Modification device for non-woven fabric production
By using ionic wind to remove static electricity and diffusion air supply casing in the modification device for non-woven fabric production, the problem of static electricity generated by the plastic mixer during the stirring process is solved, and the effect of improving production safety and efficiency is achieved.
Patent Information
- Application Number
- CN202421029620.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-13
AI Technical Summary
In the prior art, a large amount of static electricity is generated during the stirring process, causing electrostatic sparks to ignite raw material powder, and the electrostatic adsorbent materials are difficult to clean, affecting production safety and efficiency.
A modification device for the production of non-woven fabrics is designed, including a mixing tank, a lifting tube, a twisting dragon and a driving component. By setting an ionic air rod in the external air duct, and using a air supply module to transfer the ionic air direction into the mixing tank. Transport, using continuously blown ionic wind to remove static electricity from the surface of plastic particles. At the same time, an air supply casing is installed at the top of the lifting pipe to diffuse the ionic wind to the plastic particles during the sprinkling process, improving the static removal effect.
Effectively remove static electricity from the surface of plastic particles, avoid the occurrence of electrostatic sparks, improve production safety and efficiency, and will not affect the characteristics of plastic particles.
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Figure CN222484975U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of non-woven fabric raw material preparation, in particular to a modification device for non-woven fabric production. Background Art
[0002] Non-woven fabric is a kind of non-woven fabric. It is a non-woven fabric formed by directly using polymer chips, short fibers or filaments to form a net through airflow or machinery, and then through water spunlace, needle punching, or hot rolling reinforcement, and finally after finishing. Non-woven fabrics are made of polyester, polypropylene, nylon, spandex, acrylic, etc. according to their composition. The modification of non-woven fabrics is mainly for the modification of chemical fiber raw materials such as polyester, polypropylene, nylon, etc.
[0003] The modification of chemical fiber raw materials is the process of adding one or more other substances to the plastic resin to change its original properties and expand its scope of application. It is specifically achieved by blending using a mixer, and the corresponding modified materials are added according to different modification requirements.
[0004] At present, plastic mixers mix raw materials evenly by stirring. During the stirring process, plastic particles rub against each other, which will generate a lot of static electricity. The static electricity is released in the form of sparks, which will ignite the scattered raw material powder during the stirring process. Under the action of static electricity adsorption, the scattered raw material powder will adhere to the mixer and is difficult to clean.
[0005] In order to reduce the impact of static electricity, a vertical spreading mixer is used to mix only plastic particles. During mixing, the mixing is carried out in a spreading manner, and the friction of the plastic particles is small. At the same time, an antistatic agent is added when the plastic particles are stirred, but the vertical spreading mixer only reduces the degree of friction of the material, and static electricity will still be generated by friction. Although the addition of the antistatic agent makes the plastic have an antistatic effect, other properties of the plastic may also be affected. Utility Model Content
[0006] In view of the technical problems existing in the prior art, the first aspect of the utility model proposes a modification device for nonwoven fabric production, comprising:
[0007] A mixing tank, wherein a return pipe and a discharge pipe are provided at the bottom of the mixing tank;
[0008] A riser pipe is coaxially arranged inside the mixing tank, and the bottom end of the riser pipe penetrates and extends to the outside of the bottom of the mixing tank, and is provided with a feed inlet, and a hopper is provided at the feed inlet of the mixing tank;
[0009] An auger is coaxially arranged inside the lifting pipe, and is used to lift the material to the top of the lifting pipe and throw it into the mixing tank;
[0010] A driving component, arranged on one side of the mixing tank, for driving the auger to rotate;
[0011] Wherein, an external air duct is provided inside the mixing tank, a first end of the external air duct is connected to an air supply module, and the air supply module supplies air into the mixing tank through the external air duct, an ion wind module is provided on one side of the mixing tank, and an output end of the ion wind module is arranged in the external air duct, and ion wind is transported into the mixing tank through the external air duct and by using the air supply module;
[0012] The second end of the external air duct is connected with an air supply sleeve for diffusing ion wind, and the air supply sleeve is sleeved on the top end of the lifting pipe.
[0013] Preferably, the air supply sleeve is configured as a double-layer structure with a first air cavity inside, and a funnel-shaped guide section is provided on the top of the air supply sleeve, so that a funnel-shaped second air cavity is formed on the top of the first air cavity that can diffuse the airflow to all sides.
[0014] Preferably, a plurality of air balancing rings are provided in the first air cavity, and the second air cavity is alternately fixed to the inner walls on both sides of the first air cavity, so that an air balancing flow channel capable of evenly dispersing the airflow is formed between the plurality of air balancing rings.
[0015] Preferably, the driving component includes a driving motor and a transmission box, the input end of the transmission box is connected to the output end of the driving motor, and the auger is connected to the output end of the transmission box.
[0016] Preferably, the ion wind module comprises an ion wind rod and an ion generator which are connected to each other. The ion wind rod is arranged inside the external air duct to transport ion wind into the external air duct. The ion generator is arranged on the mixing tank.
[0017] Preferably, the first end of the external air duct extends to the outside of the mixing tank and a flange is provided on the end surface, and the ion wind rod is inserted into the first end of the external air duct and connected via the flange.
[0018] Preferably, the air supply module comprises a fan and a connecting pipe, one end of the connecting pipe is connected to the output end of the fan, and the other end of the fan is connected to the external air duct.
[0019] Preferably, a heating component is connected in series to the connecting pipe for conveying hot air into the mixing tank.
[0020] Preferably, the return pipe and the discharge pipe are both provided with control valves.
[0021] Preferably, the blades of the auger extend above the top end of the rising pipe.
[0022] Compared with the prior art, the advantages of the utility model are:
[0023] 1. By setting an ion wind rod in the external air duct and using the air supply module to transport the ion wind in the external air duct to the mixing tank, the static electricity on the surface of the plastic particles is removed by the continuous blowing of ion wind, and the ion wind will not leave residue on the surface of the plastic particles, so it will not affect the characteristics of the plastic particles;
[0024] 2. An air supply sleeve is set at the top of the lifting pipe. The air supply sleeve can be used to diffuse the ion wind to the plastic particles in the throwing process, so that the ion wind can fully contact the surface of the plastic particles, thereby improving the static electricity removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings are not intended to be drawn to scale. In the accompanying drawings, each identical or nearly identical component shown in various figures may be represented by the same reference numeral. For the sake of clarity, not every component is labeled in each figure. Now, embodiments of various aspects of the utility model will be described by way of example and with reference to the accompanying drawings, in which:
[0026] Figure 1 It is a structural schematic diagram of a modification device for nonwoven fabric production shown in the utility model;
[0027] Figure 2 It is a cross-sectional schematic diagram of an air supply sleeve in a modification device for non-woven fabric production shown in the utility model;
[0028] Figure 3 It is a schematic diagram of the ion wind flowing upward along the uniform wind flow channel in the modification device for non-woven fabric production shown in the utility model;
[0029] Figure 4 It is a schematic diagram of the lateral flow of ion wind along the uniform wind flow channel in the modification device for non-woven fabric production shown in the utility model.
[0030] In the figure, 1. mixing tank; 11. return pipe; 12. discharge pipe; 13. hopper; 2. lifting pipe; 3. auger; 4. driving component; 5. air supply sleeve; 51. guide section; 52. air equalizing ring; 501. first air cavity; 502. second air cavity; 503. air equalizing channel; 6. external air duct; 7. ion wind rod; 8. ion generator; 9. fan; 91. connecting pipe; 92. heating component. DETAILED DESCRIPTION
[0031] In order to better understand the technical content of the present invention, specific embodiments are described below in conjunction with the accompanying drawings.
[0032] Combination Figure 1-Figure 4As shown, the utility model provides a modification device for non-woven fabric production, including a mixing tank 1, a rising pipe 2, an auger 3 and a driving component 4.
[0033] A return pipe 11 and a discharge pipe 12 are provided at the bottom of the mixing tank 1, and both the return pipe 11 and the discharge pipe 12 are provided with control valves. A lifting pipe 2 is coaxially arranged inside the mixing tank 1, and the bottom end of the lifting pipe 2 passes through and extends to the outside of the bottom of the mixing tank 1, and is provided with a feed port. A hopper 13 for feeding is provided at the feed port of the mixing tank 1, and an auger 3 is coaxially arranged inside the lifting pipe 2 for lifting materials and throwing them into the mixing tank 1 for mixing. A driving component 4 is arranged on one side of the mixing tank 1 for driving the auger 3 to rotate.
[0034] Furthermore, the blades of the auger 3 extend to above the top of the lifting pipe 2, and the centrifugal force of the blades of the auger 3 when rotating is utilized to fully scatter the material.
[0035] In this way, the non-woven fabric raw material particles and the modified raw material are put into the hopper 13, the raw materials enter the lifting tube 2 through the feed port at the bottom of the lifting tube 2, and are lifted to the top of the lifting tube 2 by the auger 3. Under the action of the rotating centrifugal force of the auger 3, the materials are thrown into the mixing tank 1 for mixing, and the materials inside the mixing tank 1 flow back to the hopper 13 through the return pipe 11, and then lifted and thrown into the mixing tank 1 by the auger 3. The materials are circulated, lifted and thrown to fully mix the non-woven fabric raw material particles and the modified raw material.
[0036] Although the vertical spreading mixer can reduce the degree of material friction, it will still generate static electricity during the material circulation and lifting process. If antistatic agents are added to the material, although the plastic can have an antistatic effect, other properties of the plastic may also be affected.
[0037] Combination Figure 1 As shown, an external air duct 6 is provided inside the mixing tank 1, and a first end of the external air duct 6 is connected to an air supply module, and the air supply module supplies air into the mixing tank 1 through the external air duct 6. An ion wind module is provided on one side of the mixing tank 1, and an output end of the ion wind module is arranged in the external air duct 6. The ion wind module transports ion wind into the external air duct 6, and the air supply module is used to transport the ion wind in the external air duct 6 into the mixing tank 1, and the continuously blown ion wind is used to remove static electricity on the surface of the plastic particles, and the ion wind will not cause residue on the surface of the plastic particles, and thus will not affect the characteristics of the plastic particles.
[0038] In a specific embodiment, the ion wind module includes an ion wind rod 7 and an ion generator 8 which are connected to each other. The ion wind rod 7 is arranged inside the external air duct 6 to transport ion wind into the external air duct 6. The ion generator 8 is arranged on the mixing tank 1.
[0039] In an optional embodiment, the first end of the external air duct 6 extends to the outside of the mixing tank 1 and a flange is provided on the end face, and the ion wind rod 7 is inserted into the first end of the external air duct 6 and connected by the flange. The ion wind rod 7 can be quickly disassembled and assembled from the outside of the mixing tank 1, which facilitates maintenance of the equipment.
[0040] In a specific embodiment, the air supply module includes a fan 9 and a connecting pipe 91, one end of the connecting pipe 91 is connected to the output end of the fan 9, and the other end of the fan 9 is connected to the external air duct 6. The fan 9 blows the ion wind in the external air duct 6 into the mixing tank 1 through the connecting pipe 91.
[0041] Furthermore, a heating component 92 is connected in series to the connecting pipe 91 , and the heating component 92 can heat the wind delivered by the connecting pipe 91 , thereby drying the material in the mixing tank 1 .
[0042] Combination Figure 1 and Figure 2 As shown, the second end of the external air duct 6 is connected to an air supply sleeve 5 for diffusing ion wind. The air supply sleeve 5 is sleeved on the top of the lifting tube 2. The air supply sleeve 5 can be used to diffuse the ion wind onto the plastic particles in the throwing process, so that the ion wind can fully contact the surface of the plastic particles, thereby improving the static electricity removal effect.
[0043] In a specific embodiment, the air supply sleeve 5 is configured to have a double-layer structure with a first air cavity 501 inside. A funnel-shaped guide section 51 is provided on the top of the air supply sleeve 5, so that a funnel-shaped second air cavity 502 capable of diffusing the airflow to the surroundings is formed on the top of the first air cavity 501. The ionized wind transported by the external air duct 6 enters the first air cavity 501, and then is discharged obliquely upward along the second air cavity 502, so that the ionized wind contacts the plastic particles in the sprinkling process, thereby removing static electricity.
[0044] Combination Figure 2 , Figure 3 and Figure 4 As shown, a plurality of air balancing rings 52 are provided in the first air cavity 501, and the second air cavity 502 is alternately fixed on the inner walls on both sides of the first air cavity 501, so that an air balancing flow channel 503 capable of evenly dispersing the airflow is formed between the plurality of air balancing rings 52. After entering the first air cavity 501, the ion wind in the external air duct 6 flows upward. Under the shielding of the plurality of air balancing rings 52, the ion wind flows upward while flowing along the air balancing rings 52 toward the first air cavity 501 around the circle, evenly dispersing the ion wind, and finally being evenly discharged along a circle of the second air cavity 502.
[0045] Combination Figure 1 As shown, the driving component 4 includes a driving motor and a transmission box, the input end of the transmission box is connected to the output end of the driving motor, and the auger 3 is connected to the output end of the transmission box.
[0046] In a preferred embodiment, the transmission box is belt-driven, and the drive motor and the auger 3 are both provided with corresponding pulleys and are connected by belts. The drive motor drives the auger 3 to rotate through the belt drive.
[0047] In combination with the above embodiments, an ion wind rod 7 is arranged in the external air duct 6, and the ion wind in the external air duct 6 is transported to the mixing tank 1 by using the air supply module, and the static electricity on the surface of the plastic particles is removed by using the continuously blown ion wind, and the ion wind will not leave residue on the surface of the plastic particles, and thus will not affect the characteristics of the plastic particles. At the same time, an air supply sleeve 5 is arranged at the top of the lifting pipe 2, and the air supply sleeve 5 can be used to diffuse the ion wind to the plastic particles in the throwing process, so that the ion wind can fully contact the surface of the plastic particles, thereby improving the static electricity removal effect.
[0048] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. A person with ordinary knowledge in the technical field to which the present invention belongs may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the definition of the claims.
Claims
1. A modification device for nonwoven fabric production, characterized in that: include: A mixing tank (1), wherein a return pipe (11) and a discharge pipe (12) are provided at the bottom of the mixing tank (1); A riser pipe (2) is coaxially arranged inside the mixing tank (1), and the bottom end of the riser pipe (2) penetrates and extends to the outside of the bottom of the mixing tank (1), and is provided with a feed inlet, and a hopper (13) is provided at the feed inlet of the mixing tank (1); An auger (3) is coaxially arranged inside the lifting pipe (2) and is used to lift the material to the top of the lifting pipe (2) and sprinkle it into the mixing tank (1); A driving component (4) is arranged on one side of the mixing tank (1) and is used to drive the auger (3) to rotate; The mixing tank (1) is provided with an external air duct (6) inside, the first end of the external air duct (6) is connected to an air supply module, the air supply module supplies air into the mixing tank (1) through the external air duct (6), an ion wind module is provided on one side of the mixing tank (1), the output end of the ion wind module is arranged in the external air duct (6), and the ion wind is transported into the mixing tank (1) through the external air duct (6) and by using the air supply module; The second end of the external air pipe (6) is connected to an air supply sleeve (5) for diffusing ion wind, and the air supply sleeve (5) is sleeved on the top end of the lifting pipe (2).
2. The nonwoven fabric production modifying device according to claim 1, characterized in that: The air supply sleeve (5) is configured as a double-layer structure having a first air cavity (501) inside, and a funnel-shaped flow guide section (51) is provided at the top of the air supply sleeve (5), so that a funnel-shaped second air cavity (502) capable of diffusing airflow to all sides is formed at the top of the first air cavity (501).
3. The nonwoven fabric production modifying device according to claim 2, characterized in that: A plurality of air balancing rings (52) are arranged in the first air cavity (501), and the second air cavity (502) is alternately fixed to the inner walls on both sides of the first air cavity (501), so that an air balancing flow channel (503) capable of evenly dispersing the airflow is formed between the plurality of air balancing rings (52).
4. The nonwoven fabric production modifying device according to claim 1, characterized in that: The driving component (4) comprises a driving motor and a transmission box, the input end of the transmission box is connected to the output end of the driving motor, and the auger (3) is connected to the output end of the transmission box.
5. The nonwoven fabric production modifying device according to claim 1, characterized in that: The ion wind module comprises an ion wind rod (7) and an ion generator (8) which are connected to each other; the ion wind rod (7) is arranged inside the external air duct (6) and is used to transport ion wind into the external air duct (6); and the ion generator (8) is arranged on the mixing tank (1).
6. The nonwoven fabric production modifying device according to claim 5, characterized in that: The first end of the external air duct (6) extends to the outside of the mixing tank (1) and is provided with a flange on the end surface, and the ion wind rod (7) is inserted into the first end of the external air duct (6) and is connected via the flange.
7. The nonwoven fabric production modifying device according to claim 1, characterized in that: The air supply module comprises a fan (9) and a connecting pipe (91), one end of the connecting pipe (91) is connected to the output end of the fan (9), and the other end of the fan (9) is connected to the external air duct (6).
8. The nonwoven fabric production modifying device according to claim 7, characterized in that: The connecting pipe (91) is connected in series with a heating component (92) for conveying hot air into the mixing tank (1).
9. The nonwoven fabric production modifying device according to claim 1, characterized in that: The return pipe (11) and the discharge pipe (12) are both provided with control valves.
10. The nonwoven fabric production modifying device according to claim 1, characterized in that: The blades of the auger (3) extend to above the top end of the rising pipe (2).