Vertical angle grinder

By designing a vertical grinding corner machine including polishing device, lifting device, etc., the problem of low grinding efficiency and low quality of traditional welds is solved. Dust pollution.

CN222404939UActive Publication Date: 2025-01-28CANGZHOU HUAJUE ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420691993.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-01-28
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The traditional weld grinding method has low efficiency, low quality, and high requirements for manual operation, making it difficult to ensure the standard R-angle or right-angle mass of the corner weld.

Method used

A vertical grinding corner machine, including the polishing device, lifting device, operating board, limited device and vacuum device. Efficient polishing of angles or right angles.

Benefits of technology

The efficiency and quality of welds polishing have been improved, the demand for manual operation is reduced, the use of consumables is reduced, the degree of automation is improved, and dust pollution is reduced through a vacuum device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222404939U_ABST
Patent Text Reader

Abstract

The utility model discloses a vertical angle grinder which comprises a rack, a grinding device, a lifting device, an operation panel, a limiting device and a dust collection device. A polishing device is arranged at the upper end of the interior of the rack; a lifting device is arranged on the left side of the rack; an operation plate is arranged on the lifting device; a limiting device is arranged on the operation plate; and a dust collection device is arranged on one side of the limiting device. The device is simple in structure and reasonable in design, through cooperation of the abrasive belt tensioning mechanism and other mechanisms, the working efficiency is improved, the grinding quality is high, consistency is good, material consumption is low, the automation degree is high, grinding workers are replaced to a great extent, and the grinding cost is reduced; meanwhile, operation is easy, safety is higher, different materials can be ground, and the size of a ground R angle can be adjusted; and by arranging a dust suction device, the influence of grinding dust on the environment and grinding workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of angle grinders, in particular to a vertical angle grinder. Background Art

[0002] When grinding welds, the traditional practice is for workers to use handheld grinding equipment to grind welds. This method has low grinding quality, poor consistency, and low efficiency. At the same time, it has high requirements for the physical strength and grinding skills of the grinding workers. Especially when it is necessary to grind the corner welds to R angles or right angles, manual grinding can only rely on the experience of the workers. It is difficult to grind to the standard R angle or right angle, and the quality is difficult to guarantee. Grinding welds through mechanically driven grinding mechanisms can improve efficiency, but when the grinding belt is mounted on two parallel pendulum wheels and the belt drive wheel, the swinging of the grinding head left and right will cause the position of the belt to shift slightly, causing unreasonable movement of the entire mechanism, and it is also difficult to guarantee the grinding quality. Utility Model Content

[0003] The utility model aims to provide a vertical angle grinder.

[0004] To achieve the above purpose, the utility model adopts the following contents:

[0005] A vertical angle grinder, comprising: a frame, a grinding device, a lifting device, an operating panel, a limiting device and a dust collecting device; the grinding device is arranged at the upper end of the frame; the lifting device is arranged on the left side of the frame; the operating panel is arranged on the lifting device; the limiting device is arranged on the operating panel; the dust collecting device is arranged on one side of the limiting device;

[0006] The grinding device includes an asynchronous motor, a rotating shaft, a sanding belt driving wheel, a tensioning limit plate, a sanding belt tensioning device, a reduction motor, an extended flange, an eccentric shaft, a fixed-length pull rod, a fixed plate, a connecting rod, a lower swing rod, an intermediate swing rod, a wheel mounting plate, a swing arm, a wheel fixing plate, an upper swing rod, a sanding belt driven wheel and a sanding belt; a rotating shaft is arranged at the upper end of the asynchronous motor; a sanding belt driving wheel is arranged at the upper end of the rotating shaft; a tensioning limit plate is arranged on the left side of the asynchronous motor; a sanding belt tensioning device is arranged on the left side of the tensioning limit plate; a reduction motor is arranged on the left side of the sanding belt tensioning device; an extended flange is arranged on the left side of the reduction motor; a fixed plate is arranged at the upper end of the extended flange; an eccentric shaft is arranged on the right side of the fixed plate, and the eccentric shaft passes through the fixed plate and the reduction motor for coordinated movement; A fixed-length pull rod is arranged in the middle of the eccentric shaft; a lower swing rod is arranged at the other end of the fixed-length pull rod; a wheel mounting plate is arranged at the end of the lower swing rod; an intermediate swing rod is arranged at the upper end of the middle left side of the lower swing rod; a connecting rod is arranged at the top end of the eccentric shaft, and the other end of the connecting rod is fixed to the front side of the intermediate swing rod; a wheel fixing plate is arranged at the upper end of the wheel mounting plate; abrasive belt driven wheels are arranged on both the front and rear sides between the wheel mounting plate and the wheel fixing plate; the abrasive belt driven wheel and the abrasive belt driving wheel are connected by an abrasive belt; a supporting shaft is arranged on the right side of the middle of the lower swing rod; an upper swing rod is arranged between the supporting shaft and the wheel fixing plate; pillars are arranged on both the front and rear sides of the fixing plate; the lower swing rod and the intermediate swing rod are connected by a ball bearing; a supporting plate is arranged at the top of the two pillars and the ball bearing;

[0007] The abrasive belt tensioning device comprises a No. 1 slide rail, a No. 1 slider, an adjusting shaft fixing seat, a cylinder, a fixed shaft and an elastic retaining ring; the No. 1 slide rail is fixed on a tensioning limit plate; a No. 1 slider is provided on both the front and rear sides of the No. 1 slide rail; an adjusting shaft fixing seat is provided on the left side of the two No. 1 sliders; a cylinder is provided on the adjusting shaft fixing seat at the rear end, and the front end of the cylinder is fixed on the adjusting shaft fixing seat at the front end; a fixed shaft is provided at the upper ends of the two adjusting shaft fixing seats; an elastic retaining ring is provided on the outer side of the fixed shaft, and the elastic retaining ring cooperates with the abrasive belt for use.

[0008] Preferably, the lifting device includes a No. 2 reduction motor, a screw, a nut, a guide shaft rail, a slider and a slider connecting plate; guide shaft rails are arranged on the left front and rear sides of the frame; a screw is arranged in the middle of the two guide shaft rails, and the upper end of the screw is fixed to the frame through a bearing seat; a No. 2 reduction motor is arranged at the bottom end of the screw; a nut is arranged on the screw; a slider connecting plate is arranged at the left end of the nut; a slider is arranged on the guide shaft rail; and the front and rear sides of the slider connecting plate are fixed to the slider.

[0009] Preferably, the operating panel is arranged on the left side of the slider connecting plate.

[0010] Preferably, the limiting device includes a pressure plate, an adjusting screw, a limiting plate and an adjusting nut; the limiting plate is arranged on the operating plate; the pressure plate is pressed on the limiting plate, and the pressure plate and the limiting plate are slidingly connected; the adjusting screw is fixedly arranged at the rear end of the pressure plate; the adjusting nut is arranged at the upper end of the limiting plate; the adjusting screw and the adjusting nut are used in coordination with each other.

[0011] Preferably, shields are provided at the left end, the right end, the upper end and the rear end of the frame.

[0012] Preferably, a metal door is provided at the front end of the frame, and the metal door is connected to the frame via a hinge.

[0013] Preferably, it further comprises a controller; the controller is arranged on one side of the frame and is electrically connected to the grinding device and the lifting device.

[0014] The utility model has the following advantages:

[0015] The device has a simple structure and a reasonable design. Through the cooperation of the abrasive belt tensioning mechanism and other mechanisms, the work efficiency is improved, the grinding quality is high, the consistency is good, the consumables are low, and the degree of automation is high. It replaces the grinding staff to a large extent and reduces the grinding cost. At the same time, it is simple to operate and has higher safety. Different materials can be ground, and the size of the R angle of grinding can be adjusted. By setting a dust suction device, the impact of grinding dust on the environment and grinding staff is reduced.

[0016] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.

[0018] Figure 1 The utility model is a structural schematic diagram of a vertical angle grinder.

[0019] Figure 2 This is a first viewing angle diagram of the internal structure of a vertical angle grinder of the utility model.

[0020] Figure 3 This is a second viewing angle of a schematic diagram of the internal structure of a vertical angle grinder of the utility model.

[0021] Figure 4 It is a front view of a schematic diagram of the internal structure of a vertical angle grinder of the utility model.

[0022] Figure 5It is a top view of the internal structure schematic diagram of a vertical angle grinder of the utility model.

[0023] Figure 6 It is a left view of the internal structure schematic diagram of a vertical angle grinder of the utility model.

[0024] Figure 7 It is a bottom view of the internal structure schematic diagram of a vertical angle grinder of the utility model.

[0025] In the figure, each reference numeral is:

[0026] 1-grinding device, 11-asynchronous motor, 12-rotating shaft, 13-sand belt driving wheel, 14-tensioning limit plate, 15-sand belt tensioning device, 151-No. 1 slide rail, 152-No. 1 slide block, 153-adjusting shaft fixing seat, 154-cylinder, 155-fixed shaft, 156-elastic retaining ring, 16-reduction motor, 17-eccentric shaft, 18-fixed length pull rod, 19-fixed plate, 110-connecting rod, 111-lower swing rod, 112-middle swing rod, 113-wheel mounting plate, 114-swing arm, 115-wheel fixing plate, 116 -Upper swing arm, 118-Abrasive belt driven wheel, 119-Extended flange, 120-Support plate, 121-Support shaft, 122-Pillar, 123-Abrasive belt, 2-Frame, 3-Lifting device, 31-No. 2 reduction motor, 32-Screw, 33-Nut, 34-Bearing seat, 35-Guide shaft guide rail, 36-Slider, 37-Slider connecting plate, 4-Operation panel, 5-Limiting device, 51-Pressure plate, 52-Adjusting screw, 53-Limiting plate, 54-Adjusting nut, 6-Dust suction device, 7-Shield, 8-Metal door, 9-Controller. DETAILED DESCRIPTION

[0027] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0031] like Figures 1 to 7 As shown, a vertical angle grinder includes: a grinding device 1, a frame 2, a lifting device 3, an operating panel 4, a limiting device 5 and a dust collecting device 6; the grinding device 2 is arranged at the inner upper end of the frame 1; the lifting device 3 is arranged on the left side of the frame 1; the operating panel 4 is arranged on the lifting device 3; the limiting device 5 is arranged on the operating panel 4; the dust collecting device 6 is arranged on one side of the limiting device 5, and the dust collecting device 6 is arranged to facilitate the absorption of dust generated by the grinding workpiece.

[0032] The grinding device 1 includes an asynchronous motor 11, a rotating shaft 12, a sanding belt driving wheel 13, a tensioning limit plate 14, a sanding belt tensioning device 15, a reduction motor 16, an extended flange 119, an eccentric shaft 17, a fixed-length pull rod 18, a fixing plate 19, a connecting rod 110, a lower swing rod 111, an intermediate swing rod 112, a wheel mounting plate 113, a swing arm 114, a wheel fixing plate 115, an upper swing rod 116, a sanding belt driven wheel 118 and a sanding belt 123; a rotating shaft 12 is arranged at the upper end of the asynchronous motor 11; a sanding belt driving wheel 13 is arranged at the upper end of the rotating shaft 12, and the rotating shaft is driven to rotate by the asynchronous motor 11, thereby driving the sanding belt driving wheel 13 to rotate. A tensioning limit plate 14 is provided on the left side of the asynchronous motor 11; a belt tensioning device 15 is provided on the left side of the tensioning limit plate 14; a reduction motor 16 is provided on the left side of the belt tensioning device 15; an extended flange 119 is provided on the left side of the reduction motor 16; a fixing plate 19 is provided at the upper end of the extended flange 119; an eccentric shaft 17 is provided on the right side of the fixing plate 19, and the eccentric shaft 17 passes through the fixing plate 19 and the reduction motor 16 for coordinated movement; a fixed-length pull rod 18 is provided in the middle of the eccentric shaft 17; a lower swing rod 111 is provided at the other end of the fixed-length pull rod 18; a wheel mounting plate 113 is provided at the end of the lower swing rod 111; an intermediate swing rod 112 is provided at the upper left end of the lower swing rod 111; a connecting rod 110 is provided at the top end of the eccentric shaft 17, and the other end of the connecting rod 110 is fixed to the front of the intermediate swing rod 112. side; a wheel fixing plate 115 is arranged at the upper end of the wheel mounting plate 113; a sanding belt driven wheel 118 is arranged on both the front and rear sides between the wheel mounting plate 113 and the wheel fixing plate 115; the sanding belt driven wheel 118 and the sanding belt driving wheel 13 are connected by a sanding belt 123; a support shaft 121 is arranged on the right side of the middle part of the lower swing rod 111; an upper swing rod 116 is arranged between the support shaft 121 and the wheel fixing plate 115; pillars 122 are arranged on both the front and rear sides of the fixing plate 19; the lower swing rod 111 and the middle swing rod 112 are connected by a ball bearing; a support plate 120 is arranged at the top of the two pillars 122 and the ball bearing; when in use, the sanding belt driving wheel is driven to rotate by starting the asynchronous motor, thereby driving the sanding belt driven wheel to rotate through the sanding belt; by starting the reduction motor, it is convenient to adjust the angle of the sanding belt driven wheel, so that R angle or right angle can be polished.

[0033] The belt tensioning device 15 includes a No. 1 slide rail 151, a No. 1 slider 152, an adjusting shaft fixing seat 153, a cylinder 154, a fixed shaft 155 and an elastic retaining ring 156; the No. 1 slide rail 151 is fixed on the tensioning limit plate 14; the No. 1 slider 152 is arranged on both the front and rear sides of the No. 1 slide rail 151; the adjusting shaft fixing seats 153 are arranged on the left side of the two No. 1 sliders 152; the cylinder 154 is arranged on the adjusting shaft fixing seat 153 at the rear end, and the front end of the cylinder 154 is fixed on the adjusting shaft fixing seat 153 at the front end; the fixed shaft 155 is arranged on the upper ends of the two adjusting shaft fixing seats 153; the elastic retaining ring 156 is arranged on the outer side of the fixed shaft 155, and the elastic retaining ring 156 is used in coordination with the sand belt 123. When in use, the extension and contraction of the cylinder is controlled to adjust the distance between the two elastic retaining rings, thereby adjusting the tension of the sand belt.

[0034] Furthermore, the lifting device 3 includes a No. 2 reduction motor 31, a screw 32, a nut 33, a guide shaft rail 35, a slider 36 and a slider connecting plate 37; the guide shaft rails 35 are arranged on the front and rear sides of the left end of the frame 2; the screw 32 is arranged in the middle of the two guide shaft rails 35, and the upper end of the screw 32 is fixed to the frame 2 through the bearing seat 24; the No. 2 reduction motor 31 is arranged at the bottom end of the screw 32, and the No. 2 reduction motor 31 drives the screw 32 to rotate; the nut 33 is arranged on the screw 32; the slider connecting plate 37 is arranged on the left end of the nut 33; the slider 36 is arranged on the guide shaft rail 35; the front and rear sides of the slider connecting plate 37 are fixed on the slider 36. When the second reduction motor 31 is started, the screw rod 32 is driven to rotate, thereby driving the nut 33 to move up and down. Since the slider connecting plate 37 is fixed on the nut 33, it moves up and down with the nut 33 and is limited by the slider 36 and the guide shaft guide rail 35.

[0035] Furthermore, the operating panel 4 is arranged on the left side of the slider connecting plate 37 .

[0036] Furthermore, the limiting device 5 includes a pressure plate 51, an adjusting screw 52, ​​a limiting plate 53 and an adjusting nut 54; the limiting plate 53 is arranged on the operating plate 4; the pressure plate 51 is pressed on the limiting plate 53, and the pressure plate 51 and the limiting plate 53 are slidingly connected; the adjusting screw 52 is fixedly arranged at the rear end of the pressure plate 51; the adjusting nut 54 is arranged at the upper end of the limiting plate 53; the adjusting screw 52 and the adjusting nut 54 are used in coordination with each other.

[0037] Furthermore, shields 7 are provided at the left end, the right end, the upper end and the front end of the frame 1 .

[0038] Further, a metal door 8 is provided at the rear end of the frame 2, and the metal door 8 is connected to the frame 2 via a hinge. By providing the metal door 8, it is convenient to install and maintain the interior of the machine.

[0039] Furthermore, a controller 9 is included; the controller 9 is arranged on one side of the frame 2 and is electrically connected to the grinding device 1 and the lifting device 3. By setting the controller 9, it is convenient to control the operation of the device.

[0040] Working principle of this device: This device has a simple structure and reasonable design. Through the cooperation of the sanding belt tensioning mechanism and other mechanisms, the work efficiency is improved, the grinding quality is high, the consistency is good, the consumables are low, and the degree of automation is high. It has replaced the grinding staff to a large extent and reduced the grinding cost; at the same time, it is simple to operate and safer. It can grind different materials and the size of the grinding R angle can be adjusted; by setting a dust suction device, the impact of grinding dust on the environment and grinding staff is reduced.

[0041] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0042] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A vertical angle grinder, characterized in that: include: A frame, a grinding device, a lifting device, an operating panel, a limiting device and a dust collecting device; a grinding device is arranged at the upper end of the frame; a lifting device is arranged on the left side of the frame; an operating panel is arranged on the lifting device; a limiting device is arranged on the operating panel; a dust collecting device is arranged on one side of the limiting device; The grinding device includes an asynchronous motor, a rotating shaft, a sanding belt driving wheel, a tensioning limit plate, a sanding belt tensioning device, a reduction motor, an extended flange, an eccentric shaft, a fixed-length pull rod, a fixed plate, a connecting rod, a lower swing rod, an intermediate swing rod, a wheel mounting plate, a swing arm, a wheel fixing plate, an upper swing rod, a sanding belt driven wheel and a sanding belt; a rotating shaft is arranged at the upper end of the asynchronous motor; a sanding belt driving wheel is arranged at the upper end of the rotating shaft; a tensioning limit plate is arranged on the left side of the asynchronous motor; a sanding belt tensioning device is arranged on the left side of the tensioning limit plate; a reduction motor is arranged on the left side of the sanding belt tensioning device; an extended flange is arranged on the left side of the reduction motor; a fixed plate is arranged at the upper end of the extended flange; an eccentric shaft is arranged on the right side of the fixed plate, and the eccentric shaft passes through the fixed plate and the reduction motor for coordinated movement; A fixed-length pull rod is arranged in the middle of the eccentric shaft; a lower swing rod is arranged at the other end of the fixed-length pull rod; a wheel mounting plate is arranged at the end of the lower swing rod; an intermediate swing rod is arranged at the upper end of the middle left side of the lower swing rod; a connecting rod is arranged at the top end of the eccentric shaft, and the other end of the connecting rod is fixed to the front side of the intermediate swing rod; a wheel fixing plate is arranged at the upper end of the wheel mounting plate; abrasive belt driven wheels are arranged on both the front and rear sides between the wheel mounting plate and the wheel fixing plate; the abrasive belt driven wheel and the abrasive belt driving wheel are connected by an abrasive belt; a supporting shaft is arranged on the right side of the middle of the lower swing rod; an upper swing rod is arranged between the supporting shaft and the wheel fixing plate; pillars are arranged on both the front and rear sides of the fixing plate; the lower swing rod and the intermediate swing rod are connected by a ball bearing; a supporting plate is arranged at the top of the two pillars and the ball bearing; The abrasive belt tensioning device comprises a No. 1 slide rail, a No. 1 slider, an adjusting shaft fixing seat, a cylinder, a fixed shaft and an elastic retaining ring; the No. 1 slide rail is fixed on a tensioning limit plate; a No. 1 slider is provided on both the front and rear sides of the No. 1 slide rail; an adjusting shaft fixing seat is provided on the left side of the two No. 1 sliders; a cylinder is provided on the adjusting shaft fixing seat at the rear end, and the front end of the cylinder is fixed on the adjusting shaft fixing seat at the front end; a fixed shaft is provided at the upper ends of the two adjusting shaft fixing seats; an elastic retaining ring is provided on the outer side of the fixed shaft, and the elastic retaining ring cooperates with the abrasive belt for use.

2. A vertical angle grinder according to claim 1, characterized in that: The lifting device includes a No. 2 reduction motor, a screw, a nut, a guide shaft rail, a slider and a slider connecting plate; guide shaft rails are arranged on the left front and rear sides of the frame; a screw is arranged in the middle of the two guide shaft rails, and the upper end of the screw is fixed to the frame through a bearing seat; a No. 2 reduction motor is arranged at the bottom end of the screw; a nut is arranged on the screw; a slider connecting plate is arranged at the left end of the nut; a slider is arranged on the guide shaft rail; the front and rear sides of the slider connecting plate are fixed to the slider.

3. A vertical angle grinder according to claim 2, characterized in that: The operating panel is arranged on the left side of the slider connecting plate.

4. A vertical angle grinder according to claim 1, characterized in that: The limiting device includes a pressure plate, an adjusting screw, a limiting plate and an adjusting nut; the limiting plate is arranged on the operating plate; the pressure plate is pressed on the limiting plate, and the pressure plate and the limiting plate are slidably connected; the adjusting screw is fixedly arranged at the rear end of the pressure plate; the adjusting nut is arranged at the upper end of the limiting plate; the adjusting screw and the adjusting nut are used in coordination with each other.

5. The vertical angle grinder according to claim 1, characterized in that: Protective covers are arranged at the left end, the right end, the upper end and the rear end of the frame.

6. A vertical angle grinder according to claim 1, characterized in that: A metal door is arranged at the front end of the frame, and the metal door is connected to the frame through a hinge.

7. A vertical angle grinder according to claim 6, characterized in that: It also includes a controller; the controller is arranged on one side of the frame and is electrically connected to the grinding device and the lifting device.