Stamping shell Ethernet connector
By adopting a stamped shell design in the Ethernet connector, the structure of the outer shell is used to cover the connecting section to form a double-layer shielding protection, which solves the problems of insufficient environmental protection and high cost of zinc alloy shells in the existing technology, and achieves a more efficient Shielding effect and a more environmentally friendly production process.
Patent Information
- Application Number
- CN202323568253.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2033-12-26
AI Technical Summary
The zinc alloy shell of existing Ethernet connectors is not environmentally friendly enough, has high cost and is not environmentally friendly in manufacturing process. In order to ensure shielding effect, the shell thickness needs to be increased, resulting in excessive material consumption and high production costs.
The design of the stamped shell Ethernet connector is adopted, and the connection section is covered by the top wall, first side wall and second side wall of the outer shell to form a double-layer shielding protection and reduce the use of materials. At the same time, the outer shell structure is easy to manufacture and adopts stamping and bending formation.
The double -layer shielding protection is achieved, the shielding effect is improved, and the shell material is saved, the production cost is reduced, and it is more environmentally friendly compared to the integrated zinc alloy shell.
Smart Images

Figure CN222395183U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of connectors, in particular to a stamping shell Ethernet connector. Background Art
[0002] Optical fiber has gradually been widely used in the field of electronic communications, especially in the signal connection of the car's central control. Replacing metal fiber cables with optical fiber can achieve low-loss, long-distance, and low-interference transmission effects.
[0003] Currently available Ethernet connectors are Figure 1 As shown, it includes a plastic shell 3, a connector 2 and a shielding shell 1. The connector 2 and the shielding shell 1 are integrated into an integrated outer shell and are inserted into the plastic shell 3. The integrated shell is usually cast from zinc alloy. The manufacturing process is not environmentally friendly, and in order to ensure the shielding effect, the shell thickness is increased, resulting in high material consumption, which not only increases the processing difficulty of the entire connector, but also increases the production cost. Utility Model Content
[0004] Therefore, the technical problem to be solved by the utility model is to overcome the problem that the one-piece zinc alloy shell in the prior art is not environmentally friendly and has high cost, thereby providing a stamped shell Ethernet connector.
[0005] In order to solve the above technical problems, the utility model provides a stamped shell Ethernet connector, comprising:
[0006] Insulation body;
[0007] A plug-in assembly, which is inserted into the insulating body and used to transmit signals, comprises a connecting section and a plug-in end;
[0008] The outer shell includes: a top wall, a first side wall radially arranged on both sides of the top wall, and a second side wall axially arranged on the top wall and close to the end of the connecting section, the first side wall and the second side wall are respectively connected to the top wall, and the top wall, the first side wall and the second side wall surround and cover the connecting section.
[0009] In one embodiment of the utility model, the plug-in assembly includes a connecting section and a plug-in section, the connecting section is used to connect to the circuit board, one end of the insulating body is arranged between the connecting section and the outer shell, and the connecting section is arranged inside the insulating body and is positioned and connected to the insulating body.
[0010] In an embodiment of the present invention, the top wall is bent toward the connecting section to form a first connecting portion, and the insulating body is provided with a first slot body adapted to the first connecting portion.
[0011] In one embodiment of the utility model, a first limiting assembly is arranged between the insulating body and the top wall, and includes: a first protrusion extending outward from the end of the insulating body, a second protrusion extending from the end of the first protrusion in a direction perpendicular to the axis of the first protrusion, and the first connecting portion is clamped between the insulating body and the second protrusion.
[0012] In one embodiment of the utility model, a second limiting assembly is arranged between the first side wall and the insulating body, and comprises: a third protrusion arranged on the insulating body, and a second groove body opened on the first side wall and capable of being clamped on the third protrusion.
[0013] In one embodiment of the utility model, a third limiting assembly is arranged between the second side wall and the first side wall, which includes: a first bent portion formed by bending both sides of the second side wall toward the first side wall and having a third groove body, and a fourth protrusion bent from the first side wall and adapted to be snapped into the third groove body.
[0014] In one embodiment of the utility model, the plug-in assembly includes an inner shell, a core and a terminal, the connecting section of the inner shell is sequentially covered by an insulating body and an outer shell, the core is embedded in the inner wall of the inner shell, the terminal is passed through the core, one end of the terminal passes through the core and the other end is used to be connected to a circuit board.
[0015] In an embodiment of the utility model, the circuit board is provided with a plurality of through holes, and the outer shell and the inner shell are respectively provided with pins adapted to the through holes.
[0016] In an embodiment of the present invention, the second side wall is bent toward the inner shell to form a second connecting portion, and the second connecting portion and the first connecting portion are respectively connected to two sides of the shell.
[0017] In an embodiment of the present invention, a protrusion extends from the outer shell and the inner shell toward a side close to the circuit board, and a groove is formed in the protrusion, and the groove corresponds to a position to be welded on the circuit board.
[0018] The above technical solution of the utility model has the following advantages compared with the prior art:
[0019] The utility model discloses a stamped shell Ethernet connector, in which the plug-in assembly and the outer shell respectively play the role of inner shielding and outer shielding, the top wall of the outer shell covers the top of the connecting section, the first side walls respectively cover the two radial sides of the connecting section, and the second side wall covers the rear end portion of the connecting section in the axial direction, so that the outer shell and the plug-in assembly form a double-layer shielding protection for the connecting part, thereby improving the shielding effect and saving the shielding shell material. At the same time, the structure of the outer shell is easy to manufacture and can be formed by stamping and bending, which is more environmentally friendly than the one-piece zinc alloy shell, and the structural strength of the connector is improved by various bending features. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to the specific embodiments of the utility model in combination with the accompanying drawings, wherein
[0021] Figure 1 is a cross-sectional view of a prior art integrated zinc alloy housing;
[0022] Figure 2 It is a three-dimensional diagram of the connector of the utility model;
[0023] Figure 3 It is a three-dimensional diagram of the connector of the utility model from another angle;
[0024] Figure 4 It is a structural schematic diagram of the plug-in assembly of the utility model;
[0025] Figure 5 It is a schematic diagram of the connection between the plug-in assembly and the outer shell of the utility model;
[0026] Figure 6 It is a three-dimensional diagram of the insulating body of the utility model;
[0027] Figure 7 It is a three-dimensional diagram of the outer shell of the utility model;
[0028] Figure 8 It is a cross-sectional view of the practical connector.
[0029] Explanation of the reference numerals in the specification: 1. shielding shell; 2. plug-in connector; 3. plastic shell; 4. circuit board; 5. insulating body; 51. first slot body; 52. third protrusion; 53. guide slot; 54. plug-in port; 55. first protrusion; 56. second protrusion; 6. outer shell; 61. top wall; 62. first side wall; 63. second side wall; 64. first bending portion; 65. second connecting portion; 651. second bending portion; 652. third bending portion; 66. first connecting portion; 67. third slot body; 68. fourth protrusion; 69. second slot body; 7. plug-in assembly; 71. plug-in section; 72. connecting section; 73. inner shell; 74. terminal; 75. plug core; 8. pin; 9. third connecting portion. DETAILED DESCRIPTION
[0030] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention. Example
[0031] Reference Figure 2-8 As shown, a stamped shell Ethernet connector of the utility model comprises:
[0032] Insulation body 5;
[0033] The plug assembly 7 is inserted into the insulating body 5 and used for transmitting signals, and includes a connecting section 72 and a plug end;
[0034] The outer shell 6 includes: a top wall 61, a first side wall 62 radially arranged on both sides of the top wall 61, and a second side wall 63 axially arranged on the top wall 61 and close to the end of the connecting section 72, the first side wall 62 and the second side wall 63 are respectively connected to the top wall 61, and the top wall 61, the first side wall 62 and the second side wall 63 surround and cover the connecting section 72.
[0035] The utility model discloses a stamped shell Ethernet connector, in which a plug-in port 54 is provided on one side of an insulating body 5 and a plug-in space is formed, and the plug-in end is accommodated in the plug-in space, and one side of the plug-in end is defined as the front end, and one end of the connecting section 72 is defined as the rear end, the rear end of the insulating body 5 is covered on the connecting section 72, and the outer shell 6 is covered on the rear end of the insulating body 5, and the plug-in assembly 7 and the outer shell 6 respectively play the role of inner shielding and outer shielding, and the top wall 61 of the outer shell 6 covers the top of the connecting section 72, the first side wall 62 respectively covers the two radial sides of the connecting section 72, and the second side wall 63 covers the rear end portion of the connecting section 72 in the axial direction, so that the outer shell 6 and the plug-in assembly 7 form a double-layer shielding protection for the connecting part, thereby improving the shielding effect, and the structure of the outer shell 6 is easy to manufacture, and can be formed by stamping and bending, which is more environmentally friendly than the one-piece zinc alloy shell.
[0036] See also Figure 3-Figure 5 As shown, the plug-in assembly 7 includes a connecting section 72 and a plug-in section 71, the connecting section 72 is used to connect to the circuit board 4, one end of the insulating body 5 is arranged between the connecting section 72 and the outer shell 6, the connecting section 72 is arranged inside the insulating body 5 and is positioned and connected to the insulating body 5, the connecting section 72 and the plug-in end are coaxially arranged, the connecting section 72 is downwardly connected to the circuit board 4, and the inner and outer sides of the rear end wall of the insulating body 5 are respectively attached to the connecting section 72 and the second wall.
[0037] See also Figure 5 As shown, the top wall 61 is bent toward the connecting section 72 to form a first connecting portion 66, and the insulating body 5 is provided with a first slot 51 adapted to the first connecting portion 66. The first connecting portion 66 is bent downward from the top wall 61 to abut against the connecting section 72, and is conductively connected by spot welding, thereby increasing the shielding effect of the inner shell 73 and the outer shell 6, and at the same time playing a retaining role to increase the structural strength.
[0038] See also Figure 4-Figure 7As shown, a first limiting assembly is arranged between the insulating body 5 and the top wall 61, which includes: a first protrusion 55 extending outward from the end of the insulating body 5, and a second protrusion 56 extending from the end of the first protrusion 55 in a direction perpendicular to the axis of the first protrusion 55. The first connecting portion 66 is clamped between the insulating body 5 and the second protrusion 56 and is located in the first groove body 51. In this embodiment, the number of the second protrusions 56 is two, and they extend radially toward both sides of the connecting section 72, thereby limiting the axial direction of the outer shell 6 through the first connecting portion 66.
[0039] Continue to see Figure 4-Figure 7 As shown, a second limiting assembly is arranged between the first side wall 62 and the insulating body 5, which includes: a third protrusion 52 arranged on the insulating body 5, and a second groove body 69 opened on the first side wall 62 and capable of being snapped onto the third protrusion 52. The third protrusion 52 performs two groups of vertical limiting on the first side wall 62 and the outer shell 6. Specifically, the material of the insulating body 5 is an elastic insulating material, which can be optionally plastic. The third protrusion 52 is integrally formed on the insulating body 5, and has a guiding slope on the top, and the bottom is perpendicular to the insulating body 5. The guiding slope gradually narrows from bottom to top, so that when the outer shell 6 is crimped and installed, the first side wall 62 crimps the third protrusion 52 to deform. When the second side wall 63 slides until the third protrusion 52 enters the second groove body 69, the third protrusion 52 is reset and snapped with the lower inner wall of the second groove body 69 to form an undercut, thereby improving the pull-out strength of the first side wall 62 and the outer shell 6.
[0040] Please continue to see Figure 4-Figure 7 As shown, a third limiting assembly is provided between the second side wall 63 and the first side wall 62, which includes: a first bending portion 64 formed by bending the two sides of the second side wall 63 toward the first side wall 62 and having a third groove body 67, and a fourth convex body 68 bent by the first side wall 62 and adapted to be snapped into the third groove body 67. The second side wall 63 is formed by bending the front end of the top wall 61 downward, and is connected to the top wall 61 by bending the third connecting portion 9. The third connecting portion 9 avoids the left and right sides of the top wall 61 to avoid stress concentration. The first bending portion 64 is bent backward and forward from the rear end of the connecting section 72 and fits the first side wall 62. On the one hand, the second side wall 63 can provide support force for the plugging of the connector, and the support strength of the second side wall 63 is improved by connecting the first bending portion 64 and the first side wall 62. The first bending portion 64 has a third groove 67, and a part of the wall of the first side wall 62 is bent outward to form a fourth convex body 68 and is adapted to the third groove 67. The end of the fourth convex body 68 abuts against the front inner wall of the third groove 67, thereby providing support for the backward plugging force of the first side wall 62 and the outer shell 6; on the other hand, the first bending portion 64 is covered at the interface between the second side wall 63 and the first side wall 62, and the vertical interface between the second side wall 63 and the first side wall 62 is shielded.
[0041] The first connecting portion 66, the second connecting portion 65, the first limiting component, the second limiting component and the third limiting component are arranged to cooperate with each other to fix the outer shell 6 to improve the structural strength, so that the outer shell 6, the insulating body 5 and the inner shell 73 are tightly connected. In some embodiments, the connector is a single-cell structure or a multi-cell structure, that is, the connector has a single or multiple plug-in components 7, such as the number of plug-in components 7 can be one, two, four or more. When the number of plug-in components 7 is two or more, it can be selected as an even number and symmetrically arranged. The symmetrical arrangement enables the plug-in components 7 to be subjected to a relatively uniform and balanced force during insertion. The overall strength of the connector is high, and the possibility of connection failure caused by unbalanced force can be reduced to a minimum. In addition, the insulating body is provided with a spacing portion extending between the plug-in components 7, which is used to limit and fix each plug-in component 7. In some embodiments, the plug-in port 54 can be filled with an insulating colloid, which can be silica gel. The colloid is filled between the inner shell 73 and the insulating body 5 and / or between the plug core 75 and the inner shell 73 to improve the waterproof grade of the connector and improve the waterproof and dustproof effect of the connector.
[0042] See also Figure 4 , Figure 8 As shown, the plug-in assembly 7 includes an inner shell 73, a core 75 and a terminal 74. The connecting section 72 of the inner shell 73 is covered by an insulating body 5 and an outer shell in sequence. The core 75 is embedded in the inner wall of the inner shell 73. The terminal 74 is penetrated by the core 75. One end of the terminal 74 passes through the core 75 and the other end is used to be connected to the circuit board 4. The inner shell 73 and the outer shell 6 are both metal shells, which provide shielding and protect the structural structure. The outer shell 6 can be made of any material of brass, stainless steel, or stainless steel plated with copper.
[0043] The circuit board 4 is provided with a plurality of through holes, and the outer shell 6 and the inner shell 73 are respectively provided with pins adapted to the through holes. The through holes of the circuit board 4 and the pins of the outer shell 6 and the inner shell 73 are arranged correspondingly. The outer shell 6 and the inner shell 73 have the same number of pins and are inserted into the same through hole at corresponding positions, and the pins are connected to the pads on the circuit board 4 through solder.
[0044] See also Figure 5As shown, the second side wall 63 is bent toward the inner shell 73 to form a second connecting portion 65, and the second connecting portion 65 and the first connecting portion 66 are respectively connected to the two sides of the shell, and the second connecting portion 65 is bent inward from the end of the second side wall 63, and is specifically divided into an upper second bending portion 651 and a connecting third bending portion 652, and the second bending portion 651 is bent upward from the end of the second side wall 63 inside the outer shell 6, and the second bending portion 651 fits the second side wall 63 and corresponds to the rear port of the connecting section 72, so as to increase the equivalent shielding thickness of the rear opening of the connector, and at the same time, the second shell is used to connect the third bending portion 652, and the third bending portion 652 is connected to the end of the second bending portion 651 and connected to the inside of the inner shell 73, and the third bending portion 652 is connected to the top wall 61 by spot welding, so as to further increase the connection strength and shielding effect.
[0045] See also Figure 7 As shown, the outer shell 6 and the inner shell 73 have a protrusion extending toward the side close to the circuit board 4, and the protrusion is provided with a groove, and the groove corresponds to the position to be welded of the circuit board 4. When the connector is welded to the circuit board 4, the protrusion corresponds to the position to be welded corresponding to the circuit board 4, and the solder paste during soldering can climb along the protrusion and enter the groove, thereby increasing the contact area between the welding position and the groove, improving the connection strength between the connector and the circuit board 4, and making the pull-out strength of the connector reach more than 110N.
[0046] See also Figure 6 As shown, further, the insulating body 5 is also provided with a plurality of guide grooves 53 along the vertical direction, and the number, size and position of the guide grooves 53 correspond to the pins 8 of the outer shell 6, so that the pins 8 of the outer shell 6 can slide downward along the guide grooves 53, thereby facilitating the installation of the outer shell 6 onto the insulating body 5.
[0047] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection created by the present utility model.
Claims
1. A stamped shell Ethernet connector, characterized in that: include: Insulating body (5); A plug-in assembly (7), which is inserted into the insulating body (5) and used for transmitting signals, comprises a connecting section (72) and a plug-in end; The outer shell (6) comprises: a top wall (61), a first side wall (62) radially arranged on both sides of the top wall (61), and a second side wall (63) axially arranged on the top wall (61) and close to the end of the connecting section (72), wherein the first side wall (62) and the second side wall (63) are respectively connected to the top wall (61), and the top wall (61), the first side wall (62) and the second side wall (63) surround and cover the connecting section (72).
2. A stamped shell Ethernet connector according to claim 1, characterized in that: The plug-in assembly (7) comprises a connecting section (72) and a plug-in section (71), wherein the connecting section (72) is used to be connected to the circuit board (4), one end of the insulating body (5) is arranged between the connecting section (72) and the outer shell (6), and the connecting section (72) is arranged inside the insulating body (5) and is positioned and connected to the insulating body (5).
3. The stamped shell Ethernet connector according to claim 1, characterized in that: The top wall (61) is bent toward the connecting section (72) to form a first connecting portion (66), and the insulating body (5) is provided with a first slot (51) adapted to fit the first connecting portion (66).
4. A stamped shell Ethernet connector according to claim 3, characterized in that: A first limiting assembly is provided between the insulating body (5) and the top wall (61), comprising: a first protrusion (55) extending outward from the end of the insulating body (5), a second protrusion (56) extending from the end of the first protrusion (55) in a direction perpendicular to the axis of the first protrusion (55), and the first connecting portion (66) is clamped between the insulating body (5) and the second protrusion (56).
5. The stamped shell Ethernet connector according to claim 1, characterized in that: A second limiting assembly is provided between the first side wall (62) and the insulating body (5), comprising: a third protrusion (52) provided on the insulating body (5), and a second groove (69) opened on the first side wall (62) and capable of being snap-connected to the third protrusion (52).
6. The stamped shell Ethernet connector according to claim 1, characterized in that: A third limiting assembly is provided between the second side wall (63) and the first side wall (62), comprising: a first bent portion (64) formed by bending the two sides of the second side wall (63) toward the first side wall (62) and having a third groove body (67); and a fourth protrusion (68) bent from the first side wall (62) and adapted to be snap-connected to the third groove body (67).
7. The stamped shell Ethernet connector according to claim 2, characterized in that: The plug-in assembly (7) comprises an inner shell (73), a plug core (75) and a terminal (74); the connecting section (72) of the inner shell (73) is covered by an insulating body (5) and an outer shell in sequence; the plug core (75) is embedded in the inner wall of the inner shell (73); the terminal (74) is inserted into the plug core (75); one end of the terminal (74) extends out of the plug core (75) and the other end is used to be connected to a circuit board (4).
8. The stamped shell Ethernet connector according to claim 2, characterized in that: The circuit board (4) is provided with a plurality of through holes, and the outer shell (6) and the inner shell (73) are respectively provided with pins adapted to fit in the through holes.
9. The stamped shell Ethernet connector according to claim 1, characterized in that: The second side wall (63) is bent toward the inner shell (73) to form a second connecting portion (65), and the second connecting portion (65) and the first connecting portion (66) are respectively connected to two sides of the shell.
10. The stamped shell Ethernet connector according to claim 1, characterized in that: The outer shell (6) and the inner shell (73) have a protrusion extending toward a side close to the circuit board (4), and the protrusion is provided with a groove corresponding to a position of the circuit board (4) to be welded.
Citation Information
Cited By
Connector housing, connector, and vehicle
WO2026200647A1