Device for detecting broken chloroprene rubber film

By using multiple diffuse reflection photoelectric detection switches to detect the strip breakage of the neoprene film during the neoprene production process, the problem of the film being easily entangled and causing equipment damage is solved, the detection efficiency is improved, and the dependence of manual monitoring is reduced.

CN222506576UActive Publication Date: 2025-02-18SHANXI HUOHUA SYNTHETIC RUBBER CO LTD
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Patent Information

Application Number
CN202421303869.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the production process of neoprene, neoprene film is easily wrapped around the extrusion roller, resulting in equipment damage. The existing technology relies on manual monitoring and has low efficiency and is not ideal.

Method used

A device for detecting the strip breaking of neoprene film was designed, and multiple diffuse photoelectric detection switches were used to detect the extruded neoprene film to determine whether the strip breaking occurred.

Benefits of technology

Through the use of multiple photoelectric detection switches, the efficiency of detecting neoprene film strip breaking is improved, the dependence of manual monitoring is reduced, and equipment damage is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a chloroprene rubber film broken belt detection device, and relates to the technical field of rubber film broken belt detection. Comprising a mounting frame provided with an extrusion roller, two mounting rods are mounted at the top of the mounting frame, the ends of the two mounting rods are fixedly connected with the same connecting rod, at least two movable frames are detachably arranged on the connecting rod, and a photoelectric detection switch used for detecting whether a chloroprene rubber film is broken or not is mounted on the front side of each movable frame in a liftable mode. The whole movable frame is in a U shape, a clamping groove is formed in the bottom of the movable frame, the movable frame is clamped on the connecting rod through the clamping groove, one side of the movable frame is in threaded connection with an adjusting screw rod, the end of the adjusting screw rod extends into the clamping groove, and the front side of the movable frame is fixedly connected with a fixed rod. The extruded chloroprene rubber film is detected through the photoelectric detection switches so as to judge whether the chloroprene rubber film is broken or not, and the chloroprene rubber film breaking detection efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber film break detection, in particular to a device for detecting chloroprene rubber film break. Background Art

[0002] Neoprene is a synthetic rubber produced by α-polymerization of chloroprene as the main raw material. It is widely used in weather-resistant products, viscose soles, coatings and rocket fuels. It has good physical and mechanical properties, and is resistant to oil, heat, flame, sunlight, ozone, acid and alkali, and chemical reagents. Its disadvantages are poor cold resistance and storage stability. It has high tensile strength, elongation, reversible crystallinity, and good adhesion.

[0003] During the production process of chloroprene rubber, a frozen film is formed through freezing and conversion. At this time, the chloroprene latex is transformed from a liquid to a solid film. This film is washed with water and extruded to form a soft film with a thickness of about 0.2 mm. This film has the characteristics of multiple micropores, low strength, and easy adhesion. It is very easy to be wrapped around the extrusion roller. If it is not discovered in time, it will cause damage to the equipment. Manual monitoring is generally used in the production of chloroprene rubber. Manual monitoring is inefficient and the effect is not ideal. Utility Model Content

[0004] The utility model provides a device for detecting a broken belt of a chloroprene rubber film, so as to solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for detecting broken chloroprene rubber film, comprising a mounting frame equipped with a squeezing roller, two mounting rods are installed on the top of the mounting frame, the ends of the two mounting rods are fixedly connected to the same connecting rod, at least two movable frames are detachably provided on the connecting rod, and a photoelectric detection switch for detecting whether the chloroprene rubber film is broken is installed on the front side of each movable frame in a liftable manner.

[0006] Furthermore, the movable frame is in a U-shape as a whole, and a slot is formed at the bottom thereof, and the movable frame is clamped on the connecting rod through the slot.

[0007] Furthermore, one side of the movable frame is threadedly connected with an adjusting screw whose end extends into the slot.

[0008] Furthermore, a fixing rod is fixedly connected to the front side of the movable frame, a through hole is formed at the end of the fixing rod, and grooves connected to the through hole are formed at the top and bottom of the fixing rod. The through hole is movably connected to a lifting rod whose two ends pass through the groove and the through hole, and the bottom end of the lifting rod is fixedly connected to a photoelectric detection switch, and an internal thread is formed in the through hole, and a stud for clamping the lifting rod is connected to the through hole through its internal thread.

[0009] Furthermore, a strip hole is formed at the top of one end of the mounting rod away from the connecting rod, and the mounting rod is mounted on the mounting frame through the cooperation between the strip hole and the bolt.

[0010] Furthermore, the photoelectric detection switch is a diffuse reflection photoelectric switch.

[0011] Compared with the prior art, the utility model provides a device for detecting a break in a chloroprene rubber film, which has the following beneficial effects: the device for detecting a break in a chloroprene rubber film detects an extruded chloroprene rubber film through a plurality of photoelectric detection switches to determine whether the film is broken, thereby improving the efficiency of detecting a break in a chloroprene rubber film. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model;

[0013] Figure 2 It is a structural schematic diagram of the connecting rod of the utility model;

[0014] Figure 3 It is a structural schematic diagram of the lifting rod of the utility model.

[0015] In the figure: 1. mounting frame; 2. squeezing roller; 3. mounting rod; 4. connecting rod; 5. movable frame; 6. slot; 7. fixing rod; 8. through hole; 9. strip groove; 10. lifting rod; 11. stud; 12. photoelectric detection switch; 13. adjusting screw; 14. strip hole. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] See also Figure 1-3 The utility model discloses a device for detecting a broken belt of a chloroprene rubber film, comprising a mounting frame 1 on which a squeezing roller 2 is installed, two mounting rods 3 are installed on the top of the mounting frame 1, the ends of the two mounting rods 3 are fixedly connected to the same connecting rod 4, at least two movable frames 5 are detachably provided on the connecting rod 4, and a photoelectric detection switch 12 for detecting whether the chloroprene rubber film is broken is installed on the front side of each movable frame 5 in a liftable manner.

[0018] The photoelectric detection switch 12 is a diffuse reflection photoelectric switch.

[0019] The photoelectric detection switch 12 is electrically connected to a controller that controls the emergency stop device.

[0020] A plurality of diffuse reflection type photoelectric switches are used to illuminate the rubber film. When the photoelectric switch receives the light reflected by the rubber film, it is considered that the rubber film is intact and no rubber is entangled with the squeeze roller 2. When the photoelectric switch does not receive the light reflected by the rubber film, it is considered that the rubber film is broken and the squeeze roller 2 is entangled with rubber.

[0021] Since the rubber film has microporous properties, it may happen that the rubber film is intact, but the light from the photoelectric switch passes through the micropores without reflecting light, which may lead to a misjudgment that the rubber film is broken. Therefore, the program uses the fact that two adjacent photoelectric switches cannot receive reflected light as a basis for judgment. The relevant equipment is interlocked and stopped urgently based on this signal.

[0022] Specifically, the movable frame 5 is in a U-shape as a whole, and a clamping slot 6 is formed at the bottom thereof. The movable frame 5 is clamped on the connecting rod 4 through the clamping slot 6 .

[0023] One side of the movable frame 5 is threadedly connected with an adjusting screw 13 whose end extends into the clamping slot 6 .

[0024] In this embodiment, when the movable frame 5 is clamped on the connecting rod 4 through the clamping slot 6, the position of the movable frame 5 on the connecting rod 4 can be adjusted to adjust the distance between adjacent photoelectric detection switches 12 to avoid interference.

[0025] When the position of the movable frame 5 is adjusted, the adjusting screw 13 is tightened, and the end of the adjusting screw 13 can press against the connecting rod 4, so that the movable frame 5 is not easy to slide relative to the connecting rod 4, so that the position of the movable frame 5 and the photoelectric detection switch 12 is maintained.

[0026] Specifically, a fixing rod 7 is fixedly connected to the front side of the movable frame 5, a through hole 8 is formed at the end of the fixing rod 7, and a strip groove 9 connected to the through hole 8 is formed at the top and bottom of the fixing rod 7. The through hole 8 is movably connected to a lifting rod 10 whose two ends pass through the strip groove 9 and the through hole 8, and the bottom end of the lifting rod 10 is fixedly connected to a photoelectric detection switch 12. The through hole 8 is formed with an internal thread, and the through hole 8 is connected to a stud 11 for clamping the lifting rod 10 through its internal thread.

[0027] In this embodiment, a hexagonal hole or a cross slot is provided at the end of the stud 11. When the stud 11 is loosened, the height of the lifting rod 10 can be adjusted, so that the height of the photoelectric detection switch 12 is adjusted. After the height adjustment is completed, the stud 11 can be tightened.

[0028] Specifically, a strip hole 14 is formed on the top of one end of the mounting rod 3 away from the connecting rod 4 , and the mounting rod 3 is mounted on the mounting frame 1 through the cooperation between the strip hole 14 and the bolt.

[0029] In this embodiment, the arrangement of the strip-shaped hole 14 can adjust the distance between the connecting rod 4 and the squeezing roller 2 when the bolts are used for installation.

[0030] In summary, the device for detecting a broken chloroprene rubber film detects the extruded chloroprene rubber film through a plurality of photoelectric detection switches 12 to determine whether the film is broken, thereby improving the efficiency of detecting a broken chloroprene rubber film.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for detecting a broken chloroprene rubber film, comprising a mounting frame (1) on which a squeezing roller (2) is mounted, characterized in that: Two mounting rods (3) are mounted on the top of the mounting frame (1); the ends of the two mounting rods (3) are fixedly connected to a same connecting rod (4); at least two movable frames (5) are detachably mounted on the connecting rod (4); and a photoelectric detection switch (12) for detecting whether the chloroprene rubber film is broken is mounted on the front side of each movable frame (5) in a movably movable manner.

2. The device for detecting a broken chloroprene rubber film according to claim 1, characterized in that: The movable frame (5) is U-shaped as a whole, and a clamping groove (6) is formed at the bottom thereof. The movable frame (5) is clamped on the connecting rod (4) through the clamping groove (6).

3. The device for detecting a broken chloroprene rubber film according to claim 2, characterized in that: One side of the movable frame (5) is threadedly connected to an adjusting screw (13) whose end extends into the clamping groove (6).

4. The device for detecting a broken chloroprene rubber film according to claim 1, characterized in that: A fixing rod (7) is fixedly connected to the front side of the movable frame (5), a through hole (8) is formed at the end of the fixing rod (7), a strip groove (9) communicating with the through hole (8) is formed at the top and bottom of the fixing rod (7), the through hole (8) is movably connected to a lifting rod (10) whose two ends pass through the strip groove (9) and the through hole (8), the bottom end of the lifting rod (10) is fixedly connected to a photoelectric detection switch (12), the through hole (8) is formed with an internal thread, and the through hole (8) is threadedly connected to a stud (11) for pressing the lifting rod (10) through its internal thread.

5. The device for detecting a broken chloroprene rubber film according to claim 1, characterized in that: A strip-shaped hole (14) is provided at the top of one end of the mounting rod (3) away from the connecting rod (4); the mounting rod (3) is mounted on the mounting frame (1) by the cooperation of the strip-shaped hole (14) and a bolt.

6. The device for detecting a broken chloroprene rubber film according to claim 1, characterized in that: The photoelectric detection switch (12) is a diffuse reflection photoelectric switch.