Epoxy colored sand laying device

Through the design of the epoxy -color sand laying device of integrated ingredients, casting, solidification, and dust removal systems, the problem of low efficiency and environmental pollution of traditional laying is solved, and efficient, environmentally friendly and uniform construction effects are achieved.

CN222413918UActive Publication Date: 2025-01-28CHANGCHUN CONSTR GRP CO LTD
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Patent Information

Application Number
CN202421124348.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-28
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

Traditional artificial laying of epoxy colored sand is inefficient, the construction quality is uneven, and the dust and VOCs generated during the construction pose a threat to the environment and workers' health.

Method used

Design an epoxy -colored sand laying device with integrated ingredients and mixing, accurate casting, rapid solidification and dust removal system, including hand -pushes, electrical controllers, ingredient mechanisms, feeding mechanisms, fast solidification mechanisms and dust removal mechanisms, and use UV rapid solidification technology and high -precision nozzle can improve construction efficiency and environmental protection.

Benefits of technology

It has significantly improved construction efficiency, reduced environmental pollution and workers' health risks, and ensures the uniformity and environmental protection of construction quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of building construction equipment, and discloses an epoxy colored sand laying device which comprises a hand-push plate trailer, an electric controller, a batching mechanism, a discharging mechanism, a rapid curing mechanism and a dust removal mechanism, the hand-push plate trailer is of a frame structure, the middle of the hand-push plate trailer is of a plate-shaped structure, and the electric controller is arranged on a handle of the hand-push plate trailer. The dust removal mechanism is arranged at the front end of the hand-push plate trailer flat plate, the discharging mechanism is arranged at the front end of the hand-push plate trailer frame and located below the dust removal mechanism, the batching mechanism is arranged in the middle of the top face of the hand-push plate trailer flat plate, and the rapid curing mechanism is arranged in the middle of the bottom face of the hand-push plate trailer flat plate and located above the discharging mechanism in the relative height direction. According to the utility model, a batching and mixing system, an accurate discharging system, a rapid curing system and a dust removal system are integrated, so that the construction efficiency is remarkably improved, the environmental pollution is reduced, and the system is suitable for diversified working scenes.
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Description

Technical Field

[0001] The utility model relates to the technical field of building construction equipment, in particular to an epoxy colored sand laying device. Background Art

[0002] As a modern floor decoration material, epoxy colored sand is widely used in floor decoration of various places due to its beautiful, wear-resistant and non-slip properties. However, the traditional manual laying method is inefficient and it is difficult to ensure the uniformity of construction quality. At the same time, the dust and volatile organic compounds (VOCs) generated during the construction process pose a threat to the environment and workers' health. Therefore, it is particularly important to develop an epoxy colored sand laying equipment that can be constructed efficiently, accurately and environmentally friendly. Utility Model Content

[0003] The purpose of the utility model is to provide an epoxy colored sand laying device to solve the above problems.

[0004] In order to achieve the above objectives, the following technical solutions are provided:

[0005] A device for laying epoxy colored sand comprises: a hand-pushed cart, an electric controller, a batching mechanism, a discharging mechanism, a rapid curing mechanism and a dust removal mechanism, wherein the hand-pushed cart is a frame structure, the middle part of which is a plate-shaped structure, the electric controller is arranged on the handle of the hand-pushed cart, the dust removal mechanism is arranged at the front end of the hand-pushed cart flat plate, the discharging mechanism is arranged at the front end of the hand-pushed cart frame, and is located below the dust removal mechanism, the batching mechanism is arranged in the middle of the top surface of the hand-pushed cart flat plate, the rapid curing mechanism is arranged in the middle of the bottom surface of the hand-pushed cart flat plate, and is located above the discharging mechanism at a relative height, the rapid curing mechanism comprises a first irradiation module and a second irradiation module, the first irradiation module structure is symmetrically arranged, fixedly connected to the bottom surface of the hand-pushed cart flat plate, and is located above the second irradiation module, and the second irradiation module is fixedly connected to the rear end of the hand-pushed cart frame, and is located below the first irradiation module.

[0006] Preferably, the batching mechanism includes a storage tank and a metering pump. A motor, a feeding port and a temperature sensor are provided on the top of the storage tank. A stirring roller is also provided inside the storage tank. The output end of the motor passes through the top of the storage tank and is fixedly connected to the stirring roller. The storage tank is fixedly connected to the flat plate of a hand push cart, and its bottom opening is connected to the metering pump through a flange.

[0007] Preferably, the discharge mechanism comprises a discharge pipe and a certain number of nozzles, the certain number of nozzles are arranged at a certain interval at the bottom of the discharge pipe, and the discharge pipe is connected to a metering pump through a pipeline.

[0008] Preferably, the first irradiation module includes cylinder 2, ultraviolet lamp 2, cylinder 3 and ultraviolet lamp 3, cylinder 2 and cylinder 3 are arranged back to back and fixedly connected to the bottom surface of the flat plate of the hand push cart, and the output ends of cylinder 2 and cylinder 3 are fixedly connected to ultraviolet lamp 2 and ultraviolet lamp 3 respectively, and the second irradiation module includes cylinder 1 and ultraviolet lamp 1, cylinder 1 is fixedly connected to the bottom of the rear end of the hand push cart frame, and its output end is fixedly connected to ultraviolet lamp 1.

[0009] Preferably, the dust removal mechanism includes a smoke hood and a filter box. The smoke hood is arranged at the front bottom of the hand push cart frame, and the hood is arranged on the nozzle and the discharge pipe. A smoke collecting pipe is arranged in the smoke hood, and a certain number of smoke collecting ports are arranged at the bottom of the smoke collecting pipe. A material changing window is arranged on one side of the filter box, and a filter liquid box and filter cotton are arranged inside the filter box. An air outlet and an air pump are arranged on the top. The air pump is connected to the filter box through an air intake pipe provided at the bottom, and the smoke collecting port is connected to the filter box through an air intake pipe provided at the top, and extends into the filter liquid box.

[0010] Preferably, the stirring rod and the stirring blades spirally arranged thereon are also provided with electric heating wires inside.

[0011] Preferably, the electric controller is electrically connected to the motor, the metering pump, the air pump, the cylinder one, the ultraviolet lamp one, the cylinder two, the ultraviolet lamp two, the cylinder three and the ultraviolet lamp three respectively.

[0012] The beneficial effects of the utility model are:

[0013] 1. The utility model integrates the batching and mixing, precise placement, rapid curing and dust removal systems, which significantly improves the construction efficiency and reduces environmental pollution.

[0014] 2. The batching mechanism adopts a precision metering pump to automatically mix epoxy resin and colored sand according to the preset formula to ensure accurate proportions and reduce waste.

[0015] 3. Material discharging mechanism: The computer control system integrated with high-precision nozzles and electronic controllers can automatically adjust the discharging speed and thickness according to the ground contour and construction requirements to achieve uniform paving.

[0016] 4. Rapid curing mechanism: Using ultraviolet rapid curing technology to greatly shorten the curing time and improve construction efficiency.

[0017] 5. The dust removal mechanism collects smoke and dust in time during the construction process by setting up smoke hoods and filter boxes to protect the on-site environment and the health of workers.

[0018] 6. The equipment is installed on a flexibly movable handcart, which is convenient for rapid transfer in different working areas and adapting to various working scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0020] Figure 2 for Figure 1 A top view of

[0021] Figure 3 This is a schematic diagram of the structure of the filter box of the utility model;

[0022] Figure 4 is a structural schematic diagram of a first irradiation module;

[0023] Figure 5 is a schematic structural diagram of a second irradiation module;

[0024] In the figure:

[0025] 1-hand push cart, 2-electric controller, 3-storage tank, 4-motor, 5-stirring roller, 6-metering pump, 7-air pump, 8-air outlet, 9-filter box, 10-replacement window, 11-filter liquid box, 12-filter cotton, 13-intake pipe, 14-suction pipe, 15-discharge pipe, 16-sprinkler, 17-smoke hood, 18-cylinder one, 19-ultraviolet lamp one, 20-smoke collection port, 21-cylinder two, 22-ultraviolet lamp two, 23-cylinder three, 24-ultraviolet lamp three, 25-smoke collection pipe, 26-stirring fan blade, 27-feeding port, 28-temperature sensor; DETAILED DESCRIPTION

[0026] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions of the schematic diagrams in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] like Figure 1-5 As shown, an epoxy colored sand laying device includes: a hand push cart 1, an electric controller 2, a batching mechanism, a discharge mechanism, a rapid curing mechanism and a dust removal mechanism. The hand push cart 1 is a frame structure, the middle part of which is a plate-like structure. The electric controller 2 is arranged between two handles of the hand push cart 1, the dust removal mechanism is arranged at the front end of the flat plate of the hand push cart 1, the discharge mechanism is arranged at the front end of the frame of the hand push cart 1, and is located below the dust removal mechanism. The batching mechanism is arranged in the middle of the top surface of the flat plate of the hand push cart 1, and the rapid curing mechanism is arranged in the middle of the bottom surface of the flat plate of the hand push cart 1, and is located above the discharge mechanism at a relative height.

[0028] In some embodiments, the batching mechanism includes a storage tank 3 and a metering pump 6. A motor 4, a feeding port 27 and a temperature sensor 28 are provided on the top of the storage tank 3. A stirring roller 5 is also provided inside the storage tank 3. An electric heating wire is also provided inside the stirring rod and the stirring blades 26 spirally arranged thereon; the output end of the motor 4 passes through the top of the storage tank 3 and is fixedly connected to the stirring roller 5. By adding materials into the storage tank 3, the stirring roller 5 and the stirring blades 26 fully mix and stir the materials, and the stirring blades 26 can drive the materials at the bottom of the storage tank 3 to spirally lift upward to prevent the materials from being deposited at the bottom and causing uneven mixing. The temperature of the storage tank 3 is transmitted to the electronic controller 2 in real time through the temperature sensor 28, so that the electric heating wire can be heated to prevent the temperature of the materials in the storage tank 3 from being too low and causing solidification. The storage tank 3 is fixedly connected to the flat plate of the hand push cart 1, and its bottom opening is connected to the metering pump 6 through a flange.

[0029] In some embodiments, the discharge mechanism includes a discharge pipe 15 and a certain number of nozzles 16, a certain number of nozzles 16 are arranged at the bottom of the discharge pipe 15 at the same intervals, the discharge pipe 15 is connected to the metering pump 6 through a pipeline, and the metering pump 6 controls the material discharge dosage and speed through the electronic controller 2, thereby controlling the thickness of the laid material.

[0030] In some embodiments, the rapid curing mechanism includes a first irradiation module and a second irradiation module. The first irradiation module is symmetrically arranged and fixedly connected to the bottom surface of the flat plate of the hand push cart 1. It is located above the second irradiation module and includes a cylinder 21, an ultraviolet lamp 22, a cylinder 3 23 and an ultraviolet lamp 3 24. The cylinder 21 and the cylinder 3 23 are relatively back-to-back arranged and fixedly connected to the bottom surface of the flat plate of the hand push cart 1. The output ends thereof can be respectively extended and retracted to both sides. The ultraviolet lamp 22 and the ultraviolet lamp 3 24 are respectively controlled by the electric controller 2 to extend and retract to the left and right sides of the flat plate of the hand push cart 1, thereby controlling the range of ultraviolet irradiation, and can irradiate the paved on both sides. The output ends of cylinder 2 21 and cylinder 3 23 are respectively fixedly connected with ultraviolet lamp 2 22 and ultraviolet lamp 3 24. The second irradiation module is fixedly connected to the rear end of the hand push cart 1 frame and is located below the first irradiation module. The second irradiation module includes cylinder 18 and ultraviolet lamp 19. Cylinder 18 is fixedly connected to the bottom of the rear end of the hand push cart 1 frame, and its output end is telescopically arranged forward. Its output end is fixedly connected to ultraviolet lamp 19. The ultraviolet lamp 19 is controlled by the electric controller 2 to telescope toward the front end of the hand push cart 1 flat plate, so that the ultraviolet lamp 19 extends out of the shadow range of the hand push cart 1 flat plate, thereby controlling the range of ultraviolet irradiation.

[0031] In some embodiments, the dust removal mechanism includes a smoke hood 17 and a filter box 9. The smoke hood 17 is arranged at the front bottom of the hand push cart 1 frame, and the hood is arranged on the nozzle 16 and the discharge pipe 15. The inner wall of the smoke hood 17 can prevent the nozzle 16 from spraying materials to the surroundings, and can also concentrate the smoke when the nozzle 16 sprays materials. A smoke collecting pipe 25 is arranged in the smoke hood 17, and a certain number of smoke collecting ports 20 are arranged at the bottom of the smoke collecting pipe 25, which are used to collect the smoke concentrated in the smoke hood 17. The smoke is sucked out, and a material replacement window 10 is provided on one side of the filter box 9, which can be opened to replace the filter liquid box 11 and the filter cotton 12 arranged therein. An air outlet 8 and an air pump 7 are provided on the top. The air pump 7 is connected with the filter box 9 through an air intake pipe 14 arranged at the bottom. The smoke collecting port 20 is connected with the filter box 9 through an air inlet pipe 13 arranged at the top, and extends into the filter liquid box 11. The filter liquid and the filter cotton 12 in the filter box 9 perform graded filtration on the smoke sucked out.

[0032] In some embodiments, the electronic controller 2 is electrically connected to the motor 4, the metering pump 6, the air pump 7, the cylinder 1 18, the ultraviolet lamp 1 19, the cylinder 2 21, the ultraviolet lamp 2 22, the cylinder 3 23, the ultraviolet lamp 3 24, the temperature sensor 28 and the electric heating wire, and controls the switches of the above devices respectively.

Claims

1. An epoxy colored sand laying device, characterized in that: include: A handcart, an electric controller, a batching mechanism, a discharge mechanism, a rapid curing mechanism and a dust removal mechanism. The handcart is a frame structure with a plate-like structure in the middle. The electric controller is arranged on the handle of the handcart. The dust removal mechanism is arranged at the front end of the handcart flat plate. The discharge mechanism is arranged at the front end of the handcart frame and is located below the dust removal mechanism. The batching mechanism is arranged in the middle of the top surface of the handcart flat plate. The rapid curing mechanism is arranged in the middle of the bottom surface of the handcart flat plate and is located above the discharge mechanism at a relative height. The rapid curing mechanism includes a first irradiation module and a second irradiation module. The first irradiation module structure is symmetrically arranged and fixedly connected to the bottom surface of the handcart flat plate and is located above the second irradiation module. The second irradiation module is fixedly connected to the rear end of the handcart frame and is located below the first irradiation module.

2. The epoxy colored sand laying device according to claim 1, characterized in that: The batching mechanism includes a storage tank and a metering pump. A motor, a feeding port and a temperature sensor are provided on the top of the storage tank. A stirring roller is also provided inside the storage tank. The output end of the motor passes through the top of the storage tank and is fixedly connected to the stirring roller. The storage tank is fixedly connected to the flat plate of a hand push cart, and its bottom opening is connected to the metering pump through a flange.

3. The epoxy colored sand laying device according to claim 1, characterized in that: The discharge mechanism comprises a discharge pipe and a certain number of nozzles, wherein the certain number of nozzles are arranged at a certain interval at the bottom of the discharge pipe, and the discharge pipe is connected to a metering pump through a pipeline.

4. The epoxy colored sand laying device according to claim 1, characterized in that: The first irradiation module includes cylinder 2, ultraviolet lamp 2, cylinder 3 and ultraviolet lamp 3. Cylinder 2 and cylinder 3 are arranged back to back and fixedly connected to the bottom surface of the flat plate of the hand push cart. The output ends of cylinder 2 and cylinder 3 are fixedly connected to ultraviolet lamp 2 and ultraviolet lamp 3 respectively. The second irradiation module includes cylinder 1 and ultraviolet lamp 1. Cylinder 1 is fixedly connected to the bottom of the rear end of the hand push cart frame, and its output end is fixedly connected to ultraviolet lamp 1.

5. The epoxy colored sand laying device according to claim 1, characterized in that: The dust removal mechanism includes a smoke hood and a filter box. The smoke hood is arranged at the front bottom of the hand push cart frame, and the hood is arranged on the nozzle and the discharge pipe. A smoke collecting pipe is arranged in the smoke hood, and a certain number of smoke collecting ports are arranged at the bottom of the smoke collecting pipe. A material replacement window is arranged on one side of the filter box, and a filter liquid box and filter cotton are arranged inside the filter box. An air outlet and an air pump are arranged on the top. The air pump is connected to the filter box through an air intake pipe provided at the bottom, and the smoke collecting port is connected to the filter box through an air intake pipe provided at the top, and extends into the filter liquid box.

6. The epoxy colored sand laying device according to claim 2, characterized in that: The stirring roller and the stirring blades spirally arranged thereon are also provided with electric heating wires inside.

7. The epoxy colored sand laying device according to claim 1, characterized in that: The electric controller is electrically connected to the motor, the metering pump, the air pump, the cylinder 1, the ultraviolet lamp 1, the cylinder 2, the ultraviolet lamp 2, the cylinder 3 and the ultraviolet lamp 3 respectively.