Bidirectional edging rewinder
By designing a two-way blade rewinding machine, using a two-way retracting and unwinding mechanism and a sliding guide wheel set, the problem of insufficient blade caused by wear of the blade wheel in the prior art is solved, and multiple reverse blades of the diamond wire are realized Adjustment improves the quality of the finished product.
Patent Information
- Application Number
- CN202421105178.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-20
AI Technical Summary
After long-term use of the existing blade rewinding machine, the blade wheel wears, causing the primary blade to fail to meet the expected requirements, affecting the quality of the finished product.
A two-way blade rewinding machine is designed, using a two-way retraction and unwinding mechanism, which can be reversely opened and re-edited on the same device, and the bidirectional output and tension monitoring of the diamond wire are achieved through the sliding guide wheel set and the tension adjustment wheel.
The two-way retracting and unwinding function of the diamond wire is realized, and the blade level of the diamond wire can be adjusted multiple times through the reverse edge opening, meeting the expected requirements and improving the quality of the finished product.
Smart Images

Figure CN222523871U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting line sharpening equipment, in particular to a bidirectional sharpening and rewinding machine. Background Art
[0002] Sharpening and rewinding machines are mostly used for sharpening diamond wires. The diamond wires are ground using a sharpening wheel to obtain sharp cutting wires.
[0003] The common sharpening and rewinding machines on the market usually unwind the material on one side, sharpen it, and then rewind it on the other side. Since the sharpening wheel may wear out during long-term use, the sharpening degree that can be achieved in one sharpening may not meet the expected requirements, affecting the quality of the finished product. Utility Model Content
[0004] In view of the shortcomings of the above-mentioned existing production technology, the applicant provides a bidirectional sharpening and rewinding machine with a reasonable structure, which can rewind and sharpen in both directions. If the sharpening cannot meet the expected requirements at one time, the sharpening can be performed again in the reverse direction on the same device.
[0005] The technical solution adopted by the utility model is as follows:
[0006] A two-way bladed rewinding machine comprises a rewinding and unwinding mechanism and a bladed mechanism. The rewinding and unwinding mechanisms are symmetrically arranged on both sides of the bladed mechanism and have a two-way rewinding and unwinding function.
[0007] The reeling and unreeling mechanism includes an I-shaped wheel for winding the diamond wire, a power source for driving the I-shaped wheel to rotate, and a tightening member for limiting the I-shaped wheel.
[0008] A sliding guide wheel group is arranged on the output direction of the diamond wire on the I-shaped wheel, and a traction wheel and a tension adjustment wheel are arranged on the output direction of the sliding guide wheel group; the diamond wire enters the sharpening mechanism after passing through the sliding guide wheel group, the traction wheel and the tension adjustment wheel, and the diamond wire output from the sharpening mechanism enters the reeling and winding mechanism on the other side.
[0009] As a further improvement of the above technical solution:
[0010] The reeling and unreeling mechanisms on both sides each have an independent power source.
[0011] The power source of the rewinding and unwinding mechanism is a motor, and the motor is connected to the wheel shaft of the I-shaped wheel by a belt transmission.
[0012] The belt transmission structure between the motor and the wheel shaft of the I-shaped wheel includes a balance wheel for resisting the transmission belt.
[0013] A tightening cylinder is arranged on the side of the I-shaped wheel facing away from the motor.
[0014] The sliding guide wheel group comprises two unpowered guide wheels, the relative position between the two unpowered guide wheels is constant, and the two unpowered guide wheels slide back and forth at the same time.
[0015] A steering guide wheel group is provided in the output direction of the sliding guide wheel group, and the steering guide wheel group and the sliding guide wheel group slide back and forth synchronously.
[0016] The power source of the tension adjustment wheel adopts a servo motor, the output shaft of the servo motor is connected with a swing rod, and the tension adjustment wheel is rotatably connected to the other end of the swing rod.
[0017] At least one of the traction wheels has a tension monitoring function.
[0018] The sharpening mechanism comprises a plurality of sharpening wheels, and a dust collecting groove is arranged below the sharpening wheels; the traction wheels and the tension adjusting wheels on both sides of the sharpening mechanism are symmetrically arranged.
[0019] The beneficial effects of the utility model are as follows:
[0020] The main advantage of the utility model is that the reeling and unreeling mechanism can rotate forward and reverse, and each reeling and unreeling mechanism can be used for unwinding and rewinding. If the sharpening does not meet the expected requirements, the original reeling part can be used as the unwinding part and the original unwinding part as the rewinding part on the same device, and the reverse output sharpening can be performed again until the sharpening degree of the diamond wire meets the expected requirements.
[0021] In the utility model, the I-shaped wheels of the reeling and winding mechanism are each equipped with a sliding guide wheel group, and the two unpowered guide wheels of the sliding guide wheel group are driven by the diamond wire. When the diamond wire is pressed on one of the unpowered guide wheels, the guide wheel rotates, and the other guide wheel does not move. The two unpowered guide wheels slide with the swing of the diamond wire wound on the I-shaped wheels, playing a guiding and traction role.
[0022] Each side of the reeling and unreeling mechanism of the utility model is also provided with a tension regulating wheel for monitoring and regulating the tensioning force on the diamond wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall structure of the utility model, with a casing.
[0024] Figure 2 This is a schematic diagram of the entire structure of the utility model, in which the casing is hidden and the reeling and unreeling mechanism on one side is displayed.
[0025] Figure 3 This is a schematic diagram of the entire structure of the utility model, in which the casing is hidden and the reeling and unreeling mechanism on the other side is displayed.
[0026] Figure 4 for Figure 3 The enlarged view of part A is used to show the structure of the sliding guide wheel group.
[0027] Figure 5It is a schematic diagram of the power structure of the retracting and unreeling mechanism of the utility model.
[0028] Figure 6 It is a schematic diagram of the power structure of the retractable and unreeling mechanism of the utility model from another perspective.
[0029] Figure 7 It is the front view of the blade sharpening mechanism of the utility model.
[0030] Figure 8 It is a schematic diagram of the power principle of the tension adjustment wheel of the utility model.
[0031] Among them: 1. Winding and unwinding mechanism; 2. Blade sharpening mechanism; 3. Sliding guide wheel set; 4. Traction wheel; 5. Tension adjustment wheel;
[0032] 101, I-shaped wheel; 102, motor; 103, transmission belt; 104, balance wheel; 105, tightening cylinder;
[0033] 201, sharpening wheel; 202, dust collecting tank; 203, air blowing pipe;
[0034] 301. Non-powered guide wheel; 302. Steering guide wheel assembly;
[0035] 501. servo motor; 502. rocker arm. DETAILED DESCRIPTION
[0036] The specific implementation of the present utility model is described below in conjunction with the accompanying drawings.
[0037] like Figure 1-Figure 8 As shown, the bidirectional blade-opening rewinding machine of this embodiment includes a rewinding and unwinding mechanism 1 and a blade-opening mechanism 2. The rewinding and unwinding mechanism 1 is symmetrically arranged on both sides of the blade-opening mechanism 2 and has a bidirectional rewinding and unwinding function.
[0038] The reeling and unreeling mechanism 1 includes an I-shaped wheel 101 for winding the diamond wire, a power source for driving the I-shaped wheel 101 to rotate, and a tightening member for limiting the I-shaped wheel 101.
[0039] A sliding guide wheel group 3 is arranged on the output direction of the diamond wire on the I-shaped wheel 101, and a traction wheel 4 and a tension adjustment wheel 5 are arranged on the output direction of the sliding guide wheel group 3; the diamond wire enters the sharpening mechanism 2 after passing through the sliding guide wheel group 3, the traction wheel 4 and the tension adjustment wheel 5, and the diamond wire output from the sharpening mechanism 2 enters the reeling and winding mechanism 1 on the other side.
[0040] The reeling and unreeling mechanisms 1 on both sides respectively have independent power sources.
[0041] The power source of the winding and unwinding mechanism 1 is a motor 102 , and the motor 102 is connected to the axle of the I-shaped wheel 101 by belt transmission.
[0042] The belt transmission structure between the motor 102 and the axle of the spool 101 includes a balance wheel 104 for resisting the transmission belt 103 .
[0043] A tightening cylinder 105 is provided on the side of the I-shaped wheel 101 facing away from the motor 102 .
[0044] The sliding guide wheel group 3 includes two non-powered guide wheels 301. The relative position between the two non-powered guide wheels 301 is constant, and they slide back and forth at the same time.
[0045] A steering guide wheel group 302 is provided in the output direction of the sliding guide wheel group 3, and the steering guide wheel group 302 and the sliding guide wheel group 3 slide back and forth synchronously.
[0046] The power source of the tension adjustment wheel 5 is a servo motor 501 . The output shaft of the servo motor 501 is connected to a swing rod 502 . The tension adjustment wheel 5 is rotatably connected to the other end of the swing rod 502 .
[0047] At least one of the traction wheels 4 has a tension monitoring function.
[0048] The sharpening mechanism 2 includes a plurality of sharpening wheels 201 , and a dust collecting tank 202 is provided below the sharpening wheels 201 ; the traction wheels 4 and the tension adjusting wheels 5 on both sides of the sharpening mechanism 2 are symmetrically arranged.
[0049] The specific structure and working principle of the utility model are as follows:
[0050] like Figure 1-Figure 3 As shown, the blade opening rewinding machine includes a frame, a blade opening mechanism 2 is in the middle of the frame, and winding and unwinding mechanisms 1 are symmetrically arranged on both sides of the blade opening mechanism 2. In this embodiment, in order to allow the winding and unwinding mechanisms 1 on both sides to have winding and unwinding functions, two sets of winding and unwinding mechanisms 1 with the same structure are used for installation.
[0051] The reeling and unwinding mechanism 1 includes an I-shaped wheel 101 installed at the bottom of the frame. Figure 5 The push cylinder 105 shown is tightened, and the other end is Figure 6 The power source shown is driven. The power source includes a motor 102, a transmission belt 103 driven by the motor 102, and the transmission belt 103 is tensioned on the motor shaft and the axle of the I-shaped wheel 101. In order to ensure that the transmission belt 103 is in a tensioned state, a balance wheel 104 is installed on the side wall of the frame to press the transmission belt 103 on the outside.
[0052] At this point, the I-shaped wheel 101 is installed, and the diamond wire on the I-shaped wheel 101 is led out and passed through Figure 4The sliding guide wheel group 3 shown. The sliding guide wheel group 3 slides back and forth in the track on the frame. One set of sliding guide wheel group 3 has two non-powered guide wheels 301, and a gap is reserved between the two non-powered guide wheels 301 for a diamond wire to pass through. Since the I-shaped wheel 101 is large in size, the lead-out position of the diamond wire will be along Figure 4 The left and right direction changes in the diamond wire push the non-powered guide wheel 301 to slide back and forth. When the diamond wire swings to the left, it presses on the non-powered guide wheel 301 on the left, and the non-powered guide wheel 301 on the left rotates; when the diamond wire swings to the right, it presses on the non-powered guide wheel 301 on the right, and the non-powered guide wheel 301 on the right rotates.
[0053] A set of unpowered guide wheels 301 is also provided with a steering guide wheel set 302. The steering guide wheel set 302 consists of two mutually perpendicular guide wheels and is used to guide the diamond wire to the traction wheel 4. After passing through the traction wheel 4 and the tension adjustment wheel 5, the diamond wire is introduced into the side sharpening mechanism 2.
[0054] Each side of the sliding guide wheel group 3 has at least one tension adjustment wheel 5, and the tension adjustment wheel 5 is composed of Figure 8 The servo motor 501 shown senses the tensioning force and adjusts the rocker 502 to ensure the constancy of the tensioning force; at least one of the traction wheels 4 is equipped with a sensor to assist in sensing the tensioning force.
[0055] Combined with reference Figure 7 and Figure 8 The sharpening mechanism 2 is composed of a plurality of sharpening wheels 201, each of which has an air blowing pipe 203. A dust collecting groove 202 is provided below the sharpening wheel 201 for collecting the dust generated by sharpening.
[0056] The utility model can grind the same roll of diamond wire multiple times without disassembling the I-shaped wheel 101, so as to meet the grinding requirements of actual working conditions.
[0057] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.
Claims
1. A bidirectional blade-opening rewinding machine, comprising a reeling and unreeling mechanism (1) and a blade-opening mechanism (2), characterized in that: The reeling and unwinding mechanism (1) is symmetrically arranged on both sides of the blade opening mechanism (2) and has a two-way reeling and unwinding function. The reeling and unreeling mechanism (1) comprises an I-shaped wheel (101) for winding the diamond wire, a power source for driving the I-shaped wheel (101) to rotate, and a tightening member for limiting the I-shaped wheel (101). A sliding guide wheel group (3) is arranged on the output direction of the diamond wire on the I-shaped wheel (101), and a traction wheel (4) and a tension adjustment wheel (5) are arranged on the output direction of the sliding guide wheel group (3); the diamond wire enters the blade sharpening mechanism (2) after passing through the sliding guide wheel group (3), the traction wheel (4) and the tension adjustment wheel (5), and the diamond wire output from the blade sharpening mechanism (2) enters the reeling and unreeling mechanism (1) on the other side.
2. The bidirectional blade-opening rewinding machine according to claim 1, characterized in that: The reeling and unreeling mechanisms (1) on both sides respectively have independent power sources.
3. The bidirectional blade-opening rewinding machine according to claim 2, characterized in that: The power source of the winding and unwinding mechanism (1) is a motor (102), and the motor (102) is connected to the axle of the I-shaped wheel (101) by belt transmission.
4. The bidirectional blade-opening rewinding machine according to claim 3, characterized in that: The belt transmission structure between the motor (102) and the axle of the I-shaped wheel (101) comprises a balance wheel (104) for resisting against the transmission belt (103).
5. The bidirectional blade-opening rewinding machine according to claim 3, characterized in that: A tightening cylinder (105) is provided on the side of the I-shaped wheel (101) facing away from the motor (102).
6. The bidirectional blade-opening rewinding machine according to claim 1, characterized in that: The sliding guide wheel group (3) comprises two non-powered guide wheels (301), the relative position between the two non-powered guide wheels (301) is constant, and the two non-powered guide wheels (301) slide back and forth simultaneously.
7. The bidirectional blade-opening rewinding machine according to claim 6, characterized in that: A steering guide wheel group (302) is provided in the output direction of the sliding guide wheel group (3), and the steering guide wheel group (302) and the sliding guide wheel group (3) slide back and forth synchronously.
8. The bidirectional blade-opening rewinding machine according to claim 1, characterized in that: The power source of the tension adjustment wheel (5) is a servo motor (501), the output shaft of the servo motor (501) is connected to a swing rod (502), and the tension adjustment wheel (5) is rotatably connected to the other end of the swing rod (502).
9. The bidirectional blade-opening rewinding machine according to claim 1, characterized in that: At least one of the traction wheels (4) has a tension monitoring function.
10. The bidirectional blade-opening rewinding machine according to claim 1, characterized in that: The blade sharpening mechanism (2) comprises a plurality of blade sharpening wheels (201), and a dust collecting trough (202) is supported below the blade sharpening wheels (201); the traction wheels (4) and the tension adjustment wheels (5) on both sides of the blade sharpening mechanism (2) are symmetrically arranged.