Storage battery capacity checking test bridging device
By designing a bridging device for the nuclear capacity test of lead-acid batteries in hydropower station DC systems, the bridging is realized by using insulated guide rails, strip conductors and conductive seats, which solves the problem of difficulty in bridging when multiple batteries are abnormal, and improves efficiency. The operation convenience and safety of the test.
Patent Information
- Application Number
- CN202420734291.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-10
AI Technical Summary
In the nuclear capacity test of lead-acid batteries in DC systems of hydropower stations, if multiple batteries occur abnormally, the existing technology will find it difficult to jump quickly and effectively, which will affect the test process. The temporary homemade extended jumper may cause excessive stress on the battery terminal. .
Design a battery nuclear capacity capacity test crossing device, which includes insulating conductive rails, barconductors, and conductive seats. It is connected to the conductive seat through the original cross line to achieve the use of the self -made extended cable.
This device does not require the production of additional extended jumper wires, is easy to operate, avoids improper stress on the battery terminals due to the weight of the cable, and ensures the normal conduct of the test.
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Figure CN222394141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery core capacity test, in particular to a battery core capacity test jumper device. Background Art
[0002] In the capacity test of lead-acid batteries in the DC system of a hydropower station, when a battery needs to be immediately removed due to insufficient capacity or quality problems, the battery's own connection line is generally used for jumper connection, such as Figure 7 and Figure 8 shown.
[0003] Normally, if only one battery is abnormal, you can use the jumper cable that comes with the battery set, which is about twice as long as the normal battery connection cable. After the jumper, the battery set will continue to discharge. Since the battery weighs about 40kg and is placed on a double-layer battery rack of 80cm, it is not easy to move. Therefore, during the test, the battery is temporarily placed in place after it is out of operation and will be replaced after the test is completed.
[0004] If multiple batteries are abnormal in succession, there is no matching jumper wire, which will affect the subsequent battery capacity test; if the cable is temporarily made, it is necessary to make a cable head that matches the battery terminal. If the cable is too long and crosses the battery, the cable's own weight will pull the cold head of the voltage and temperature sampling line on the battery terminal and cause the battery terminal to be stressed. See the schematic diagram Fig. 9 (Each battery pole is connected to a voltage collection line and a temperature collection line). Utility Model Content
[0005] The purpose of the utility model is to provide a battery core capacity test jumper device. When working, the whole device is placed outside the battery pack, and the two conductive seats are connected by a strip conductor. Then the jumper can be completed through the original battery jumper wire, avoiding the problems in the prior art. In order to achieve the above technical features, the purpose of the utility model is achieved as follows:
[0006] A battery core capacity test jumper device comprises an insulating rail, the insulating rail is provided with a groove, a strip conductor is installed in the groove, the extension direction of the strip conductor is consistent with the extension direction of the groove, two conductive seats contacting and cooperating with the strip conductor are slidably installed in the groove, and a jumper wire is connected to the strip conductor through the conductive seat.
[0007] The conductive seat comprises a body, on which a terminal for connecting a jumper wire is arranged, and the terminal is connected to the strip conductor through the body.
[0008] The side wall of the groove is provided with a first clamping portion, and the side portion of the body is provided with a second clamping portion adapted to the first clamping portion.
[0009] It also includes a flexible connector, which is used to bind the conductive seat and the insulating guide rail.
[0010] The flexible connector is one of an elastic cloth strip, an insulating tape and a cable tie.
[0011] The strip-shaped conductor is a conductive copper bar.
[0012] The utility model device includes an insulating rail, a groove is provided on the insulating rail, a strip conductor is installed in the groove, the extension direction of the strip conductor is consistent with the extension direction of the groove, two conductive seats that are in contact with the strip conductor are slidably installed in the groove, and the jumper wire is connected to the strip conductor through the conductive seat. When working, the whole device is placed on the outside of the battery pack. Under the action of external force, the two conductive seats can slide in the groove to adjust the spacing, and the conductive seats are connected by the strip conductor, and then each is connected to the battery through the original battery jumper wire. Compared with the existing technology, there is no need to make an additional extended jumper wire, which is easy to operate; at the same time, it also avoids the problem that when the extended jumper wire is too long and crosses the battery, the cable's own weight will pull the cold head of the voltage and temperature sampling line on the battery terminal and cause the battery terminal to be overstressed. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0014] Figure 1 A three-dimensional diagram of a battery core capacity test jumper device provided by an embodiment of the utility model;
[0015] Figure 2 A front view of a battery core capacity test jumper device provided by an embodiment of the utility model;
[0016] Figure 3 A schematic diagram of the structure of the conductive seat provided in the embodiment of the utility model;
[0017] Figure 4 A cross-sectional view of an insulating guide rail provided in an embodiment of the utility model;
[0018] Figure 5 A schematic diagram of a battery core capacity test jumper device provided by an embodiment of the utility model when jumping over a battery;
[0019] Figure 6 A schematic diagram of a battery core capacity test jumper device provided by an embodiment of the utility model when jumping over a battery;
[0020] Figure 7 This is a schematic diagram of the normal core capacity connection of a battery in the prior art involved in the utility model;
[0021] Figure 8 It is a connection diagram of a problematic battery in the prior art involved in the utility model after exiting the nuclear capacity test;
[0022] Fig. 9 It is a schematic diagram of connecting the battery pole to the voltage collection line and the temperature collection line in the prior art involved in the utility model;
[0023] In the figure: an insulating guide rail 1, a groove 11, a first clamping portion 11a, a strip conductor 2, a conductive seat 3, a main body 31, a second clamping portion 31a, a terminal 32, a jumper wire 4, a flexible connector 5, a battery 6, a voltage collection line 7, and a temperature collection line 8. DETAILED DESCRIPTION
[0024] The embodiments of the present utility model are further described below in conjunction with the accompanying drawings.
[0025] See attached Figure 1-6 In order to realize the above technical features, the purpose of the utility model is achieved as follows:
[0026] A battery core capacity test jumper device comprises an insulating rail 1, a groove 11 is provided on the insulating rail 1, a strip conductor 2 is installed in the groove 11, the extension direction of the strip conductor 2 is consistent with the extension direction of the groove 11, two conductive seats 3 are slidably installed in the groove 11 and contact and cooperate with the strip conductor 2, and a jumper wire 4 is connected with the strip conductor 2 through the conductive seat 3. When working, the whole device is placed outside the battery pack, and under the action of external force, the two conductive seats 3 can slide in the groove 11, wherein the spacing between the two conductive seats 3 is determined according to the number and position of abnormal batteries, the two conductive seats 3 are connected by the strip conductor 2, and then each is connected to the battery through the original battery jumper wire. Compared with the prior art, there is no need to make an additional extended jumper wire, and the operation is convenient; at the same time, it also avoids the problem that when the extended jumper wire is too long and crosses the battery, the cable's own weight will pull the cold head of the voltage and temperature sampling line on the battery terminal and cause the battery terminal to be overstressed.
[0027] Furthermore, the conductive base 3 includes a body 31 , on which a terminal 32 for connecting a jumper wire is disposed, and the terminal 32 is connected to the strip conductor 2 through the body 31 . The body 31 is made of a conductive metal, preferably copper.
[0028] Furthermore, the side wall of the groove 11 is provided with a first clamping portion 11a, and the side of the body 31 is provided with a second clamping portion 31a adapted to the first clamping portion 11a. The first clamping portion 11a and the second clamping portion 31a are clamped together, so that the installation and matching of the conductive seat 3 and the insulating guide rail 1 can be further positioned. It should be noted that when the first clamping portion 11a is a convex, the second clamping portion 31a is the groove that matches it. Figure 2-4 On the contrary, when the first clamping portion 11a is a groove, the second clamping portion 31a is the protrusion that matches it. Figure 5 .
[0029] Furthermore, it also includes a flexible connector 5, which is used to bind the conductive seat 3 and the insulating guide rail 1.
[0030] Furthermore, the flexible connector is one of an elastic cloth strip, an insulating tape, and a cable tie. The above-mentioned flexible connector is easy to obtain during work and can effectively bind the conductive seat 3 and the insulating guide rail 1, so the flexible connector is not completely limited to the above-mentioned three types.
[0031] Furthermore, the strip-shaped conductor 2 is a conductive copper busbar.
Claims
1. A battery core capacity test jumper device, characterized in that: The invention comprises an insulating guide rail (1), wherein a groove (11) is provided on the insulating guide rail (1), a strip conductor (2) is installed in the groove (11), the extension direction of the strip conductor (2) is consistent with the extension direction of the groove (11), two conductive seats (3) contacting and cooperating with the strip conductor (2) are slidably installed in the groove (11), and a jumper wire (4) is connected to the strip conductor (2) through the conductive seat (3).
2. A battery core capacity test jumper device according to claim 1, characterized in that: The conductive seat (3) comprises a body (31), on which a terminal (32) for connecting a jumper wire is provided, and the terminal (32) is connected to the strip-shaped conductor (2) through the body (31).
3. A battery core capacity test jumper device according to claim 2, characterized in that: A first clamping portion (11a) is provided on the side wall of the groove (11), and a second clamping portion (31a) adapted to the first clamping portion (11a) is provided on the side of the body (31).
4. A battery core capacity test jumper device according to claim 3, characterized in that: It also comprises a flexible connector (5), wherein the flexible connector (5) is used to bind the conductive seat (3) and the insulating guide rail (1).
5. A battery core capacity test jumper device according to claim 4, characterized in that: The flexible connector is one of an elastic cloth strip, an insulating tape and a cable tie.
6. A battery core capacity test jumper device according to claim 5, characterized in that: The strip-shaped conductor (2) is a conductive copper bar.