Titanium tube cutting sawdust automatic collecting device
Through the design of titanium tubes, the automatic collecting device is automatically collected, and the HEPA filter box and centrifugal pumping fan are used for automatic absorption and filtering. The dual collection of dandruff components is combined with the problem of low sawing efficiency during the cutting process of titanium pipes. The efficient and automatic sawdler treatment protects the environment and improves work efficiency.
Patent Information
- Application Number
- CN202420078481.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-01-12
AI Technical Summary
The prior art has low efficiency in sawdust processing generated during the cutting process of titanium tubes, resulting in environmental pollution and operator fatigue, and real-time processing cannot be achieved.
A automatic collection device of titanium cutting and sawing chips is designed, including frameworks, support components, baffles, cutting devices, grooves and collection devices. The collecting device can be automatically absorbed and filtered through the HEPA filter box and centrifugal ventilation machine, and double -collection is performed through the crumb -absorbing component.
The automated collection and processing of sawdles is realized, the treatment efficiency of cutting titanium pipes is improved, the time of manual intervention and cleaning is reduced, the environment is protected, and the safety of the working environment is improved.
Smart Images
Figure CN222404621U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of environmental protection, in particular to an automatic collection device for titanium tube cutting sawdust. Background Art
[0002] In the process of cutting sawdust from titanium tubes, the saw blade will produce severe mechanical impact when sawing the titanium tube profile. This impact causes the cut titanium tube profile layer to produce elastic deformation under the extrusion of the saw teeth in front of the saw blade. When the shear stress reaches the yield limit of the titanium tube material, shear slip will be formed. As the saw teeth gradually approach, the elastic deformation gradually increases, accompanied by a trend of deformation strengthening, and then the cut titanium tube profile layer is separated from the matrix and completely becomes sawdust. The produced sawdust may contain harmful substances, such as metal powder or chemicals. If not properly handled, it may cause pollution to the environment.
[0003] Most of the existing sawdust processing methods usually use baffles to isolate the sawdust, and then handle it manually. The principle of this method is to use several baffles to isolate the sawdust from the cutting area to prevent it from scattering and flying. After the titanium tube profile is cut, the operator will manually clean the sawdust. They need to move or remove the baffles to collect the sawdust. This process may require the use of brooms, shovels or other cleaning tools. However, since manual cleaning requires operators to frequently move or remove baffles to collect and clean sawdust, this process may involve physical labor such as heavy lifting, sweeping and loading. When cutting a large number of titanium tube profiles, operators need to clean each area one by one to ensure that the sawdust is completely removed. The cleaning time will be significantly extended, which may lead to reduced efficiency and operator fatigue. At the same time, manual cleaning cannot achieve real-time processing. The operator needs to clean after the cutting is completed, and cannot perform real-time cleaning during the cutting of titanium tube profiles. This may cause the working area to be covered with sawdust for a long time, affecting the working environment and work efficiency. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an automatic collection device for sawdust from titanium tube cutting, which solves the problems raised by the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An automatic collection device for titanium tube cutting sawdust comprises: a frame, a support assembly is fixed to the top inner side wall of the frame, a baffle is fixed to the upper side of the frame, a cutting device is fixed to the upper side of the support assembly, a groove is fixed to the lower side of the frame, and a collection device is fixed to one side of the frame;
[0007] The collecting device comprises a HEPA filter box, a HEPA filter box is fixed on the upper side of the frame, a centrifugal exhaust fan is fixed on the upper side of the HEPA filter box, an exhaust pipe is connected to one side of the centrifugal exhaust fan, and a debris suction assembly is connected to the other side of the centrifugal exhaust fan.
[0008] Preferably, the support assembly comprises a metal tube, a plurality of metal tubes are fixed to the inner side wall of the frame, and a support platform is fixed between the plurality of metal tubes.
[0009] Preferably, the metal tubes are arranged in an array, and the gaps between a plurality of the metal tubes are smaller than the diameter of the titanium tube.
[0010] Furthermore, the arrangement of the metal pipe can facilitate sawdust and the like to fall into the trough and be collected by the collecting device.
[0011] Preferably, the support platform includes a support plate, a support plate is fixed between the groups of metal tubes, and a plurality of through holes are formed on the support plate.
[0012] The plurality of through holes provided on the support plate can prevent the accumulation of sawdust and the like, through which the sawdust and the like can fall into the groove and be collected by the collecting device.
[0013] Preferably, the debris suction assembly includes a telescopic rod, a telescopic rod is fixed to one side of the baffle, a fixed block is fixed to one side of the telescopic rod, a dust suction nozzle is fixed to one side of the fixed block, a hose is connected to one side of the dust suction nozzle, and a centrifugal exhaust fan is connected to one side of the hose.
[0014] The vacuum nozzle absorbs and collects the air into the HEPA filter box through a hose. The air is also extracted through the connection of a centrifugal exhaust fan. When not in use, it can be pulled back through the telescopic rod to improve space utilization.
[0015] Preferably, the baffle has a three-panel structure, wherein an inwardly convex plate is arranged on the top.
[0016] The design of the baffle can better prevent sawdust and the like from drifting to other areas.
[0017] Preferably, a pipe opening of the same size as the exhaust pipe is opened on one side of the interior of the groove, and the end of the exhaust pipe is symmetrically fixed to the pipe opening.
[0018] Compared with the prior art, the utility model provides an automatic collection device for titanium tube cutting sawdust, which has the following beneficial effects:
[0019] The utility model has a pipe opening in the groove that matches the size of the exhaust pipe. When the centrifugal exhaust fan is started, the pipe opening helps the exhaust pipe to effectively extract the sawdust from the groove, and the sawdust is sucked into the HEPA filter box, wherein the high-efficiency particle air filter can effectively filter out the dust in the sawdust, greatly reducing the emission of dust, thereby protecting the environment. For the remaining or floating sawdust that cannot be directly sucked away by the exhaust pipe, the dust suction component can absorb it through the dust suction nozzle and collect it into the HEPA filter box through the hose, thereby realizing double collection, greatly improving the efficiency of treating the sawdust generated by cutting the titanium tube, and reducing the time of manual intervention and cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a three-dimensional structural schematic diagram of an automatic collection device for titanium tube cutting sawdust proposed by the utility model;
[0021] Figure 2 This is an exploded view of an automatic collection device for titanium tube cutting sawdust proposed by the utility model;
[0022] Figure 3 This is a schematic diagram of the exploded structure of an automatic collection device for titanium tube cutting sawdust proposed by the utility model;
[0023] Figure 4 This is a schematic diagram of the exploded structure of an automatic collection device for titanium tube cutting sawdust proposed by the utility model;
[0024] Figure 5 This is an enlarged view of node A of the automatic collection device for titanium tube cutting sawdust proposed by the utility model.
[0025] In the figure: 1. frame; 2. support assembly; 21. metal pipe; 22. base; 221. support plate; 222. through hole; 3. baffle; 4. cutting device; 5. groove; 6. collecting device; 61. HEPA filter box; 62. centrifugal exhaust fan; 63. exhaust pipe; 64. chip suction assembly; 641. telescopic rod; 642. fixing block; 643. dust suction nozzle; 644. hose. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention. Example
[0028] Reference Figure 1-5 , an automatic collection device for titanium tube cutting sawdust, comprising: a frame 1, a support assembly 2 is fixed to the top inner wall of the frame 1, a baffle 3 is fixed to the upper side of the frame 1, a cutting device 4 is fixed to the upper side of the support assembly 2, a groove 5 is fixed to the lower side of the frame 1, and a collection device 6 is fixed to one side of the frame 1;
[0029] The collecting device 6 includes a HEPA filter box 61, the HEPA filter box 61 is fixed on the upper side of the frame 1, a centrifugal exhaust fan 62 is fixed on the upper side of the HEPA filter box 61, an exhaust pipe 63 is connected to one side of the centrifugal exhaust fan 62, and a chip suction assembly 64 is connected to the other side of the centrifugal exhaust fan 62.
[0030] Working principle: When the titanium tube is sent to the cutting device 4 through the external clamping device for cutting, the titanium tube will produce sawdust. Under the action of gravity, most of the sawdust will naturally fall into the groove 5. Since a pipe opening of the same size as the exhaust pipe 63 is opened on one side of the inside of the groove 5, when the centrifugal exhaust fan 62 is started, the exhaust pipe 63 will extract the sawdust in the groove 5 from one side of the inside through the pipe opening, and the sawdust is sucked into the HEPA filter box 61 through the exhaust pipe 63. In the HEPA filter box 61, the dust in the sawdust is filtered by the high-efficiency particulate air filter, and the clean air is discharged through the centrifugal exhaust fan 62. At the same time, the remaining or floating sawdust can be collected by the dust suction component 64, and adsorbed by the dust suction nozzle 643 and collected into the HEPA filter box 61 through the hose 644. The extraction is also achieved through the connection of the centrifugal exhaust fan 62, thereby realizing the double automatic collection of sawdust, which is more efficient. When not in use, it can be pulled back through the telescopic rod 641 to improve space utilization.
[0031] The support assembly 2 includes a metal tube 21 . A plurality of metal tubes 21 are fixed to the inner wall of the frame 1 , and a support 22 is fixed between the plurality of metal tubes 21 .
[0032] The metal tubes 21 are arranged in an array, and the gaps between the metal tubes 21 are smaller than the diameter of the titanium tube.
[0033] Furthermore, the arrangement of the metal tube 21 can facilitate sawdust and the like to fall into the trough 5 and be collected by the collecting device 6 .
[0034] The support platform 22 includes a support plate 221 . The support plate 221 is fixed between the groups of metal tubes 21 . The support plate 221 is provided with a plurality of through holes 222 .
[0035] The plurality of through holes 222 formed on the support plate 221 can prevent the accumulation of sawdust and the like, through which the sawdust and the like can fall into the groove 5 and be collected by the collecting device 6 .
[0036] The dust suction assembly 64 includes a telescopic rod 641, the telescopic rod 641 is fixed to one side of the baffle 3, a fixed block 642 is fixed to one side of the telescopic rod 641, a dust suction nozzle 643 is fixed to one side of the fixed block 642, a hose 644 is connected to one side of the dust suction nozzle 643, and a centrifugal exhaust fan 62 is connected to one side of the hose 644.
[0037] The dust suction nozzle 643 adsorbs and collects the dust into the HEPA filter box 61 through the hose 644, and is also extracted through the connection of the centrifugal exhaust fan 62. When not in use, it can be pulled back through the telescopic rod 641 to improve space utilization.
[0038] The baffle 3 has a three-panel structure, with an inwardly convex plate disposed on the top.
[0039] The design of the baffle 3 can better prevent sawdust and the like from drifting to other areas.
[0040] A pipe opening of the same size as the exhaust pipe 63 is opened on one side of the interior of the groove 5, and the end of the exhaust pipe 63 is symmetrically fixed to the pipe opening.
Claims
1. An automatic collection device for titanium tube cutting sawdust, comprising: A frame (1), characterized in that a support assembly (2) is fixed to the inner wall of the top of the frame (1), a baffle (3) is fixed to the upper side of the frame (1), a cutting device (4) is fixed to the upper side of the support assembly (2), a groove (5) is fixed to the lower side of the frame (1), and a collecting device (6) is fixed to one side of the frame (1); The collecting device (6) comprises a HEPA filter box (61), the HEPA filter box (61) being fixed on the upper side of the frame (1), a centrifugal exhaust fan (62) being fixed on the upper side of the HEPA filter box (61), an exhaust pipe (63) being connected to one side of the centrifugal exhaust fan (62), and a debris suction assembly (64) being connected to the other side of the centrifugal exhaust fan (62).
2. The automatic titanium tube sawdust collection device according to claim 1, characterized in that: The support assembly (2) comprises a metal tube (21), a plurality of metal tubes (21) are fixed to the inner side wall of the frame (1), and a support platform (22) is fixed between the plurality of metal tubes (21).
3. The automatic collection device for titanium tube cutting sawdust according to claim 2, characterized in that: The metal tubes (21) are arranged in an array, and the gaps between a plurality of the metal tubes (21) are smaller than the diameter of the titanium tube.
4. The automatic titanium tube sawdust collection device according to claim 2, characterized in that: The support platform (22) comprises a support plate (221), the support plate (221) is fixed between a plurality of groups of the metal tubes (21), and a plurality of through holes (222) are formed on the support plate (221).
5. The automatic collection device for titanium tube cutting sawdust according to claim 1, characterized in that: The dust suction assembly (64) comprises a telescopic rod (641), the telescopic rod (641) is fixed to one side of the baffle (3), a fixed block (642) is fixed to one side of the telescopic rod (641), a dust suction nozzle (643) is fixed to one side of the fixed block (642), a hose (644) is connected to one side of the dust suction nozzle (643), and a centrifugal exhaust fan (62) is connected to one side of the hose (644).
6. The automatic titanium tube cutting sawdust collection device according to claim 1, characterized in that: The baffle (3) has a three-panel structure, wherein an inwardly convex plate is arranged on the top.
7. The automatic titanium tube sawdust collection device according to claim 1, characterized in that: A pipe opening of the same size as the exhaust pipe (63) is provided on one side of the interior of the groove (5), and the end of the exhaust pipe (63) is symmetrically fixed to the pipe opening.