Butt joint device for pressure vessel production

Abstract

The utility model relates to the technical field of pressure vessel production, and discloses a butt joint device for pressure vessel production, which comprises a base, both sides of the top of the base are slidably connected with a moving frame, the surface of the moving frame is provided with a gear motor, and the output end of the gear motor penetrates to the inner side of the moving frame. The output end of the gear motor is fixedly connected with a three-jaw chuck, the rear side of the base is fixedly connected with a box body, the tops of the two sides of the inner wall of the box body are fixedly connected with groove plates, the interiors of the groove plates are slidably connected with a frame, the two sides of the front side of the box body are fixedly connected with limiting blocks, and the surfaces of the limiting blocks make contact with the surface of the frame. According to the pressure vessel butt joint device, the movable frame, the gear motor, the three-jaw chuck, the frame, the belt transmission mechanism, the grinding disc, the hydraulic cylinder and other structures are matched with one another, the grinding disc is driven to conduct flat grinding work on the butt joint position of the pressure vessel, and the effect of tight butt joint of the pressure vessel is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of pressure vessel production, in particular to a docking device for pressure vessel production. Background Art

[0002] Pressure vessels are closed devices that contain gas or liquid and bear a certain pressure. Pressure vessels are widely used and play an important role in many sectors such as industry, civil, military and many fields of scientific research.

[0003] In the production process of pressure vessels, a docking device is needed to dock the containers and then weld them. After searching, Chinese Patent Publication No.: CN216151626U discloses a welding docking device for pressure vessel production, which at least includes a base, and a movable seat and a fixed seat are respectively provided at both ends of the base, and the movable seat is slidably connected with the base through a transmission component, and a fixed plate is provided on the movable seat and the fixed seat, and a first motor is provided on the fixed plates on both sides, and the first motors on both sides are connected to the middle thereof through a motor shaft with a clamping component, and a supporting component is provided between the movable seat and the fixed seat. The welding docking device for pressure vessel production can automatically dock the pressure vessel, and limit and rotate the pressure vessel to facilitate welding.

[0004] Although the above technical solution can clamp and dock the pressure vessel, it is unable to smoothen the docking joint of the pressure vessel. When the docking joint of the pressure vessel is uneven, it is easy to affect the welding effect of the pressure vessel, and then affect the containing effect of the pressure vessel. Therefore, a docking device for pressure vessel production is proposed to solve the above problem. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a docking device for pressure vessel production, which aims to improve the problem in the prior art that the pressure vessel docking point cannot be smoothed and polished, and when the pressure vessel docking point is uneven, it is easy to affect the welding effect of the pressure vessel.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A docking device for pressure vessel production, comprising a base, both sides of the top of the base are slidably connected with a moving frame, a reduction motor is installed on the surface of the moving frame, the output end of the reduction motor penetrates the inner side of the moving frame, the output end of the reduction motor is fixedly connected with a three-jaw chuck, the rear side of the base is fixedly connected with a box, the tops of both sides of the inner wall of the box are fixedly connected with slot plates, the inside of the slot plates is slidably connected with a frame, a belt transmission mechanism is installed inside the frame, grinding discs are installed on both sides of the output end of the belt transmission mechanism, both sides of the rear side of the frame are fixedly connected with a hydraulic cylinder, the rear side of the hydraulic cylinder is fixedly connected to the rear side of the inner wall of the box, the front and rear sides of the top of the base are fixedly connected with a mounting block, a servo motor is installed on the right side of the mounting block, the output end of the servo motor is fixedly connected with a positive and negative bidirectional screw rod, the left side of the positive and negative bidirectional screw rod is movably connected to the surface of the mounting block, both sides of the surface of the positive and negative bidirectional screw rod are threadedly connected with connecting blocks, the surface of the connecting block is fixedly connected to the surface of the moving frame, and the top of the base is fixedly connected with a heat treatment component;

[0008] As a further description of the above technical solution:

[0009] The heat treatment assembly includes a heat insulation box, which is arranged on the top of the base, the front side and the rear side of the bottom of the heat insulation box are fixedly connected with electric cylinders, the bottom of the electric cylinder is fixedly connected to the top of the base, and the interior of the heat insulation box is equipped with electric heating wires;

[0010] As a further description of the above technical solution:

[0011] A support block is sleeved on the surface of the forward and reverse bidirectional screw rod, and the bottom of the support block is fixedly connected to the top of the base;

[0012] As a further description of the above technical solution:

[0013] The surface of the forward and reverse bidirectional screw rod is covered with a folding rubber sheath, and the surface of the folding rubber sheath is fixedly connected to the surfaces of the supporting block, the connecting block and the mounting block respectively;

[0014] As a further description of the above technical solution:

[0015] A connecting plate is fixedly connected to the surface of the electric cylinder, and a surface of the connecting plate is fixedly connected to the surface of the supporting block;

[0016] As a further description of the above technical solution:

[0017] Both sides of the front and rear sides of the heat insulation box are fixedly connected with L-shaped plates, and the inside of the L-shaped plates is hinged with guide rollers through pin rods;

[0018] As a further description of the above technical solution:

[0019] Both sides of the front side of the box body are fixedly connected to limit blocks, and the surface of the limit blocks is in contact with the surface of the frame;

[0020] As a further description of the above technical solution:

[0021] Both sides of the rear side of the base are fixedly connected with reinforcement plates, and the surface of the reinforcement plates is fixedly connected to the surface of the box body.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, through the mutual cooperation of the structures such as the mobile frame, the reduction motor, the three-jaw chuck, the frame, the belt transmission mechanism, the grinding disc and the hydraulic cylinder, the grinding disc is driven to perform smooth grinding work on the joint of the pressure vessel, thereby achieving the effect of tight docking of the pressure vessel.

[0024] 2. In the utility model, with the cooperation of the heat insulation box, the electric cylinder and the heating wire structure, the welding part of the pressure vessel can be heated to eliminate stress, so as to solve the problem of stress deformation of the pressure vessel after welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional schematic diagram of a docking device for pressure vessel production proposed by the utility model;

[0026] Figure 2 This is a structural schematic diagram of a frame of a docking device for pressure vessel production proposed by the utility model;

[0027] Figure 3 This is a schematic structural diagram of a heat-insulating box of a docking device for pressure vessel production proposed by the utility model;

[0028] Figure 4 The utility model is a schematic structural diagram of a forward and reverse bidirectional screw rod of a docking device for pressure vessel production proposed by the utility model.

[0029] Legend:

[0030] 1. Base; 2. Mobile frame; 3. Speed ​​reduction motor; 4. Three-jaw chuck; 5. Box; 6. Slot plate; 7. Frame; 8. Belt drive mechanism; 9. Grinding disc; 10. Hydraulic cylinder; 11. Mounting block; 12. Servo motor; 13. Forward and reverse bidirectional screw rod; 14. Connecting block; 15. Insulation box; 16. Electric cylinder; 17. Heating wire; 18. Support block; 19. Folding rubber sheath; 20. Connecting plate; 21. L-shaped plate; 22. Guide roller; 23. Limit block; 24. Reinforcement plate. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1-3 The utility model provides an embodiment: a docking device for pressure vessel production, including a base 1, both sides of the top of the base 1 are slidably connected with a moving frame 2, a reduction motor 3 is installed on the surface of the moving frame 2, the output end of the reduction motor 3 passes through the inner side of the moving frame 2, the output end of the reduction motor 3 is fixedly connected with a three-jaw chuck 4, the rear side of the base 1 is fixedly connected with a box body 5, the tops of both sides of the inner wall of the box body 5 are fixedly connected with groove plates 6, the inside of the groove plates 6 is slidably connected with a frame 7, both sides of the front side of the box body 5 are fixedly connected with limiting blocks 23, the surface of the limiting blocks 23 is in contact with the surface of the frame 7, and the limiting of the frame 7 by the limiting blocks 23 can prevent the frame 7 from excessive movement, thereby improving the stability of the frame 7. A belt transmission mechanism 8 is installed inside the frame 7. The belt transmission mechanism 8 is a transmission component composed of a common motor, belt and pulley on the market. Grinding discs 9 are installed on both sides of the output end of the belt transmission mechanism 8. Hydraulic cylinders 10 are fixedly connected to both sides of the rear side of the frame 7. The rear side of the hydraulic cylinder 10 is fixedly connected to the rear side of the inner wall of the box body 5. The front and rear sides of the top of the base 1 are fixedly connected to mounting blocks 11. A servo motor 12 is installed on the right side of the mounting block 11. The output end of the servo motor 12 is fixedly connected to a forward and reverse bidirectional lead screw 13. The left side of the forward and reverse bidirectional lead screw 13 is movably connected to the surface of the mounting block 11. The surface of the screw rod 13 is sleeved with a support block 18, the bottom of the support block 18 is fixedly connected to the top of the base 1, both sides of the surface of the forward and reverse bidirectional screw rod 13 are threadedly connected with connecting blocks 14, the surface of the connecting block 14 is fixedly connected to the surface of the movable frame 2, and the surface of the forward and reverse bidirectional screw rod 13 is sleeved with a folding rubber sheath 19, the surfaces of the folding rubber sheath 19 are respectively fixedly connected to the surfaces of the support block 18, the connecting block 14 and the mounting block 11. The forward and reverse bidirectional screw rod 13 is protected by the folding rubber sheath 19, which can prevent the forward and reverse bidirectional screw rod 13 from being damaged by collision with objects, thereby improving the safety of the forward and reverse bidirectional screw rod 13.

[0033] Reference Figure 1-3The top of the base 1 is fixedly connected with a heat treatment component, which includes a heat insulation box 15. The heat insulation box 15 is arranged on the top of the base 1. Both sides of the front and rear sides of the heat insulation box 15 are fixedly connected with L-shaped plates 21. The inside of the L-shaped plate 21 is hinged with a guide roller 22 through a pin rod. The guide roller 22 contacts the surface of the pressure vessel, which can prevent the heat insulation box 15 from moving excessively and colliding with the surface of the pressure vessel. The front and rear sides of the bottom of the heat insulation box 15 are fixedly connected with an electric cylinder 16. The bottom of the electric cylinder 16 is fixedly connected to the top of the base 1. The inside of the heat insulation box 15 is installed with a heating wire 17. Through the mutual cooperation of the heat insulation box 15, the electric cylinder 16 and the heating wire 17 structures, the welding part of the pressure vessel can be heated to eliminate stress, so as to solve the problem of stress deformation of the pressure vessel after welding.

[0034] Reference Figure 1-3 The surface of the electric cylinder 16 is fixedly connected with a connecting plate 20, and the surface of the connecting plate 20 is fixedly connected to the surface of the support block 18. The auxiliary reinforcement of the electric cylinder 16 by the connecting plate 20 can prevent the electric cylinder 16 from shaking during long-term use, thereby improving the stability of the electric cylinder 16. Both sides of the rear side of the base 1 are fixedly connected with a reinforcing plate 24, and the surface of the reinforcing plate 24 is fixedly connected to the surface of the box 5. The reinforcing plate 24 strengthens the structure between the box 5 and the base 1, which can prevent the box 5 from being separated from the surface of the base 1 during long-term use.

[0035] Working principle: the user first fixes the pressure vessel with the three-jaw chuck 4, and then starts the hydraulic cylinder 10. The output end of the hydraulic cylinder 10 pushes the frame 7, the belt transmission mechanism 8 and the grinding disc 9 to move forward. After the surface of the frame 7 contacts the limit block 23, the hydraulic cylinder 10 is stopped, and then the belt transmission mechanism 8, the reduction motor 3 and the servo motor 12 are started. The belt transmission mechanism 8 drives the grinding disc 9 to rotate, and the output end of the reduction motor 3 drives the three-jaw chuck 4 and the pressure vessel to rotate. The output end of the servo motor 12 drives the forward and reverse bidirectional screw rod 13 to rotate. The forward and reverse bidirectional screw rod 13 drives the moving frame 2, the three-jaw chuck 4 and the pressure vessel to approach each other through the connecting block 14. The pressure vessels approach each other and contact the surface of the grinding disc 9. The grinding disc 9 grinds the joint of the pressure vessel for smoothness. After completion, the belt drive mechanism 8 can be closed and the grinding disc 9 can be restored to its original position. At this time, the servo motor 12 can be started to dock the pressure vessel. After the pressure vessel is docked, the user can perform welding operations. After welding is completed, the user operates the tool to remove the welding slag, and then starts the electric cylinder 16. The output end of the electric cylinder 16 drives the insulation box 15, the L-shaped plate 21, the guide roller 22 and the heating wire 17 to move upward. After the guide roller 22 contacts the surface of the pressure vessel, the electric cylinder 16 is stopped, and the heating wire 17 and the reduction motor 3 are started. The heating wire 17 heats the welding part of the pressure vessel, and the output end of the reduction motor 3 drives the three-jaw chuck 4 and the pressure vessel to rotate, so that the heating wire 17 can fully heat the welding part of the pressure vessel, eliminate the stress generated by the welding, and prevent the pressure vessel from deformation.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A docking device for pressure vessel production, comprising a base (1), characterized in that: Both sides of the top of the base (1) are slidably connected to a moving frame (2), a reduction motor (3) is installed on the surface of the moving frame (2), the output end of the reduction motor (3) penetrates the inner side of the moving frame (2), the output end of the reduction motor (3) is fixedly connected to a three-jaw chuck (4), the rear side of the base (1) is fixedly connected to a box (5), the tops of both sides of the inner wall of the box (5) are fixedly connected to groove plates (6), the inside of the groove plates (6) is slidably connected to a frame (7), a belt transmission mechanism (8) is installed inside the frame (7), grinding discs (9) are installed on both sides of the output end of the belt transmission mechanism (8), and both sides of the rear side of the frame (7) are fixedly connected to the box (5). A hydraulic cylinder (10) is fixedly connected, the rear side of the hydraulic cylinder (10) is fixedly connected to the rear side of the inner wall of the box body (5), the front side and the rear side of the top of the base (1) are fixedly connected to a mounting block (11), a servo motor (12) is installed on the right side of the mounting block (11), the output end of the servo motor (12) is fixedly connected to a forward and reverse bidirectional screw rod (13), the left side of the forward and reverse bidirectional screw rod (13) is movably connected to the surface of the mounting block (11), both sides of the surface of the forward and reverse bidirectional screw rod (13) are threadedly connected to connecting blocks (14), the surface of the connecting block (14) is fixedly connected to the surface of the movable frame (2), and the top of the base (1) is fixedly connected to a heat treatment component.

2. A docking device for pressure vessel production according to claim 1, characterized in that: The heat treatment assembly comprises a heat insulation box (15), the heat insulation box (15) is arranged on the top of the base (1), the front side and the rear side of the bottom of the heat insulation box (15) are fixedly connected to an electric cylinder (16), the bottom of the electric cylinder (16) is fixedly connected to the top of the base (1), and a heating wire (17) is installed inside the heat insulation box (15).

3. A docking device for pressure vessel production according to claim 1, characterized in that: A support block (18) is sleeved on the surface of the forward and reverse bidirectional screw rod (13), and the bottom of the support block (18) is fixedly connected to the top of the base (1).

4. A docking device for pressure vessel production according to claim 3, characterized in that: The surface of the forward and reverse bidirectional screw rod (13) is sleeved with a folding rubber sheath (19), and the surface of the folding rubber sheath (19) is respectively fixedly connected to the surfaces of the support block (18), the connecting block (14) and the mounting block (11).

5. A docking device for pressure vessel production according to claim 2, characterized in that: A connecting plate (20) is fixedly connected to the surface of the electric cylinder (16), and a surface of the connecting plate (20) is fixedly connected to the surface of the supporting block (18).

6. A docking device for pressure vessel production according to claim 2, characterized in that: Both sides of the front and rear sides of the heat insulation box (15) are fixedly connected with L-shaped plates (21), and the inside of the L-shaped plate (21) is hinged with a guide roller (22) via a pin rod.

7. A docking device for pressure vessel production according to claim 1, characterized in that: Both sides of the front side of the box body (5) are fixedly connected to limit blocks (23), and the surface of the limit blocks (23) is in contact with the surface of the frame (7).

8. A docking device for pressure vessel production according to claim 1, characterized in that: Both sides of the rear side of the base (1) are fixedly connected with reinforcing plates (24), and the surface of the reinforcing plates (24) is fixedly connected to the surface of the box body (5).

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