Shanhua slag notch water spraying anti-adhesion device

By designing water -spraying anti -adhesion devices at the Jinhua Furnace Standard mouth, using water flow spraying and driving cleaning mechanisms to solve the problem of slag adhesion, achieve the cleaning and spraying effect of non -motor -free driving, and reduce the operating cost.

CN222417498UActive Publication Date: 2025-01-28HENAN JINDADI CHEM IND CO LTD
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Patent Information

Application Number
CN202421199430.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-28
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

During the long-term operation of Jinhua furnace, the steam of the waste pot is attenuated, and the slag on the waste pot pipe screen is severe, resulting in the drop of hard blocks, blocking the lock bucket, reducing the load, and even forced to shut down the furnace, resulting in waste of manpower and material resources.

Method used

Design a kind of Jinhua furnace residue water spray water -spray anti -adhesion device. Through the chip tube and the residue pipe connection, sprayed the water flow to the scum to wet the scum, the cleaning mechanism uses the water flow to drive the rotation ring and the connected pipe rotation Clean the inner wall of the feeding tube.

Benefits of technology

Effectively reduce the adhesion of the slag and the furnace wall, and use the water flow drive cleaning mechanism to avoid the demand of the motor drive, reduce the cost, and at the same time realize the cleaning and spraying of the inner wall of the feeding tube.

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Abstract

The utility model discloses a Jinhua slag hole water spraying anti-adhesion device which comprises a discharging pipe, the upper end of the discharging pipe is fixedly connected with a slag discharging pipe, the slag discharging pipe is communicated with the discharging pipe, the inner wall of the discharging pipe is fixedly connected with a spraying opening, a cleaning mechanism is arranged in the middle of the interior of the discharging pipe, and the spraying opening is communicated with the discharging pipe. And the upper end and the lower end of the cleaning mechanism are fixedly connected with driving mechanisms, the driving mechanisms are rotationally connected with the discharging pipe, a rotating groove is formed in the discharging pipe, and the rotating groove is matched with the driving mechanisms. According to the slag cleaning device, slag can be sprayed with water, adhesion between the slag and the furnace wall is reduced, meanwhile, the cleaning mechanism is driven by water flow, so that the furnace wall is cleaned by the cleaning mechanism without being driven by a motor, and the requirement of a power mechanism is reduced. When clean water is input into the flowing groove through the input port, the clean water can impact the fan blades of the rotating ring. And the fan blades rotate under the power of the water flow, and meanwhile, the water flow is sprayed out through the spraying opening of the communicating pipe.
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Description

Technical Field

[0001] The utility model relates to the technical field of slag removal of Jinhua furnace, in particular to a water spraying anti-adhesion device for a slag outlet of Jinhua furnace. Background Art

[0002] With the long-term operation of Jinhua furnace, the steam of waste boiler decays, and the waste boiler tube screen is seriously slag-hanging. Once the coal type changes or the furnace condition fluctuates, hard lumps will fall and block the lock bucket. The gasifier is operated at reduced load to poke slag, which is seriously forced to stop the furnace. This problem seriously affects the operation of the gasifier. The slag-poking process causes unnecessary waste of manpower and material resources, and causes the gasifier to operate at low load. Therefore, it is considered to add water spraying technology at the slag outlet of Jinhua furnace to reduce the slag hanging on the waste boiler wall.

[0003] After searching the prior art, publication number CN111076202A discloses a device for removing fuel residue from the furnace wall. The device comprises a box, characterized in that: a collecting box is fixedly arranged on the top wall of the box, a collecting chute opening upward is arranged on the top wall of the collecting box, a drop pipe is fixedly connected to the bottom wall of the collecting chute, collecting mechanisms are symmetrically arranged on the left and right sides of the drop pipe, a stirring tank is arranged on the bottom wall of the drop pipe, a clean water bottle is fixedly arranged on the front end wall of the stirring tank, a mixture bottle is fixedly arranged on the rear end wall of the stirring tank, squeezing mechanisms are symmetrically arranged on the front side of the clean water bottle and the rear side of the mixture bottle, a stirring mechanism is arranged on the lower side of the stirring tank, a motor is arranged on the top of the box, a motor shaft is connected to the right end wall of the motor, the motor shaft is rotatably connected to the box, and the motor shaft is connected to the eighth bevel gear The eighth bevel gear is fixedly connected, the eighth bevel gear is located in the first bevel gear cavity, the eighth bevel gear is meshed with the first bevel gear symmetrically arranged front and rear, the first bevel gear is fixedly connected to the camshaft, the front end wall of the camshaft on the front side is fixedly connected to the third bevel gear, the third bevel gear is located in the second bevel gear cavity, the third bevel gear is meshed with the fourth bevel gear located on the front side thereof, the fourth bevel gear is fixedly connected, the first bevel gear shaft is rotatably connected to the housing, the first bevel gear shaft is fixedly connected to the sixth bevel gear located on the right side of the fourth bevel gear, the sixth bevel gear is located in the third bevel gear cavity, and the sixth bevel gear is meshed with the fifth bevel gear located on the lower side thereof.

[0004] The comparative document shows that the device of the present invention can collect and clean the fuel residue on the furnace wall, and the powdered fuel residue can be mixed and stirred by the mixture and clean water, which is easier to collect and process without causing fly ash to spread. The collection mechanism can more efficiently and comprehensively collect and clean the fuel residue on the furnace wall, the extrusion mechanism can continuously squeeze the mixture and clean water to mix with the falling fuel residue, and the stirring mechanism can more conveniently process the fuel residue and effectively prevent fly ash. However, the overall drive needs to be driven by a motor, and additional electricity and corresponding control modules need to be configured, which increases the overall cost. Utility Model Content

[0005] The utility model aims to provide a Jinhua slag mouth water spraying anti-adhesion device to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: including a feeding pipe, the upper end of the feeding pipe is fixedly connected with a slag discharge pipe, the slag discharge pipe is communicated with the feeding pipe, the inner wall of the feeding pipe is fixedly connected with a spray port, a cleaning mechanism is provided in the middle part of the inside of the feeding pipe, the upper and lower ends of the cleaning mechanism are fixedly connected with a driving mechanism, the driving mechanism is rotatably connected with the feeding pipe, a rotating groove is opened inside the feeding pipe, and the rotating groove is adapted to the driving mechanism.

[0007] Preferably, the driving mechanism includes a rotating ring, the outer side of the rotating ring is fixedly connected with a plurality of fan blades, the inner side of the rotating ring is fixedly connected to the cleaning mechanism, the rotating ring is arranged in a rotating groove, a flow groove is opened on one side of the rotating groove, and the flow groove is adapted to the fan blades.

[0008] Preferably, an input port is provided on one side of the flow groove, one end of the input port is connected to the outer wall of the discharge pipe, and the direction of the input port is a tangent direction to the direction of the flow groove.

[0009] Preferably, the cleaning mechanism comprises a connecting tube, the upper and lower ends of the connecting tube are fixedly connected to the rotating ring, and the inner cavity of the connecting tube is connected to the flow groove outside the rotating ring.

[0010] Preferably, a spray port is provided on one side of the connecting pipe facing the inner wall of the discharge pipe, and a brushing bar is fixedly connected to one side of the spray port.

[0011] Preferably, a limit strip is fixedly connected to the outer side wall of the connecting tube, a cleaning brush is slidably connected inside the limit strip, and guide rods are fixedly connected to the upper and lower ends of the cleaning brush.

[0012] Preferably, two guide rings are fixedly connected on the inner wall of the discharge pipe, the surface of the guide ring is wavy, and the two guide rings are respectively arranged on one side of two guide rods.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the slag can be sprayed with water to reduce the adhesion between the slag and the furnace wall, and the cleaning mechanism is driven by water flow, so that the cleaning mechanism cleans the furnace wall without using a motor to drive it, thereby reducing the need for a power mechanism. When the cleaning water is input into the flow groove through the input port, it will impact the blades of the rotating ring. The blades are rotated under the power of the water flow, and the water flow is ejected through the injection port of the connecting pipe, so that the inner wall of the feeding pipe can be cleaned. When the connecting pipe rotates, the brushing strip on one side of the injection port can scrape and clean the inner wall of the feeding pipe, and clean the stains adhered to the inner wall. At the same time, the connecting pipe can also drive the cleaning brush to move. During the movement of the cleaning brush, the guide rod moves on the surface of the wavy guide ring, driving the cleaning brush to move up and down, and brushing the inner wall of the feeding pipe, so that the inner wall of the feeding pipe can be cleaned and sprayed by water flow drive without the need for motor drive. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 It is a schematic diagram of the internal cross-sectional structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the rotary tank of the utility model;

[0017] Figure 4 This is a schematic diagram of the internal structure of the driving mechanism of the utility model;

[0018] Figure 5 This is a schematic diagram of the cleaning brush structure of the utility model;

[0019] Figure 6 It is a schematic diagram of the external enlarged structure of the rotating ring of the utility model.

[0020] In the figure: 1. feeding pipe; 2. slag discharge pipe; 3. spray port; 4. cleaning mechanism; 5. driving mechanism; 6. rotating trough; 7. rotating ring; 8. flow trough; 9. fan blade; 10. input port; 11. connecting pipe; 12. injection port; 13. scrubbing bar; 14. limit bar; 15. cleaning brush; 16. guide rod; 17. guide ring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 6 , the utility model provides the embodiment:

[0023] Embodiment: It includes a feed pipe 1, and a slag discharge pipe 2 is fixedly connected to the upper end of the feed pipe 1. The slag produced by the Jinhua furnace falls into the feed pipe 1 through the slag discharge pipe 2, and the slag discharge pipe 2 is connected to the feed pipe 1. A spray port 3 is fixedly connected to the inner wall of the feed pipe 1. The spray port 3 sprays the slag falling from the slag discharge pipe 2. A cleaning mechanism 4 is provided in the middle part of the inside of the feed pipe 1, and the cleaning mechanism 4 can clean the inner wall of the feed pipe 1. The upper and lower ends of the cleaning mechanism 4 are fixedly connected with a driving mechanism 5, and the driving mechanism 5 can drive the cleaning mechanism 4 to rotate. The driving mechanism 5 is rotatably connected to the feed pipe 1, and a rotating groove 6 is provided inside the feed pipe 1, and the rotating groove 6 is adapted to the driving mechanism 5.

[0024] The driving mechanism 5 includes a rotating ring 7, the outer side of the rotating ring 7 is fixedly connected with a plurality of blades 9, the inner side of the rotating ring 7 is fixedly connected with the cleaning mechanism 4, the rotating ring 7 is arranged in the rotating groove 6, one side of the rotating groove 6 is provided with a flow groove 8, and the flow groove 8 is adapted to the blades 9. The blades 9 can drive the rotating ring 7 to rotate under the impact of the water flow, and then the rotating ring 7 drives the cleaning mechanism 4 to rotate, so as to clean the inner wall of the feeding pipe 1.

[0025] An input port 10 is provided on one side of the flow groove 8, one end of which is connected to the outer wall of the feed pipe 1, and the direction of the input port 10 is tangential to the direction of the flow groove 8. The water flow input from the input port 10 enters the flow groove 8 along the tangential direction and can circulate in the flow groove 8.

[0026] The cleaning mechanism 4 includes a connecting pipe 11, the upper and lower ends of which are fixedly connected to the rotating ring 7, the inner cavity of the connecting pipe 11 is connected to the flow groove 8 outside the rotating ring 7, and the connecting pipe 11 can guide the water flow in the flow groove 8 for spraying.

[0027] The connecting pipe 11 is provided with a spray port 12 on one side facing the inner wall of the lower material pipe 1 , and a brush bar 13 is fixedly connected to one side of the spray port 12 . The spray port 12 can spray the water in the connecting pipe 11 toward the wall of the lower material pipe 1 .

[0028] The outer wall of the connecting pipe 11 is fixedly connected with a limit strip 14, and a cleaning brush 15 is slidably connected in the limit strip 14. The upper and lower ends of the cleaning brush 15 are fixedly connected with guide rods 16. The cleaning brush 15 can move up and down to rub and clean the wall of the feeding pipe 1.

[0029] Two guide rings 17 are fixedly connected on the inner wall of the feed tube 1. The surface of the guide ring 17 is wavy, and the two guide rings 17 are respectively arranged on one side of two guide rods 16. The guide rod 16 can move up and down under the guidance of the guide ring 17, thereby driving the cleaning brush 15 to move up and down.

[0030] The slag produced by the Jinhua furnace falls into the feeding pipe 1 through the slag discharge pipe 2, and then the slag is wetted by the spraying of the spray port 3 to reduce the possibility of adhesion to the pipe wall. In the process of the slag falling, in order to prevent the slag from sticking to the pipe wall, the water flow will be input into the flow groove 8 from the input port 10, and the water flow input from the input port 10 enters the flow groove 8 along the tangential direction and can circulate in the flow groove 8. The rotating ring 7 is driven to rotate by the impact blade 9. At the same time, the water flow is ejected through the injection port 12 of the connecting pipe 11, and the inner wall of the feeding pipe 1 can be cleaned. When the connecting pipe 11 rotates, the brushing strip 13 on one side of the injection port 12 can scrape and clean the inner wall of the feeding pipe 1 and clean the stains adhering to the inner wall. At the same time, the connecting pipe 11 can also drive the cleaning brush 15 to move. During the movement of the cleaning brush 15, the guide rod 16 moves on the surface of the wavy guide ring 17, driving the cleaning brush 15 to move up and down to brush the inner wall of the feeding pipe 1.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A Jinhua slag mouth water spraying anti-adhesion device, comprising a feed pipe (1), characterized in that: The upper end of the feed tube (1) is fixedly connected to a slag discharge pipe (2), the slag discharge pipe (2) is communicated with the feed tube (1), a spray port (3) is fixedly connected on the inner wall of the feed tube (1), a cleaning mechanism (4) is provided in the middle of the feed tube (1), the upper and lower ends of the cleaning mechanism (4) are fixedly connected to a driving mechanism (5), the driving mechanism (5) is rotatably connected to the feed tube (1), a rotating groove (6) is provided inside the feed tube (1), and the rotating groove (6) is adapted to the driving mechanism (5).

2. A Jinhua slag mouth water spraying anti-adhesion device according to claim 1, characterized in that: The driving mechanism (5) comprises a rotating ring (7), the outer side of the rotating ring (7) is fixedly connected with a plurality of fan blades (9), the inner side of the rotating ring (7) is fixedly connected with the cleaning mechanism (4), the rotating ring (7) is arranged in a rotating groove (6), one side of the rotating groove (6) is provided with a flow groove (8), and the flow groove is adapted to the fan blades (9).

3. A Jinhua slag mouth water spraying anti-adhesion device according to claim 2, characterized in that: An input port (10) is provided on one side of the flow groove (8), one end of the input port (10) is connected to the outer wall of the feed tube (1), and the direction of the input port (10) is a tangent direction to the direction of the flow groove (8).

4. The Jinhua slag mouth water spraying anti-adhesion device according to claim 1, characterized in that: The cleaning mechanism (4) comprises a connecting pipe (11), the upper and lower ends of which are fixedly connected to the rotating ring (7), and the inner cavity of the connecting pipe (11) is connected to the flow groove (8) outside the rotating ring (7).

5. A Jinhua slag mouth water spraying anti-adhesion device according to claim 4, characterized in that: The connecting pipe (11) is provided with a spray port (12) on one side of the inner wall of the feeding pipe (1), and a brushing strip (13) is fixedly connected to one side of the spray port (12).

6. A Jinhua slag mouth water spraying anti-adhesion device according to claim 4, characterized in that: A limit strip (14) is fixedly connected to the outer wall of the connecting pipe (11), a cleaning brush (15) is slidably connected inside the limit strip (14), and guide rods (16) are fixedly connected to the upper and lower ends of the cleaning brush (15).

7. A Jinhua slag mouth water spraying anti-adhesion device according to claim 6, characterized in that: Two guide rings (17) are fixedly connected on the inner wall of the feed tube (1), the surface of the guide ring (17) is wavy, and the two guide rings (17) are respectively arranged on one side of two guide rods (16).

Citation Information

Patent Citations

  • Furnace wall fuel residue removal device

    CN111076202A