility model is as follows:

[0022] 1. Cut the 16# channel steel to a length of 480cm;

[0023] 2. Make a hole at the end of the truncated 16# channel steel. The hole size should be consistent with the vertical cross section of the 16# channel steel. The horizontal support template 1 is then completed.

[0024] 3. Process the 10mm round steel bar into a U-shape. The end of the U-shape should be equal to the inner opening of the 16# channel steel. The bayonet 3 is then completed.

[0025] 4. Weld the round steel bar clamping piece 3 to the cut 16# channel steel. The welding method is: point-to-point welding of the 16# channel steel end and the round steel bar end. The longitudinal support template 2 is completed.

[0026] 5. Process the square wood into an inverted triangular wedge shape, and the fixing member 4 is completed;

[0027] 6. The fixed section 11 with the hole is spliced ​​with the welded bayonet end 21 at a 90-degree angle, and the fixing piece 4 with an inverted triangular wooden wedge is inserted into the spliced ​​U-shaped bayonet piece 3;

[0028] 7. After the construction is completed, concrete pouring can be carried out.

[0029] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present invention.

Claims

1. A tunnel pavement base template assembly, characterized in that: The template assembly is continuously arranged above the tunnel invert along the tunnel length direction at intervals of the width of the gravel blind ditch layer, and comprises two transverse support templates (1) arranged perpendicularly and parallel to the ditch, one end of the two transverse support templates (1) abuts against the ditch, and the other ends are perpendicularly connected to the longitudinal support template (2), both ends of the longitudinal support template (2) are bayonet ends (21), and the bayonet ends (21) are provided with bayonet pieces (3), the transverse support template (1) is located opposite to the bayonet ends (21) as a fixed section (11), and the fixed section (11) is provided with an opening on the end surface corresponding to the bayonet end (21), and the bayonet piece (3) passes through the opening and is fixed using a fixing piece (4).

2. The tunnel pavement base template assembly according to claim 1, characterized in that: The opening of the fixing section (11) has the same cross section as the longitudinal supporting template (2).

3. The tunnel pavement base template assembly according to claim 2, characterized in that: The bayonet piece (3) is U-shaped, with the opening of the U-shaped piece facing the bayonet end (21).

4. The tunnel pavement base template assembly according to claim 3, characterized in that: The fixing member (4) is a square wooden wedge inserted into the bayonet member (3).

5. The tunnel pavement base template assembly according to any one of claims 1 to 4, characterized in that: The transverse supporting formwork (1) and the longitudinal supporting formwork (2) are both made of channel steel.