Pressure swing adsorption nitrogen making and drying integrated device

By designing a cooling mechanism in the pressure-switching adsorption nitrogen production device, the problem of uneven water flow temperature is solved, and more efficient gas cooling and drying effects are achieved.

CN222510810UActive Publication Date: 2025-02-21JIANGYIN YANGTIAN GAS EQUIP CO LTD
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Patent Information

Application Number
CN202421177501.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-21
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing pressure-switching nitrogen-making device has uneven water flow temperature during the cooling process, resulting in unsatisfactory gas cooling effect.

Method used

A integrated device for pressure-switching adsorption nitrogen production and drying is designed, and the cooling mechanism includes a cooling cylinder, a partition, a flow guide hole, a circulating water pump, a snake-shaped cooling pipe and a cooling fan, which increases the contact area between the coolant and the air flow and Contact time to achieve a more uniform cooling effect.

Benefits of technology

The cooling efficiency is improved, so that the temperature of the gas in the cooling cylinder is more uniform, thereby improving the gas drying effect and the overall efficiency of the nitrogen production process.

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Abstract

The utility model discloses a pressure swing adsorption nitrogen making and drying integrated device which comprises a placing base, the top of the placing base is fixedly connected with a gas storage tank, the top of the placing base is fixedly connected with a drying box, a drying assembly is arranged in the drying box, the top of the drying box is connected with a connecting pipe in a penetrating mode, and the connecting pipe is fixedly connected with the placing base. One end of the connecting pipe extends into the air storage tank, and a cooling mechanism is arranged on the drying box. The utility model relates to the technical field of nitrogen generation. According to the pressure swing adsorption nitrogen generation and drying integrated device, cooling liquid circulating in the snake-shaped cooling pipe can be cooled through the arranged cooling mechanism, the cooling efficiency of the cooling liquid is improved by increasing the contact area of the cooling liquid and airflow and prolonging the contact time of the cooling liquid and the airflow, meanwhile, cooling is more uniform when the cooling liquid circularly flows, and the cooling efficiency is improved. And air conveniently enters the cooling cylinder to cool the air in the connecting pipe, and water vapor in the air is conveniently cooled, so that the air is conveniently dried, and the using effect is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of nitrogen production, in particular to a pressure swing adsorption nitrogen production and drying integrated device. Background Art

[0002] The principle of nitrogen production by pressure swing adsorption is to produce nitrogen through the different adsorption amounts of oxygen and nitrogen in the air by the adsorbent (carbon molecular sieve) at different pressures. When the pressure increases, a large amount of oxygen is adsorbed, and the product nitrogen passes through the bed. When the pressure decreases, the adsorption amount of oxygen decreases, and the adsorbed oxygen is desorbed and discharged. The adsorbent is the core part of the nitrogen production equipment. Excessive water and oil in the compressed air will cause the adsorption effect of the adsorbent to decline.

[0003] Publication number CN 112777575 A discloses a pressure swing adsorption nitrogen making device, including a base, a gas storage tank, a drying box, a water tank and a pressure swing adsorption nitrogen making machine body. The gas storage tank, the drying box, the water tank and the pressure swing adsorption nitrogen making machine body are fixedly installed on the top of the base from left to right in sequence, and the tops of both sides of the gas storage tank are respectively fixedly connected with an air inlet pipe and an air outlet pipe. This pressure swing adsorption nitrogen making device, through the filtering mechanism, allows the impurities in the air to be blocked by the filter before the air enters the pressure swing adsorption nitrogen making machine body, thereby improving the quality of the air entering the pressure swing adsorption nitrogen making machine body, and people can control the rotation of the hand wheel to make the two threaded rods rotate simultaneously under the transmission of the two connecting gears and the chain, thereby driving the frame to move, so that the clean filter enters the interior of the filter box, and the dirty filter is separated from the interior of the filter box. The operation is simple and quick, so that people can clean the dirty filter without shutting off the air supply.

[0004] However, the nitrogen generating device has the following shortcomings: when in use, the device can cool the water flow inside the water tank, so that it can enter the cooling cylinder to cool the gas. However, the water inside the water tank is often cooled only by the fan above and the stirring paddle below, and the cooling effect is uneven, resulting in uneven temperature of the water flow entering the cooling cylinder, and the cooling effect on the gas is not ideal.

[0005] To this end, the utility model provides a pressure swing adsorption nitrogen production and drying integrated device to solve the above problems. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a pressure swing adsorption nitrogen production and drying integrated device to solve the above problems.

[0007] To achieve the above object, the utility model is realized by the following technical solutions: A pressure swing adsorption nitrogen production and drying integrated device, including a placement base, on the top of the placement base is fixedly connected with a gas storage tank, on the top of the placement base is fixedly connected with a drying box, a drying component is arranged in the drying box, the top of the drying box is penetrated and connected with a connecting pipe, one end of the connecting pipe extends into the gas storage tank, and a cooling mechanism is arranged on the drying box;

[0008] The cooling mechanism includes a cooling cylinder fixedly sleeved on the connecting pipe, a partition is fixedly connected in the cooling cylinder, the inner wall of the partition is connected with the outer wall of the connecting pipe, a diversion hole is opened on the partition, on the top of the placement base is fixedly connected with a cooling box, a circulating water pump is fixedly connected in the cooling box, the water inlet end of the circulating water pump is fixedly connected with a return pipe, one end of the return pipe extends into the cooling cylinder, the water outlet end of the circulating water pump is fixedly connected with a serpentine cooling pipe, one end of the serpentine cooling pipe is fixedly connected with a water delivery pipe, one end of the water delivery pipe extends into the cooling cylinder, one side of the cooling box is penetrated and connected with a heat dissipation box, a ventilation grille is arranged on one side of the heat dissipation box, and a plurality of heat dissipation fans are fixedly connected in the heat dissipation box.

[0009] Preferably, the drying component includes a plurality of storage boxes fixedly connected in the drying box, a hollowed-out plate is fixedly connected in the storage box, a plurality of desiccants are arranged on the hollowed-out plate, and a plurality of ventilation holes are opened at the bottom of the storage box. By arranging the drying component, the gas entering the drying box can be dried, which is convenient for subsequent nitrogen production.

[0010] Preferably, a pressure swing adsorption nitrogen generator body is fixedly connected to the top of the placement base, two filter boxes are fixedly connected to the top of the placement base, the top of the two filter boxes is fixedly connected with the same U-shaped pipe, one side of the corresponding filter box is penetrated and connected with a first air delivery pipe, one end of the first air delivery pipe extends into the drying box, one side of the corresponding filter box is penetrated and connected with a second air delivery pipe, and one end of the second air delivery pipe extends into the pressure swing adsorption nitrogen generator body. By arranging the pressure swing adsorption nitrogen generator body, filter boxes, U-shaped pipe, first air delivery pipe and second air delivery pipe in combination, nitrogen production processing can be conveniently carried out.

[0011] Preferably, three U-shaped brackets are fixedly connected to the inner wall of one side of the filter box, a U-shaped sealing gasket is fixedly connected in the U-shaped bracket, an installation block is arranged on one side of the filter box, three filter nets are fixedly connected to one side of the installation block, one side of the filter net slides and extends into the filter box, and one side of the filter net slides and extends into the corresponding U-shaped bracket. By arranging the U-shaped bracket, U-shaped sealing gasket, installation frame and filter net in combination, the gas passing through the filter box can be filtered at multiple levels.

[0012] Preferably, three fastening grooves are provided on both sides of the mounting block, and disassembly blocks are provided on both sides of the mounting block. Three locking rods are slidably inserted and connected on one side of the disassembly block, and one end of the locking rod slides and extends into the corresponding fastening groove. The mounting block can be conveniently and firmly fixed on the filter box by using the fastening grooves, disassembly blocks and locking rods in combination.

[0013] Preferably, one end of the locking rod is fixedly connected to a pull rod, and the pull rod slides through the disassembly block. A synchronization plate is provided on one side of the disassembly block, and one side of the synchronization plate is connected to the corresponding three pull rods. By using the provided pull rod and synchronization plate in combination, multiple locking rods can be conveniently pulled to move synchronously.

[0014] Preferably, a spring is provided on the sliding sleeve on the pull rod, one end of the spring is connected to the disassembly block, and one end of the spring is connected to the locking rod. The provided spring can provide elastic force to the locking rod, so that it is convenient for it to be tightened in the fastening groove.

[0015] Preferably, a sealing frame is fixedly connected to one side of the mounting block, and one side of the sealing frame contacts the outer wall of the filter box. The sealing frame can seal the contact gap between the mounting block and the filter box to prevent gas leakage.

[0016] Beneficial Effects

[0017] The utility model provides a pressure swing adsorption nitrogen production and drying integrated device. Compared with the prior art, it has the following beneficial effects:

[0018] (1) The integrated pressure swing adsorption nitrogen production and drying device can cool the coolant circulating inside the serpentine cooling tube by means of a cooling mechanism, and improve the cooling efficiency by increasing the contact area and contact time between the coolant and the airflow. At the same time, the coolant is cooled more evenly during circulation, which facilitates the coolant to enter the cooling tube to cool the gas in the connecting tube, and facilitates the cooling of the water vapor inside the connecting tube, thereby facilitating the drying thereof and achieving a better use effect.

[0019] (2) The integrated pressure swing adsorption nitrogen production and drying device can perform multi-stage filtration of impurities in the gas through the two filter boxes. At the same time, the filter screen can be easily disassembled and cleaned to prevent dust and impurities accumulated on it from clogging, thereby improving the filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional diagram of the external structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the relevant structure of the cooling mechanism of the utility model;

[0022] Figure 3It is a schematic diagram of the internal structure of the cooling box in the present utility model;

[0023] Figure 4 It is a schematic cross-sectional view of the internal structure of the filter box in the present utility model;

[0024] Figure 5 It is an assembly drawing related to the C-shaped bracket and the filter net in the present utility model;

[0025] Figure 6 It is a schematic diagram of the connection structure between the disassembly and assembly block and the installation block in the present utility model.

[0026] In the figure: 1. Placing base; 2. Gas storage tank; 3. Drying box; 4. Drying component; 401.置物盒; 402. Hollowed-out plate; 403. Desiccant; 404. Ventilation holes; 5. Connecting pipe; 6. Cooling cylinder; 7. Partition board; 8. Diversion holes; 9. Cooling box; 10. Circulating water pump; 11. Return pipe; 12. Serpentine cooling pipe; 13. Water delivery pipe; 14. Heat dissipation box; 15. Ventilation grille; 16. Heat dissipation fan; 17. Pressure swing adsorption nitrogen generation machine body; 18. Filter box; 19. C-shaped pipe; 20. First air supply pipe; 21. Second air supply pipe; 22. C-shaped bracket; 23. C-shaped gasket; 24. Installation block; 25. Filter net; 26. Fastening groove; 27. Disassembly and assembly block; 28. Locking rod; 29. Pull rod; 30. Synchronous plate; 31. Spring; 32. Sealing frame. Detailed implementation manners

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0028] Embodiment 1:

[0029] Please refer to Figure 1 , Figure 2 and Figure 3 , a pressure swing adsorption nitrogen generation and drying integrated device, including a placing base 1, a gas storage tank 2 fixedly connected to the top of the placing base 1, a drying box 3 fixedly connected to the top of the placing base 1, a drying component 4 arranged in the drying box 3, a connecting pipe 5 penetrating through the top of the drying box 3, one end of the connecting pipe 5 extending into the gas storage tank 2, and a cooling mechanism arranged on the drying box 3;

[0030] The cooling mechanism includes a cooling cylinder 6 fixedly sleeved on the connecting pipe 5, a partition 7 is fixedly connected inside the cooling cylinder 6, the inner wall of the partition 7 is connected to the outer wall of the connecting pipe 5, a guide hole 8 is opened on the partition 7, a cooling box 9 is fixedly connected to the top of the placement base 1, a through hole is provided on the top of the cooling box 9 for convenient air outlet, a circulating water pump 10 is fixedly connected inside the cooling box 9, a return pipe 11 is fixedly connected to the water inlet end of the circulating water pump 10, one end of the return pipe 11 extends into the cooling cylinder 6, a serpentine cooling pipe 12 is fixedly connected to the water outlet end of the circulating water pump 10, and the serpentine cooling pipe 12 is fixedly connected to the water outlet end of the circulating water pump 10. A water pipe 13 is fixedly connected to one end, and one end of the water pipe 13 extends into the cooling cylinder 6. A heat sink 14 is connected to one side of the cooling box 9, and the heat sink 14 is connected to the inside of the cooling box 9. A ventilation grille 15 is provided on one side of the heat sink 14, and a plurality of heat dissipation fans 16 are fixedly connected to the heat sink 14; the drying component 4 includes a plurality of storage boxes 401 fixedly connected to the drying box 3, a hollow plate 402 is fixedly connected to the storage box 401, a plurality of desiccants 403 are provided on the hollow plate 402, and a plurality of air holes 404 are provided at the bottom of the storage box 401.

[0031] Embodiment 2:

[0032] See also Figures 1 to 6, on the basis of the first embodiment, this embodiment provides a technical solution: a pressure swing adsorption nitrogen generator body 17 is fixedly connected to the top of the placement base 1, two filter boxes 18 are fixedly connected to the top of the placement base 1, and the same U-shaped pipe 19 is fixedly connected to the tops of the two filter boxes 18. One side of the corresponding filter box 18 is penetrated and connected with a first air supply pipe 20, and one end of the first air supply pipe 20 extends into the drying box 3. One side of the corresponding filter box 18 is penetrated and connected with a second air supply pipe 21, and one end of the second air supply pipe 21 extends into the pressure swing adsorption nitrogen generator body 17; three U-shaped brackets 22 are fixedly connected to one side inner wall of the filter box 18, a U-shaped sealing gasket 23 is fixedly connected inside the U-shaped bracket 22, and the U-shaped sealing gasket 23 is made of rubber material. An installation block 24 is arranged on one side of the filter box 18. Three filter meshes 25 are fixedly connected to one side of the installation block 24. One side of the filter mesh 25 slides and extends into the filter box 18, and one side of the filter mesh 25 slides and extends into the corresponding U-shaped bracket 22 and abuts against the U-shaped sealing gasket 23 inside the U-shaped bracket 22; three fastening grooves 26 are opened on both sides of the installation block 24. Disassembly and assembly blocks 27 are arranged on both sides of the installation block 24. Three locking rods 28 are slidably inserted through one side of the disassembly and assembly block 27, and one end of the locking rod 28 slides and extends into the corresponding fastening groove 26; one end of the locking rod 28 is fixedly connected with a pull rod 29, and the pull rod 29 slidably penetrates through the disassembly and assembly block 27. A synchronous plate 30 is arranged on one side of the disassembly and assembly block 27, and one side of the synchronous plate 30 is connected to the corresponding three pull rods 29; a spring 31 is slidably sleeved on the pull rod 29, one end of the spring 31 is connected to the disassembly and assembly block 27, and one end of the spring 31 is connected to the locking rod 28; a sealing frame 32 is fixedly connected to one side of the installation block 24, the sealing frame 32 is made of rubber material, and one side of the sealing frame 32 is in contact with the outer wall of the filter box 18.

[0033] At the same time, the content not described in detail in this specification belongs to the prior art well known to those skilled in the art.

[0034] Working principle: When in use, the gas in the gas storage tank 2 enters the drying box 3 through the connecting pipe 5, and in this connecting pipe 5, it will exchange heat and cool down with the coolant in the cooling cylinder 6, so that the water vapor contained in it will condense, which is convenient for it to be absorbed and dried by the desiccant 403. At the same time, the circulating water pump 10 can be started, and the circulating water pump 10 absorbs the coolant into the cooling cylinder 6 through the return pipe 11. The coolant enters the serpentine cooling pipe 12 and then flows back to the cooling cylinder 6 through the water pipe 13. At the same time, multiple cooling fans 16 can be started, and the multiple cooling fans 16 blow air to the serpentine cooling pipe 12 to dissipate heat, so that it can quickly cool down and facilitate its cooling. After that, the gas enters the cooling cylinder 6. After being dried, the gas enters the two filter boxes 18 in turn through the first air supply pipe 20. After being filtered by multiple filter screens 25, it is transported to the pressure swing adsorption nitrogen generator body 17 through the second air supply pipe 21, which is convenient for the pressure swing adsorption nitrogen generator body 17 to produce nitrogen. When it is necessary to clean the filter screen 25, it is only necessary to pull the two synchronous plates 30. The synchronous plate 30 pulls the locking rod 28 to move through the pull rod 29 and squeezes the spring 31 at the same time. When the locking rod 28 is disengaged from the fastening groove 26, the mounting block 24 can be pulled out. At this time, the filter screen 25 can be cleaned. If installation is required, the reverse operation can be performed.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0036] In the description of this article, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, or a connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pressure swing adsorption nitrogen production and drying integrated device, comprising a placement base (1), characterized in that: The top of the placement base (1) is fixedly connected with a gas storage tank (2). The top of the placement base (1) is fixedly connected with a drying box (3). A drying component (4) is arranged in the drying box (3). The top of the drying box (3) is penetrated and connected with a connecting pipe (5). One end of the connecting pipe (5) extends into the gas storage tank (2). A cooling mechanism is arranged on the drying box (3). The cooling mechanism includes a cooling cylinder (6) fixedly sleeved on the connecting pipe (5). A partition plate (7) is fixedly connected in the cooling cylinder (6). The inner wall of the partition plate (7) is connected with the outer wall of the connecting pipe (5). A diversion hole (8) is opened on the partition plate (7). The top of the placement base (1) is fixedly connected with a cooling box (9). A circulating water pump (10) is fixedly connected in the cooling box (9). The water inlet end of the circulating water pump (10) is fixedly connected with a return pipe (11). One end of the return pipe (11) extends into the cooling cylinder (6). The water outlet end of the circulating water pump (10) is fixedly connected with a serpentine cooling pipe (12). One end of the serpentine cooling pipe (12) is fixedly connected with a water delivery pipe (13). One end of the water delivery pipe (13) extends into the cooling cylinder (6). One side of the cooling box (9) is penetrated and connected with a heat dissipation box (14). An air ventilation grille (15) is arranged on one side of the heat dissipation box (14). A plurality of heat dissipation fans (16) are fixedly connected in the heat dissipation box (14).

2. The integrated pressure swing adsorption nitrogen production and drying device according to claim 1, characterized in that: The drying component (4) includes a plurality of storage boxes (401) fixedly connected in the drying box (3). A hollowed-out plate (402) is fixedly connected in the storage box (401). A plurality of desiccants (403) are arranged on the hollowed-out plate (402). A plurality of ventilation holes (404) are opened at the bottom of the storage box (401).

3. The integrated pressure swing adsorption nitrogen production and drying device according to claim 1, characterized in that: The top of the placement base (1) is fixedly connected with a pressure swing adsorption nitrogen generator body (17). The top of the placement base (1) is fixedly connected with two filter boxes (18). The tops of the two filter boxes (18) are fixedly connected with the same U-shaped pipe (19). A first air delivery pipe (20) is penetrated and connected to one side of the corresponding filter box (18). One end of the first air delivery pipe (20) extends into the drying box (3). A second air delivery pipe (21) is penetrated and connected to one side of the corresponding filter box (18). One end of the second air delivery pipe (21) extends into the pressure swing adsorption nitrogen generator body (17).

4. The integrated pressure swing adsorption nitrogen production and drying device according to claim 3 is characterized in that: Three U-shaped brackets (22) are fixedly connected to the inner wall of one side of the filter box (18). A U-shaped gasket (23) is fixedly connected in the U-shaped bracket (22). An installation block (24) is arranged on one side of the filter box (18). Three filter nets (25) are fixedly connected to one side of the installation block (24). One side of the filter net (25) slidably extends into the filter box (18). One side of the filter net (25) slidably extends into the corresponding U-shaped bracket (22).

5. The integrated pressure swing adsorption nitrogen production and drying device according to claim 4, characterized in that: Three fastening grooves (26) are provided on both sides of the installation block (24), and disassembly blocks (27) are provided on both sides of the installation block (24). Three locking rods (28) are slidably inserted and connected on one side of the disassembly block (27), and one end of the locking rod (28) slides and extends into the corresponding fastening groove (26).

6. The integrated pressure swing adsorption nitrogen production and drying device according to claim 5, characterized in that: One end of the locking rod (28) is fixedly connected to a pull rod (29), and the pull rod (29) slides through the disassembly block (27). A synchronization plate (30) is provided on one side of the disassembly block (27), and one side of the synchronization plate (30) is connected to the corresponding three pull rods (29).

7. The integrated pressure swing adsorption nitrogen production and drying device according to claim 6, characterized in that: The sliding sleeve on the pull rod (29) is provided with a spring (31), one end of the spring (31) is connected to the disassembly block (27), and one end of the spring (31) is connected to the locking rod (28).

8. The integrated pressure swing adsorption nitrogen production and drying device according to claim 4, characterized in that: A sealing frame (32) is fixedly connected to one side of the mounting block (24), and one side of the sealing frame (32) is in contact with the outer wall of the filter box (18).

Citation Information

Patent Citations

  • Pressure swing adsorption nitrogen making device

    CN112777575A