Efficient casting cleaning device

By designing a cleaning box, guide slot, filter, sedimentation tank, recycling valve, and sewage valve in the casting device, the effective use of water resources has been solved without recycling and cleaning water for the existing device.

CN222402499UActive Publication Date: 2025-01-28TIANJIN RENBO CASTING
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Patent Information

Application Number
CN202420405551.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-01-28
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

Existing casting cleaning devices are not installed with components for recycling and disposing of cleaning water, resulting in unnecessary waste of water resources.

Method used

A casting is designed with high -efficiency cleaning devices, including cleaning boxes, guidance grooves, filters, sedimentation tanks, recycling valves and sewage valves. By guidance, the cleaning of the water after the cleaning is entered into the filter for preliminary filtration. The sedimentation tank is used to settle the solid particles to precipitate, recover the valve to recover the relatively clear liquid, and the sewage valve is used to discharge the sediment.

Benefits of technology

The recycling of cleaning water after cleaning is achieved, so that it can be used for secondary use to avoid unnecessary waste of water resources.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222402499U_ABST
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Abstract

The utility model relates to the field of casting cleaning, and discloses an efficient casting cleaning device. According to the casting cleaning device, the interior of the cleaning box is used for containing a part for cleaning a casting, the guide groove guides water obtained after cleaning to be discharged out of the interior of the cleaning box, the filter screen can preliminarily filter the water obtained after cleaning, large solid particles, impurities and suspended solids are removed, and the settling pond can provide a position for standing of the water obtained after cleaning; in the standing process, heavy solid particles can be settled to the bottom of the settling pond to form sediments, a position can be provided for relatively clear liquid at the upper end of the interior of the settling pond to flow out by opening the recycling valve, so that water after cleaning is recycled, and the sediments at the bottom of the settling pond can be discharged by opening the blow-down valve. According to the device, the assembly for recycling the cleaning water is installed on the device, recycling measures are taken after the casting is cleaned by the cleaning water, so that the cleaning water can be reutilized, and unnecessary waste of water resources is avoided.
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Description

Technical Field

[0001] The present application belongs to the technical field of casting cleaning, and specifically relates to a high-efficiency casting cleaning device. Background Art

[0002] A casting is a metal shaped object obtained by various casting methods, that is, the smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods, and then cooled and polished to obtain an object with a certain shape, size and performance. Casting cleaning refers to the cleaning and treatment of castings produced in the casting process to remove surface oxide scale, grit, oil, impurities, etc., to improve the surface finish and overall quality of the casting, so as to ensure the performance and appearance of the casting.

[0003] If the announcement number is CN208627955U The patent discloses a new casting cleaning device, which belongs to the field of casting cleaning technology, including a cleaning box and a support seat located below the cleaning box, a driving motor is provided in the middle of the upper part of the support seat, a cleaning turntable for placing castings is provided in the middle of the inner side of the cleaning box, the driving motor is connected to the cleaning turntable through a rotating shaft, and a spray structure and an air-drying structure are provided on the cleaning box, the spray structure includes a water storage tank, a water distribution plate, and a connecting pipe for connecting the water storage tank and the water distribution plate, the connecting pipe is provided with a water pump, the water distribution plate is installed on the left and right sides of the upper part of the cleaning box through a connecting rod, the water distribution plate is arc-shaped, and a number of high-pressure nozzles facing the cleaning turntable are provided on its concave surface. The utility model cleans the castings through a variety of cleaning methods, can effectively clean the inner cavity and outer wall of the castings, and has a good cleaning effect.

[0004] However, the device is not equipped with a component for recycling the cleaning water. After the cleaning water is used to clean the castings, it is directly discharged from the device without taking any recycling measures for the cleaning water, resulting in unnecessary waste of water resources. Utility Model Content

[0005] The purpose of the present application is to provide a high-efficiency casting cleaning device in order to solve the problem that the above-mentioned device is not equipped with a component for recycling the cleaning water, and the cleaning water is directly discharged from the inside of the device after cleaning the casting, and no recycling measures are taken for the cleaning water, resulting in unnecessary waste of water resources.

[0006] The technical solution adopted in the present application is as follows: it includes a cleaning box, guide grooves are fixedly installed on the left and right sides of the middle of the interior of the cleaning box, a filter screen is arranged inside the guide groove, a sedimentation tank is fixedly installed on the rear outer surface of the cleaning box, a recovery valve is fixedly installed on the rear outer surface of the sedimentation tank, and a sewage valve is fixedly installed on the left outer surface of the sedimentation tank.

[0007] By adopting the above technical scheme, guide grooves are fixedly installed on the left and right sides of the middle of the interior of the cleaning box, a filter screen is arranged inside the guide groove, a sedimentation tank is fixedly installed on the rear outer surface of the cleaning box, a recovery valve is fixedly installed on the rear outer surface of the sedimentation tank, and a sewage valve is fixedly installed on the left outer surface of the sedimentation tank. The interior of the cleaning box is used to place components for cleaning castings, and the guide groove guides the cleaned water to be discharged from the interior of the cleaning box. The filter screen can preliminarily filter the cleaned water to remove larger solid particles, impurities and suspended matter. The sedimentation tank can provide a position for the cleaned water to stand still. During the standing process, heavier solid particles will settle to the bottom of the tank to form sediment. Opening the recovery valve can provide a position for the relatively clear liquid at the upper end of the sedimentation tank to flow out, thereby realizing the recycling of the cleaned water. Opening the sewage valve can discharge the sediment at the bottom of the sedimentation tank. By installing a component for recycling the cleaning water in the device, recycling measures are taken after the casting is cleaned with the cleaning water, so that it can be reused for a second time, avoiding unnecessary waste of water resources.

[0008] In a preferred embodiment, a water inlet pipe is fixedly installed on the upper portion of the left outer surface of the cleaning box, and a nozzle group is fixedly installed on the other end of the water inlet pipe that passes through the cleaning box.

[0009] By adopting the above technical solution, a water inlet pipe is fixedly installed on the upper part of the left outer surface of the cleaning box, and the other end of the water inlet pipe passes through the cleaning box to fix a nozzle group. The water inlet pipe is used to allow external water source to enter the interior of the nozzle group through pressure, and the nozzle group cleans the surface of the casting.

[0010] In a preferred embodiment, a driving motor is fixedly mounted on the lower end of the interior of the cleaning box, and a cleaning turntable is fixedly mounted on the upper surface of the driving motor.

[0011] By adopting the above technical solution, a driving motor is fixedly installed at the lower end of the interior of the cleaning box, and a cleaning turntable is fixedly installed on the upper surface of the driving motor. By adopting a combination of the driving motor and the cleaning turntable, the driving motor can drive the cleaning turntable to rotate, and the castings that need to be cleaned can be placed inside the cleaning turntable.

[0012] In a preferred embodiment, a heating fan is fixedly mounted on the upper surface of the cleaning box, and an air inlet is fixedly mounted on the upper surface of the heating fan.

[0013] By adopting the above technical solution, a heating fan is fixedly installed on the upper surface of the cleaning box, and an air inlet is fixedly installed on the upper surface of the heating fan. The heating fan is used to suck external air into the interior of the cleaning box and heat it, so that the cleaned castings can be quickly dried, and the air inlet provides an entrance for the heating fan to suck in air.

[0014] In a preferred embodiment, a cover plate is fixedly installed on the upper surface of the sedimentation tank, and sealing doors are hingedly installed on the lower ends of the left and right sides of the cleaning box.

[0015] By adopting the above technical solution, a cover plate is fixedly installed on the upper surface of the sedimentation tank, and sealed doors are hingedly installed at the lower ends of the left and right sides of the cleaning box. The cover plate can be opened to check the internal condition of the sedimentation tank, and the sealed door can be opened to clean the debris filtered out by the filter net at the corresponding position.

[0016] In a preferred embodiment, a one-way exhaust valve is fixedly mounted on the rear outer surface of the cleaning box, and a heat dissipation net is fixedly mounted on the outer surface of the one-way exhaust valve.

[0017] By adopting the above technical solution, a one-way exhaust valve is fixedly installed on the rear outer surface of the cleaning box, and a heat dissipation net is fixedly installed on the outer surface of the one-way exhaust valve. The one-way exhaust valve is opened to control the hot air inside the cleaning box to quickly discharge from the inside of the cleaning box, thereby preventing workers from being scalded due to the high temperature environment when removing castings. The heat dissipation net can diffuse the hot air, thereby preventing the direct exhaust of hot air from causing the hot air temperature to be too high and affecting the surrounding environment.

[0018] In a preferred embodiment, a distribution box is fixedly mounted on the left outer surface of the cleaning box, and a control box is fixedly mounted on the right outer surface of the cleaning box.

[0019] By adopting the above technical solution, a distribution box is fixedly installed on the left outer surface of the cleaning box, and a control box is fixedly installed on the right outer surface of the cleaning box. The distribution box is mainly used to provide power supply and power distribution to ensure the normal operation of the cleaning device, and the control box can monitor and control the device, adjust the process parameters, and realize the normal operation of the device.

[0020] In a preferred embodiment, a feeding door is hingedly mounted on the front outer surface of the cleaning box, and an observation glass is provided on the outer surface of the feeding door.

[0021] By adopting the above technical solution, a feeding door is hingedly installed on the front outer surface of the cleaning box, and an observation glass is arranged on the outer surface of the feeding door. The castings to be cleaned can be placed in or taken out of the cleaning box by opening the feeding door, and the observation glass is used to observe the cleaning condition of the castings inside the cleaning box.

[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0023] In the present application, the interior of the cleaning box is used to place components for cleaning castings, and the guide groove guides the cleaning water to be discharged from the interior of the cleaning box. The filter screen can perform preliminary filtration on the cleaning water to remove larger solid particles, impurities and suspended matter. The sedimentation tank can provide a place for the cleaned water to stand. During the standing process, heavier solid particles will settle to the bottom of the tank to form sediment. Opening the recovery valve can provide a place for the relatively clear liquid at the upper end of the sedimentation tank to flow out, thereby realizing the recycling of the cleaned water. Opening the drain valve can discharge the sediment at the bottom of the sedimentation tank. By installing components for recycling the cleaning water, recycling measures are taken for the cleaning water after cleaning the castings so that it can be reused to avoid unnecessary waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the front three-dimensional structure of a casting efficient cleaning device in the present application;

[0025] Figure 2 It is a schematic diagram of the rear three-dimensional structure in this application;

[0026] Figure 3 This is a schematic diagram of the internal structure of the cleaning component in this application;

[0027] Figure 4 This is a schematic diagram of the internal structure of the precipitation component in this application.

[0028] Markings in the figure: 1. Cleaning box; 2. Guide trough; 3. Filter; 4. Sedimentation tank; 5. Recovery valve; 6. Drain valve; 7. Water inlet pipe; 8. Nozzle group; 9. Drive motor; 10. Cleaning turntable; 11. Heating fan; 12. Air inlet; 13. Cover plate; 14. Sealing door; 15. One-way exhaust valve; 16. Heat dissipation net; 17. Distribution box; 18. Control box; 19. Feed door; 20. Observation glass. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0030] Example:

[0031] Reference Figure 1 , Figure 2 and Figure 4, including a cleaning box 1, the interior of the cleaning box 1 is used to place parts for cleaning castings, the guide groove 2 guides the cleaned water to be discharged from the interior of the cleaning box 1, the filter screen 3 can preliminarily filter the cleaned water to remove larger solid particles, impurities and suspended matter, and the sedimentation tank 4 can provide a position for the cleaned water to stand still. During the standing process, heavier solid particles will settle to the bottom of the tank to form sediment. Opening the recovery valve 5 can provide a position for the relatively clear liquid at the upper end of the sedimentation tank 4 to flow out, thereby realizing the recycling of the cleaned water, and opening the sewage valve 6 can discharge the sediment at the bottom of the sedimentation tank 4. By installing a component for recycling the cleaning water in the device, recycling measures are taken after the castings are cleaned with the cleaning water, so that it can be reused for a second time, avoiding unnecessary waste of water resources.

[0032] Reference Figure 3 A water inlet pipe 7 is fixedly installed on the upper left outer surface of the cleaning box 1, and the other end of the water inlet pipe 7 passes through the cleaning box 1 to fix a nozzle group 8. The water inlet pipe 7 is used to allow external water to enter the interior of the nozzle group 8 through pressure, and the nozzle group 8 cleans the surface of the casting.

[0033] Reference Figure 3 A driving motor 9 is fixedly installed at the lower end of the interior of the cleaning box 1, and a cleaning turntable 10 is fixedly installed on the upper surface of the driving motor 9. The driving motor 9 and the cleaning turntable 10 are combined, and the driving motor 9 can drive the cleaning turntable 10 to rotate, and the castings that need to be cleaned can be placed inside the cleaning turntable 10.

[0034] Reference Figure 1-Figure 3 A heating fan 11 is fixedly installed on the upper surface of the cleaning box 1, and an air inlet 12 is fixedly installed on the upper surface of the heating fan 11. The heating fan 11 is used to suck external air into the cleaning box 1 and heat it, so that the cleaned castings can be quickly dried, and the air inlet 12 provides an entrance for the heating fan 11 to suck in air.

[0035] Reference Figure 1 and Figure 2 A cover plate 13 is fixedly installed on the upper surface of the sedimentation tank 4, and a sealing door 14 is hingedly installed at the lower ends of the left and right sides of the cleaning box 1. The condition inside the sedimentation tank 4 can be checked by opening the cover plate 13, and the debris filtered out by the filter net 3 at the corresponding position can be cleaned by opening the sealing door 14.

[0036] Reference Figure 2A one-way exhaust valve 15 is fixedly installed on the rear outer surface of the cleaning box 1, and a heat dissipation net 16 is fixedly installed on the outer surface of the one-way exhaust valve 15. The one-way exhaust valve 15 is opened to control the hot air inside the cleaning box 1 to quickly discharge the inside of the cleaning box 1 to prevent the staff from being scalded due to the high temperature environment when taking out the castings. The heat dissipation net 16 can diffuse the hot air to avoid the direct exhaust of hot air causing the hot air temperature to be too high to affect the surrounding environment.

[0037] Reference Figure 1 and Figure 2 A distribution box 17 is fixedly installed on the left outer surface of the cleaning box 1, and a control box 18 is fixedly installed on the right outer surface of the cleaning box 1. The distribution box 17 is mainly used to provide power supply and power distribution to ensure the normal operation of the cleaning device. The control box 18 can monitor and control the device, adjust process parameters, and realize the normal operation of the device.

[0038] Reference Figure 1 A feeding door 19 is hingedly installed on the front outer surface of the cleaning box 1, and an observation glass 20 is arranged on the outer surface of the feeding door 19. The casting to be cleaned can be placed in or taken out of the cleaning box 1 by opening the feeding door 19, and the observation glass 20 is used to observe the cleaning condition of the casting inside the cleaning box 1.

[0039] The implementation principle of an embodiment of a high-efficiency casting cleaning device of the present application is as follows: the interior of the cleaning box 1 is used to place parts for cleaning castings, the guide groove 2 guides the cleaning water to be discharged from the interior of the cleaning box 1, the filter screen 3 can preliminarily filter the cleaning water to remove larger solid particles, impurities and suspended matter, and the sedimentation tank 4 can provide a position for the cleaned water to stand still. During the standing process, heavier solid particles will settle to the bottom of the tank to form sediment. Opening the recovery valve 5 can provide a position for the relatively clear liquid at the upper end of the sedimentation tank 4 to flow out, thereby realizing the recycling of the cleaned water, and opening the drain valve 6 can discharge the sediment at the bottom of the sedimentation tank 4. By installing components for recycling cleaning water in the device, recycling measures are taken after the cleaning water is used to clean the castings, so that it can be reused for a second time, avoiding unnecessary waste of water resources.

[0040] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A casting efficient cleaning device, comprising a cleaning box (1), characterized in that: A guide groove (2) is fixedly installed on the left and right sides of the middle of the interior of the cleaning box (1), and a filter screen (3) is arranged inside the guide groove (2). A sedimentation tank (4) is fixedly installed on the rear outer surface of the cleaning box (1), and a recovery valve (5) is fixedly installed on the rear outer surface of the sedimentation tank (4). A sewage discharge valve (6) is fixedly installed on the left outer surface of the sedimentation tank (4).

2. A casting efficient cleaning device as claimed in claim 1, characterized in that: A water inlet pipe (7) is fixedly installed on the upper portion of the left outer surface of the cleaning box (1), and a nozzle group (8) is fixedly installed on the other end of the water inlet pipe (7) that passes through the cleaning box (1).

3. A casting efficient cleaning device as claimed in claim 1, characterized in that: A driving motor (9) is fixedly mounted on the lower end of the interior of the cleaning box (1), and a cleaning turntable (10) is fixedly mounted on the upper surface of the driving motor (9).

4. A casting efficient cleaning device as claimed in claim 1, characterized in that: A heating fan (11) is fixedly mounted on the upper surface of the cleaning box (1), and an air inlet (12) is fixedly mounted on the upper surface of the heating fan (11).

5. The high-efficiency casting cleaning device according to claim 1, characterized in that: A cover plate (13) is fixedly mounted on the upper surface of the sedimentation tank (4), and sealing doors (14) are hingedly mounted on the lower ends of the left and right sides of the cleaning box (1).

6. A casting efficient cleaning device as claimed in claim 1, characterized in that: A one-way exhaust valve (15) is fixedly mounted on the rear outer surface of the cleaning box (1), and a heat dissipation net (16) is fixedly mounted on the outer surface of the one-way exhaust valve (15).

7. A casting efficient cleaning device as claimed in claim 1, characterized in that: A distribution box (17) is fixedly mounted on the left outer surface of the cleaning box (1), and a control box (18) is fixedly mounted on the right outer surface of the cleaning box (1).

8. A casting efficient cleaning device as claimed in claim 1, characterized in that: A material feeding door (19) is hingedly mounted on the front outer surface of the cleaning box (1), and an observation glass (20) is arranged on the outer surface of the material feeding door (19).

Citation Information

Patent Citations

  • Novel foundry goods is clean device

    CN208627955U