Railway turnout conversion force sensor testing device
By designing a railway tunnel conversion force sensor testing device including installation boards, power devices and column sensors, the problem of low test efficiency and low measurement accuracy in existing technologies, and achieve efficient and accurate sensor testing and status determination.
Patent Information
- Application Number
- CN202423141149.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-12-19
AI Technical Summary
In the prior art, the switch conversion force sensor testing involves complex disassembly and installation processes, relies on manual operation, has low testing efficiency and low measurement accuracy.
A test device of the railway fork conversion force sensor is designed, including installation boards, power devices, test joints, column -type sensors, U -shaped grooves and test blocks. Pressure through power device is applied to the pillar sensor for comparison Status and easy to install and disassemble.
It improves test efficiency and measurement accuracy, simplifies the installation and disassembly process of sensors, can determine the state of the sensor in time, and ensure the normal operation of the railway road.
Smart Images

Figure CN222419363U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sensor testing, and in particular relates to a railway turnout conversion force sensor testing device. Background Art
[0002] In the railway transportation system, turnouts are key switching devices, and the stability and reliability of their operating status are directly related to the safety and efficiency of train operation. Turnout switching force refers to the resistance that the turnout needs to overcome during the switching process. The accurate measurement of this parameter is of great significance for evaluating the operating status of the turnout, preventing failures, and optimizing maintenance strategies. The turnout switching resistance sensor is a device used to detect the size of the resistance during the turnout switching process. It is mainly installed on the turnout switching device. When the turnout is switched, the sensor can sense the change in resistance in real time. This helps to timely detect whether the turnout conversion is smooth. For example, when there is a foreign object stuck or a mechanical component fails, causing an abnormal increase in resistance, the sensor can feed back the signal to the relevant monitoring system. By analyzing these signals, railway maintenance personnel can perform maintenance and repairs in advance to ensure the normal operation of railway turnouts and improve the safety and reliability of railway operation. Traditional turnout switching force sensor testing often involves complex disassembly and installation processes, relies on manual operation, has low testing efficiency, and low measurement accuracy. Utility Model Content
[0003] Therefore, the utility model aims to solve the problems in the prior art that the test of the turnout conversion force sensor often involves a complicated disassembly and installation process, relies on manual operation, has low test efficiency, and has low measurement accuracy.
[0004] To this end, the technical solution adopted is that a railway turnout conversion force sensor test device of the utility model includes: a mounting plate, a power device is arranged on the mounting plate, the output end of the power device is connected to one end of the test joint, the other end of the test joint is connected to one end of the column sensor, the other end of the column sensor is connected to a U-shaped groove body, a test block is placed in the opening of the U-shaped groove body, the U-shaped groove body and the test block are both provided with mounting holes, the railway turnout conversion force sensor is inserted into the mounting hole, one end of the connecting column is connected to the test block, the other end of the connecting column is connected to the support block, and the support block is connected to the mounting plate.
[0005] Preferably, the power device is any one of a hydraulic cylinder, a pneumatic cylinder or an electric load.
[0006] Preferably, the support block is connected to the mounting plate by bolts.
[0007] Preferably, one end of the column sensor is threadedly connected to the test joint, and the other end of the column sensor is threadedly connected to the U-shaped groove body.
[0008] Preferably, one end of the connecting column away from the test block is threadedly connected to the supporting block.
[0009] Preferably, four bases are provided at the bottom end of the mounting plate.
[0010] The technical solution of the utility model has the following advantages: by comparing the pressure data measured by the railway turnout conversion force sensor with the pressure data measured by the column sensor, when the data difference is within the preset range, it is determined that the railway turnout conversion force sensor to be tested is in a normal state, otherwise, it is determined that the railway turnout conversion force sensor to be tested is in an abnormal state and the sensor needs to be repaired. After the test, the power device unloads the force, and the measured railway turnout conversion force sensor is removed, and the next sensor can be tested. The installation and disassembly are convenient, and the test efficiency and measurement accuracy are improved.
[0011] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures particularly pointed out in the written description and the drawings.
[0012] The technical solution of the utility model is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 It is a structural schematic diagram of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the mounting hole in the utility model;
[0016] Figure 3 It is a structural schematic diagram of the railway turnout conversion force sensor in the utility model;
[0017] Among them, 1. mounting plate; 2. power device; 3. test joint; 4. column sensor; 5. U-shaped trough; 6. test block; 7. mounting hole; 8. railway turnout conversion force sensor; 9. connecting column; 10. support block; 11. base. DETAILED DESCRIPTION
[0018] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0019] It should be noted that when a component is referred to as being "fixed to" or "disposed on" another component, it can be directly on the other component or indirectly on the other component. When a component is referred to as being "connected to" another component, it can be directly or indirectly connected to the other component.
[0020] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0021] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0022] The utility model provides a railway turnout conversion force sensor testing device, such as Figure 1-3 As shown, it includes: a mounting plate 1, a power device 2 is arranged on the mounting plate 1, the output end of the power device 2 is connected to one end of a test joint 3, the other end of the test joint 3 is connected to one end of a column sensor 4, the other end of the column sensor 4 is connected to a U-shaped trough 5, a test block 6 is placed in the opening of the U-shaped trough 5, and mounting holes 7 are arranged on the U-shaped trough 5 and the test block 6. A railway turnout conversion force sensor 8 is inserted in the mounting hole 7, and a strain gauge is arranged in the railway turnout conversion force sensor 8. Mechanical deformation is generated by pressure, resulting in resistance change, and the turnout conversion force is measured. One end of the connecting column 9 is connected to the test block 6, and the other end of the connecting column 9 is connected to the support block 10, and the support block 10 is connected to the mounting plate 1. The column sensor 4 is a calibrated force sensor used to compare the railway turnout conversion force sensor 8 to be measured.
[0023] The power device 2 is any one of a hydraulic cylinder, a pneumatic cylinder or an electric load, and is used to provide power for the test device. The support block 10 is connected to the mounting plate 1 by bolts, which is convenient for the installation and removal of the support block. One end of the column sensor 4 is threadedly connected to the test connector 3, and the other end of the column sensor 4 is threadedly connected to the U-shaped trough 5. The end of the connecting column 9 away from the test block 6 is threadedly connected to the support block 10, which is convenient for the installation and removal of the connecting column 9. Four bases 11 are provided at the bottom of the mounting plate 1 to provide support and stability.
[0024] The beneficial technical effect of the above technical solution is as follows: the railway turnout conversion force sensor 8 is inserted into the installation hole 7, the power device 2 is started, and pressure is applied to the test joint 3, the column sensor 4 and the railway turnout conversion force sensor 8. The pressure data measured by the railway turnout conversion force sensor 8 and the pressure data measured by the column sensor 4 are compared. When the data difference is within the preset range, it is determined that the state of the railway turnout conversion force sensor 8 to be tested is normal. Otherwise, it is determined that the state of the railway turnout conversion force sensor 8 to be tested is abnormal and the sensor needs to be repaired. After the test, the power device unloads the force, and the measured railway turnout conversion force sensor is removed, and the next sensor can be tested. The installation and disassembly are convenient, and the test efficiency and measurement accuracy are improved.
[0025] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A railway turnout conversion force sensor testing device, characterized in that: include: A mounting plate (1) is provided on the mounting plate (1), wherein an output end of the power device (2) is connected to one end of a test joint (3), the other end of the test joint (3) is connected to one end of a column sensor (4), the other end of the column sensor (4) is connected to a U-shaped trough (5), a test block (6) is placed in the opening of the U-shaped trough (5), the U-shaped trough (5) and the test block (6) are both provided with mounting holes (7), a railway turnout conversion force sensor (8) is inserted into the mounting hole (7), one end of a connecting column (9) is connected to the test block (6), the other end of the connecting column (9) is connected to a support block (10), and the support block (10) is connected to the mounting plate (1).
2. A railway turnout conversion force sensor testing device according to claim 1, characterized in that: The power device (2) is any one of a hydraulic cylinder, a pneumatic cylinder or an electric load.
3. A railway turnout conversion force sensor testing device according to claim 1, characterized in that: The support block (10) is connected to the mounting plate (1) by bolts.
4. A railway turnout conversion force sensor testing device according to claim 1, characterized in that: One end of the column sensor (4) is threadedly connected to the test joint (3), and the other end of the column sensor (4) is threadedly connected to the U-shaped trough body (5).
5. The railway turnout conversion force sensor testing device according to claim 1, characterized in that: One end of the connecting column (9) away from the test block (6) is threadedly connected to the supporting block (10).
6. A railway turnout conversion force sensor testing device according to claim 1, characterized in that: Four bases (11) are arranged at the bottom end of the mounting plate (1).