Wind power controller with protection structure
By designing a wind power controller with a protective structure, the electrical faults and reliability reduction caused by the lack of insulation and waterproof protection structure of the wind turbine control module are solved, and higher reliability and stability are achieved.
Patent Information
- Application Number
- CN202421185027.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The wind turbine control module lacks insulation and waterproof protection structure, resulting in electrical failures, circuit board corrosion and reduced reliability.
A wind power controller with protective structure is designed, using components such as front shell, side fixed wing, control panel and protective shell. The front shell is fixed by side fixed wing and side fixed plate, and the heat dissipation fan and waterproof insulating rubber pad are improved. Control module insulation and waterproof performance.
It effectively prevents electrical faults and circuit board corrosion, improves the reliability and stability of the control module, and ensures the normal operation of the wind turbine.
Smart Images

Figure CN222509726U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wind power controllers and relates to a wind power controller with a protective structure. Background Art
[0002] The wind turbine control module is one of the core components of the wind turbine generator set, and its function is to control the operation of the wind turbine, including starting, stopping, adjusting power output, etc. However, if the control module does not have insulation and waterproof protection structure, it will cause a series of problems.
[0003] First, the insulation problem of the control module. The working environment of wind turbines is usually harsh, affected by natural environmental factors such as high temperature, high humidity, salt spray, ice and snow. These factors will cause the electrical insulation performance of the control module to deteriorate, thereby causing electrical faults such as electric shock and short circuit, affecting the normal operation of the wind turbine.
[0004] Secondly, the waterproof problem of the control module. Wind turbines will be attacked by rain during operation, especially in marine environments, where salt spray and splashing waves will also pose a threat to the control module. If the control module does not have a waterproof protection structure, rain or salt water will enter the control module, which will cause circuit board corrosion, electrical component damage and other faults, thereby affecting the normal operation of the wind turbine.
[0005] In addition, the protection structure of the control module will also affect its reliability and stability. Since wind turbines are usually located in remote areas, maintenance and repair are difficult, so the control module is required to have high reliability and stability. If the control module does not have an effective protection structure, the probability of failure during use will increase, thus affecting the reliability of the entire wind turbine.
[0006] In summary, the lack of insulation and waterproof protection structure in the wind turbine control module will lead to a series of problems, including electrical failure, circuit board corrosion, damage to electrical components, etc., and will also affect its reliability and stability. Therefore, there is an urgent need for a wind turbine controller with a protective structure to solve the above problems. Utility Model Content
[0007] In view of the deficiencies in the prior art, the utility model aims to provide a wind power controller with a protective structure to solve the problems raised in the above background technology.
[0008] The utility model is realized by the following technical solutions: a wind power controller with a protective structure, comprising: a front shell, a side fixed wing and a control panel, wherein the control panel is arranged on the right side of the front end of the front shell;
[0009] A set of side fixing wings are provided at the upper ends of the left and right sides of the front shell, and a plurality of fixing holes are provided inside the two sets of side fixing wings. A set of side fixing plates are provided at the left and right ends of the rear side of the front shell, a side guide groove is provided on the right side of the front shell, and a heat dissipation guide groove is provided at the rear end of the front shell;
[0010] A wire interface is provided at the upper left end of the front shell, a main switch is provided at the rear side of the wire interface, a power interface is provided at the lower end of the wire interface, a group of cooling fans are provided on both sides of the left and right sides of the front shell, a protective shell is provided inside the two groups of cooling fans, and several groups of control modules are provided inside the protective shell.
[0011] As a preferred embodiment, the front shell is a rectangular structure, the interior of the front shell is a hollow structure, the front shell and the two groups of side fixing wings and two groups of side fixing plates are fixed by bolts, and the front shell can be fixed by the two groups of side fixing wings and two groups of side fixing plates.
[0012] As a preferred embodiment, the cross-section of the side fixing wings is an L-shaped structure, and the two groups of the side fixing wings are arranged in a mirror-image manner, and the two groups of the side fixing wings are connected and fixed to the inside of the external equipment box by bolts.
[0013] As a preferred embodiment, a rear plate is further provided at the rear end of the front shell, the heat dissipation guide groove is opened inside the rear plate, and the rear plate is engaged with the inner side of the right end of the front shell and fixed with bolts.
[0014] As a preferred embodiment, the control panel is a programmable control liquid crystal panel, and the control panel is connected to several groups of control modules through wires. Each group of control modules is a control device for controlling an external wind turbine, and several groups of control modules can be individually controlled through the control panel.
[0015] As a preferred embodiment, the wire interface is used to connect several groups of connecting wires of external wind turbines, the power interface is used to connect external power lines, and the main switch is used to control the total circuit flow of the control panel and several groups of control modules.
[0016] As a preferred embodiment, the two groups of cooling fans have the same specifications, and the cooling fan on the left side inhales air into the inside of the protective shell, and the cooling fan on the right side exhausts air to the outside of the protective shell. Several groups of control modules are provided with equipment cavities on the outside, and the inside of the equipment cavity can be quickly ventilated through the two groups of cooling fans.
[0017] As a preferred embodiment, the outer side of the protective shell and the inner side of the front shell are fitted and connected to each other, a waterproof insulating rubber pad is provided on the inner side of the protective shell, and several groups of control modules are fixed to the inner side of the protective shell by bolts, which can prevent leakage from occurring inside the protective shell and between several groups of control modules.
[0018] After adopting the above technical scheme, the beneficial effects of the utility model are: by using two groups of side fixing wings and two groups of side fixing plates, the front shell can be fixed; by using a control panel, several groups of control modules can be controlled individually; by using two groups of cooling fans, the inside of the equipment cavity can be quickly ventilated; by using waterproof insulating rubber pads, leakage can be prevented from occurring inside the protective shell and several groups of control modules. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 This is a schematic diagram of the structure of a wind power controller with a protective structure in the utility model from the right front side;
[0021] Figure 2 It is a schematic diagram of a top view of a wind power controller with a protective structure from the left rear of the utility model;
[0022] Figure 3 This is a rear view structural diagram of a wind power controller with a protective structure according to the utility model;
[0023] Figure 4 This is a schematic diagram of the front view of the interior of a protective shell in a wind power controller with a protective structure according to the utility model;
[0024] In the figure: 100 - front shell, 110 - side fixed wing, 120 - fixing hole, 130 - side guide groove, 140 - side fixing plate, 150 - heat dissipation guide groove, 160 - wire interface, 170 - power interface, 180 - main switch, 190 - cooling fan, 200 - protective shell, 210 - control module, 220 - control panel. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 4, a wind power controller with a protective structure, comprising: a front shell 100, a side fixed wing 110 and a control panel 220, wherein the control panel 220 is arranged on the right side of the front end of the front shell 100;
[0027] A set of side fixing wings 110 are provided at the upper ends of the left and right sides of the front shell 100, and a plurality of fixing holes 120 are provided inside the two sets of side fixing wings 110. A set of side fixing plates 140 are provided at the left and right ends of the rear side of the front shell 100. A side guide groove 130 is provided on the right side of the front shell 100, and a heat dissipation guide groove 150 is provided at the rear end of the front shell 100.
[0028] A wire interface 160 is provided at the upper left end of the front shell 100, a main switch 180 is provided on the rear side of the wire interface 160, a power interface 170 is provided at the lower end of the wire interface 160, a group of cooling fans 190 are provided on both sides of the left and right sides of the front shell 100, a protective shell 200 is provided inside the two groups of cooling fans 190, and several groups of control modules 210 are provided inside the protective shell 200.
[0029] The front shell 100 is a rectangular structure, and the interior of the front shell 100 is a hollow structure. The front shell 100 and the two sets of side fixing wings 110 and the two sets of side fixing plates 140 are all fixed by bolts, and the front shell 100 can be fixed by the two sets of side fixing wings 110 and the two sets of side fixing plates 140.
[0030] The cross section of the side fixing wings 110 is an L-shaped structure. The two sets of side fixing wings 110 are arranged in a mirror-image manner. The two sets of side fixing wings 110 are connected and fixed to the inside of the external equipment box by bolts.
[0031] A rear plate is also provided at the rear end of the front shell 100, and a heat dissipation guide groove 150 is opened inside the rear plate. The rear plate is engaged with the inner side of the right end of the front shell 100 and fixed by bolts.
[0032] The control panel 220 is a programmable control liquid crystal panel. The control panel 220 is connected to several groups of control modules 210 through wires. Each group of control modules 210 is a control device for controlling an external wind turbine. Several groups of control modules 210 can be individually controlled through the control panel 220.
[0033] The wire interface 160 is used to connect several groups of connecting wires of external wind turbines, the power interface 170 is used to connect external power lines, and the main switch 180 is used to control the total circuit flow of the control panel 220 and several groups of control modules 210.
[0034] The two groups of cooling fans 190 have the same specifications, and the left cooling fan 190 inhales air into the inside of the protective shell 200, and the right cooling fan 190 exhausts air to the outside of the protective shell 200. Equipment cavities are provided on the outside of several groups of control modules 210, and the inside of the equipment cavity can be quickly ventilated through the two groups of cooling fans 190.
[0035] The outer side of the protective shell 200 and the inner side of the front shell 100 are fitted and connected to each other. A waterproof insulating rubber pad is provided on the inner side of the protective shell 200. Several groups of control modules 210 are fixed to the inner side of the protective shell 200 by bolts, which can prevent leakage from occurring inside the protective shell 200 and the several groups of control modules 210.
[0036] See also Figure 1-Figure 4 As the first embodiment of the utility model: In order to solve the problem that the working environment of the wind turbine generator set is usually harsh and is affected by natural environmental factors such as high temperature, high humidity, salt fog, ice and snow, these factors will cause the electrical insulation performance of the control module 210 to decrease, thereby causing electrical faults such as electric shock and short circuit, affecting the normal operation of the wind turbine, the control panel 220 is a programmable control liquid crystal panel, the control panel 220 is connected to several groups of control modules 210 through wires, when the staff needs to use the control panel 220 to control the external wind turbine, the control module 210 is controlled by operating the control panel 220 to control the external wind turbine. When used for a long time, more heat is accumulated inside the equipment cavity. Since the two groups of heat dissipation fans 190 have the same specifications, and the left heat dissipation fan 190 inhales air to the inside of the protective shell 200, and the right heat dissipation fan 190 exhausts air to the outside of the protective shell 200, the two groups of heat dissipation fans 190 can provide a rapid ventilation function inside the equipment cavity, and ensure that several groups of control modules 210 and the control panel 220 inside the equipment cavity can operate at normal temperature.
[0037] See also Figure 1-Figure 4 , as the second embodiment of the utility model: based on the description in the above embodiments, further, since a waterproof insulating rubber pad is provided on the inner side of the protective shell 200, when the humidity of the external environment is high, the waterproof insulating rubber pad can insulate and waterproof the inside of the protective shell 200, thereby ensuring the normal operation of several groups of control modules 210 and preventing electrical faults such as electric shock and short circuit from causing the normal operation of the wind turbine.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A wind power controller with a protective structure, comprising: A front shell (100), a side fixed wing (110) and a control panel (220), wherein: the control panel (220) is provided on the right side of the front end of the front shell (100); A group of side fixing wings (110) are provided at the upper ends of both left and right sides of the front shell (100), a plurality of fixing holes (120) are provided inside the two groups of side fixing wings (110), a group of side fixing plates (140) are provided at both left and right ends of the rear side of the front shell (100), a side guide groove (130) is provided on the right side of the front shell (100), and a heat dissipation guide groove (150) is provided at the rear end of the front shell (100); A wire interface (160) is provided at the upper left end of the front shell (100), a main switch (180) is provided at the rear side of the wire interface (160), a power interface (170) is provided at the lower end of the wire interface (160), a group of cooling fans (190) are provided on both left and right sides of the front shell (100), a protective shell (200) is provided inside the two groups of cooling fans (190), and a plurality of control modules (210) are provided inside the protective shell (200).
2. A wind power controller with a protective structure according to claim 1, characterized in that: The front shell (100) is a rectangular structure, the interior of the front shell (100) is a hollow structure, and the front shell (100) and the two groups of side fixing wings (110) and the two groups of side fixing plates (140) are all connected and fixed by bolts.
3. A wind power controller with a protective structure according to claim 2, characterized in that: The cross section of the side fixing wings (110) is an L-shaped structure, and the two groups of the side fixing wings (110) are arranged in a mirror-image manner. The two groups of the side fixing wings (110) are connected and fixed to the inside of the external equipment box by bolts.
4. A wind power controller with a protective structure according to claim 2, characterized in that: The rear end of the front shell (100) is also provided with a rear plate, the heat dissipation guide groove (150) is opened inside the rear plate, and the rear plate is engaged with the inner side of the right end of the front shell (100) and fixed by bolt connection.
5. The wind power controller with a protective structure according to claim 1, characterized in that: The control panel (220) is a programmable control liquid crystal panel, and the control panel (220) is connected to a plurality of groups of control modules (210) via wires, and each group of control modules (210) is a control device for controlling an external wind turbine generator.
6. The wind power controller with a protective structure according to claim 1, characterized in that: The wire interface (160) is used to connect several groups of connecting wires of external wind turbines, the power interface (170) is used to connect external power lines, and the main switch (180) is used to control the total circuit flow of the control panel (220) and several groups of control modules (210).
7. The wind power controller with a protective structure according to claim 1, characterized in that: The two groups of heat dissipation fans (190) have the same specifications, and the heat dissipation fans (190) on the left side inhale air into the inside of the protective shell (200), while the heat dissipation fans (190) on the right side exhaust air out of the protective shell (200), and equipment cavities are provided on the outsides of the control modules (210) of the groups.
8. The wind power controller with a protective structure according to claim 7, characterized in that: The outer side of the protective shell (200) and the inner side of the front shell (100) are fitted and connected to each other, a waterproof insulating rubber pad is provided on the inner side of the protective shell (200), and a plurality of groups of control modules (210) are fixed to the inner side of the protective shell (200) by bolt connection.