Bag supply system
By designing a package supply system, including separation modules, narrowband sorting modules, package supply tables and main control modules, the problem of relying on manual placement of goods in the existing technology is solved, and fully automatic mechanical package supply is realized, reducing costs and improving the degree of automation of the system.
Patent Information
- Application Number
- CN202421190416.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing cross-belt supply and packaging goods mainly rely on manual labor, resulting in the human-effect limitation of sorting processing capacity, site turnover rate and parcel sorting quantity. Automatic packaging systems need to be developed to reduce labor investment.
A package supply system is designed, including a separation module, a narrowband sorting module, a package supply table and a main control module. The stacked packages are separated into a flat state through the separation module. The narrowband sorting module transmits the packages to the corresponding package supply table through the transfer component. The main control module coordinates and arranges to realize fully automatic mechanical package supply.
The fully automatic machinery has been realized to complete the sorting and supply package work, which reduces manpower investment, reduces costs, increases the degree of automation of the system, makes it more stable and controllable, and improves the efficiency of manual control of enterprises.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of logistics sorting, in particular to a package supply system. Background Art
[0002] With the rapid development of the express delivery industry, the application of automated logistics sorting equipment is becoming more and more widespread. Automated logistics sorting equipment can be divided into linear cross-belt sorting machines and circular cross-belt sorting machines. The parcel is scanned by the parcel supply table to obtain parcel information, and then put on the trolley through the conveyor belt. When the trolley reaches the corresponding destination grid, it can carry out the unloading action to complete the sorting task. The whole process is highly automated and intelligent.
[0003] The existing cross-belt package supply platform mostly relies on manual work. The placement process includes but is not limited to taking out the goods / packages and laying them flat on the package supply platform, so that the recognition module above the package supply platform can recognize the goods / packages and automatically assign them to the position where they should arrive at the sorting grid. Therefore, the work link of placing the goods / packages on the package supply platform consumes a lot of manual labor, which makes the sorting processing capacity, site turnover rate and the number of packages sorted all limited by human efficiency. In view of this, it is necessary to develop an automatic package supply system suitable for the cross-belt package supply platform area to reduce manual input and improve the automation of logistics sorting. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model proposes a package supply system, which can automatically complete the sorting and supplying of packages, reduce the use of manpower, reduce costs, and be more stable and controllable.
[0005] The utility model discloses a package supply system, comprising a separation module, a narrow-band sorting module, a plurality of package supply platforms and a main control module, wherein the separation module is used to separate a plurality of packages from a stacked state to a completely flat state; the narrow-band sorting module comprises a conveying path and a transmission frame composed of a plurality of conveying components arranged in an array, the conveying path is vertically ringed on the outer ring of the transmission frame, and one end of the conveying path is connected to the end of the conveying path of the separation module, and the packages are conveyed to the corresponding package supply platforms through the conveying path; the plurality of package supply platforms are used to receive the packages conveyed by the conveying components; the separation module, the narrow-band sorting module and the package supply platform are all communicatively connected to the main control module.
[0006] In an optional embodiment, it also includes an import module, which is arranged between the separation module and the narrow-band sorting module and is used to transfer the package from the end of the separation module to the narrow-band sorting module; one end of the conveying channel is connected to the end of the import module.
[0007] In an optional embodiment, the separation module includes a destacking module and a flattening module, the destacking module is used to separate multiple packages from a stacked state to a preliminary flattened state; the separation module is used to separate multiple packages from the preliminary flattened state to a completely flattened state.
[0008] In an optional embodiment, the de-stacking module includes a plurality of conveyor belt segments, and there are height differences and conveying speed differences between the plurality of conveyor belt segments.
[0009] In an optional embodiment, the tiling module includes a plurality of transmission modules arranged in an array, and the plurality of transmission modules are arranged in an array of at least 3 rows and at least 6 columns.
[0010] In an optional embodiment, a guide portion is provided between the narrow-band sorting module and the package supplying platform, and the guide portion is used to collect the packages delivered by the narrow-band sorting module and guide them in a directional manner onto the corresponding package supplying platform.
[0011] In an optional embodiment, a visual recognition module is further included, which is communicatively connected to the main control module and is used to capture the location of the package in real time and transmit the location information of the package to the main control module.
[0012] In an optional embodiment, the transmission frame includes a track, a plurality of the transmission components are arranged on the track, and the transmission components rotate on the transmission frame via the track.
[0013] In an optional embodiment, the conveying assembly includes a second conveyor belt, a bracket and a roller, the bracket is connected to the track, the roller is arranged at both ends of the bracket, and the second conveyor belt is sleeved on the outer side of the roller.
[0014] Compared with the prior art, the utility model has the following advantages:
[0015] The utility model can automatically separate the disorderly stacked package piles into a state where each package is flat and independent through the cooperation of the separation module, the narrow-band sorting module, the package supply platform and the main control module, and then transmit them to the narrow-band sorting module; through the sorting action of multiple transmission components on the narrow-band sorting module, the packages can be transmitted to the corresponding package supply platform channels in turn to complete the package supply and sorting work; in the above-mentioned package supply and sorting process, the separation module, the narrow-band sorting module and the package supply platform are all controlled by the main control module, and the overall arrangement of the main control module can greatly improve the automation of the use of the system, so that the sorting and supplying work can be completed fully automatically and mechanically in the package supply and sorting process, reducing the use of manpower and reducing the cost, and the system is more stable and controllable than manual operation, and can also improve the management and control efficiency of the enterprise's labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0017] Figure 1 It is a structural schematic diagram of the package supply system of the utility model.
[0018] 1-separation module, 11-destacking module, 111-conveyor belt section, 12-laying module, 121-conveyor module, 2-import module, 3-narrow-band sorting module, 31-conveyor assembly, 4-package supply platform, 5-guide part, 51-ramp, 52-first conveyor belt. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application is described and illustrated below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not intended to limit the present application. Based on the embodiments provided in the present application, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present application.
[0020] Obviously, the drawings described below are only some examples or embodiments of the present application. For ordinary technicians in this field, the present application can also be applied to other similar scenarios based on these drawings without creative work. In addition, it can also be understood that although the efforts made in this development process may be complicated and lengthy, for ordinary technicians in this field related to the content disclosed in this application, some changes in design, manufacturing or production based on the technical content disclosed in this application are just conventional technical means, and should not be understood as insufficient content disclosed in this application.
[0021] Reference to "embodiments" in this application means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those of ordinary skill in the art that the embodiments described in this application may be combined with other embodiments without conflict.
[0022] Unless otherwise defined, the technical terms or scientific terms involved in this application should be understood by people with ordinary skills in the technical field to which this application belongs. The words "one", "a", "a", "the" and the like involved in this application do not indicate a quantitative limitation, and may represent the singular or plural. The terms "include", "comprise", "have" and any of their variations involved in this application are intended to cover non-exclusive inclusions; for example, a process, method, system, product or device that includes a series of steps or modules (units) is not limited to the listed steps or units, but may also include steps or units that are not listed, or may also include other steps or units inherent to these processes, methods, products or devices. The words "connect", "connected", "coupled" and the like involved in this application are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The "multiple" involved in this application refers to two or more. "And / or" describes the association relationship of associated objects, indicating that there may be three relationships, for example, "A and / or B" can represent: A exists alone, A and B exist at the same time, and B exists alone. The character " / " generally indicates that the objects before and after are in an "or" relationship. The terms "first", "second", "third", etc. involved in this application are only used to distinguish similar objects and do not represent a specific ordering of the objects.
[0023] Example 1
[0024] See also Figure 1 The utility model embodiment discloses a package supply system, including a separation module 1, a narrow-band sorting module 3, a plurality of package supply platforms 4 and a main control module, wherein the separation module 1 is used to separate a plurality of packages from a stacked state to a completely flat state; the narrow-band sorting module 3 includes a conveying path and a transmission frame composed of a plurality of transmission components 31 arranged in an array, wherein the conveying path is vertically ringed on the outer ring of the transmission frame, and one end of the conveying path is connected to the end of the transmission path of the separation module 1; the package is conveyed to the corresponding package supply platform 4 through the conveying path; the plurality of package supply platforms 4 are used to receive the packages conveyed by the transmission components 31; the separation module 1, the narrow-band sorting module 3 and the package supply platform 4 are all communicatively connected to the main control module.
[0025] Specifically, it also includes an import module 2, which is arranged between the separation module 1 and the narrow-band sorting module 3 and is used to transfer the package from the end of the separation module 1 to the narrow-band sorting module 3; one end of the conveying channel is connected to the end of the import module 2.
[0026] Specifically, the separation module 1, the narrow-band sorting module 3 and the package supply platform 4 all perform controllable traveling mechanical movements under the control of the main control module to separate the stacked packages, transport and sort the packages one by one to the corresponding package supply platform 4, and finally transport the packages to the cross-belt equipment for logistics sorting.
[0027] Specifically, the separation module 1 separates the parcels from a stacked state to a flat state, so as to fully display the appearance of the parcels; the import module 2 transfers the parcels from the end of the separation module 1 to the head end of the narrow-band sorting module 3, so as to increase the distance between the parcels and prevent the parcels from being in a stacked state when being transferred to the narrow-band sorting module 3, thereby avoiding the problem of incorrect sorting of stacked parcels in the narrow-band sorting module 3.
[0028] Specifically, in the narrow-band sorting module 3, a plurality of conveying components 31 are vertically ringed on the outer ring of the transmission frame so that they can rotate around the transmission frame. The package is placed above the conveying component 31, so that the conveying component 31 can drive the package to rotate on the outer ring of the transmission frame, so that each conveying component 31 can quickly convey the package to the corresponding package supply table 4, and then quickly move away, waiting to receive the next package and perform the corresponding sorting and supplying work.
[0029] Therefore, the utility model can automatically separate the messy pile of packages into a state where each package is flat and independent, and transmit the independent packages from the end of the separation module 1 to the narrow-band sorting module 3 through the import module 2, wherein the import module 2 can further increase the distance between each package; through the sorting action of multiple conveying components 31 on the narrow-band sorting module 3, the packages can be sequentially transmitted to the corresponding channels of the package supply platform 4 to complete the package supply and sorting work; in the above-mentioned package supply and sorting process, the separation module 1, the narrow-band sorting module 3 and the package supply platform 4 are all controlled by the main control module. Through the overall arrangement of the main control module, the automation of the use of this system can be greatly improved, so that in the package supply and sorting process, the sorting and supplying work can be completed fully automatically and mechanically, reducing the use of manpower and reducing the cost. Moreover, compared with manual operation, this system is more stable and controllable, and can also improve the efficiency of enterprise manual management and control.
[0030] In an optional embodiment, the separation module 1 includes a destacking module 11 and a laying module 12, the destacking module 11 is used to separate multiple packages from a stacked state to a preliminary laying state; the separation module 1 is used to separate multiple packages from the preliminary laying state to a completely laying state.
[0031] In an optional embodiment, the de-stacking module 11 includes a plurality of conveyor belt segments 111, and there are height differences and conveying speed differences between the plurality of conveyor belt segments 111. The de-stacking module 11 mainly separates the packages from the mixed state through the height differences and speed differences between the plurality of conveyor belt segments 111. When the packages enter from the head end of the de-stacking module 11 and are about to reach the end thereof, the packages can be shaken off and separated into a preliminary flat state, which is convenient for the subsequent further flattening work.
[0032] In an optional embodiment, the tiling module 12 includes a plurality of transmission modules 121 arranged in an array, and the plurality of transmission modules 121 are arranged in an array of at least 3 rows and at least 6 columns. Preferably, the transmission modules 121 are arranged in an 8×4 matrix, that is, in the tiling module 12, the transmission modules 121 are arranged in a matrix of 4 rows along the forward direction of the module and 8 columns perpendicular to the forward direction. Specifically, the optimal separation sequence and path corresponding to each transmission module 121 are analyzed by the data algorithm set in the main control module, and the corresponding transfer instructions are given to each transmission module 121. The separation and pulling distance of the cargo parcels are realized by pausing and speed difference of the transmission modules 121 in front, behind, left and right of the parcels, and the tiling arrangement of multiple parcels is automatically completed to prevent the misclassification of parcels caused by the stacking of parcels.
[0033] In an optional embodiment, a guide portion 5 is provided between the narrow-band sorting module 3 and the package supply platform 4 , and the guide portion 5 is used to collect the packages delivered by the narrow-band sorting module 3 and guide them in a directional manner onto the corresponding package supply platform 4 .
[0034] Specifically, the guide part 4 includes a ramp 51, which is preferably a ramp 51 inclined downward, so that when the parcel is transferred from the narrow-band sorting module 3 to the parcel supplying platform 4, it can first slide smoothly from the ramp 51 to the parcel supplying platform 4 to wait for distribution and sorting. The ramp 51 can prevent the parcels from being piled up on the guide part 5, limit the transfer direction and position of the parcels, and also shorten the time for the parcels to enter the parcel supplying platform 4.
[0035] Another preferred embodiment is that the guide part 5 preferably includes a ramp 51 and a first conveyor belt 52, and the ramp 51 is preferably a ramp 51 that is inclined downward, so that when the parcel is transferred from the narrow-band sorting module 3 to the package supply platform 4, it can first slide gently from the ramp 51 to the first conveyor belt 52, and then be sent to the package supply platform 4. The ramp 51 can prevent the parcel from being piled up on the guide part 5, limit the conveying direction and position of the parcel, and also shorten the time for the parcel to enter the package supply platform 4. In addition, the coordinated use of the ramp 51 and the first conveyor belt 52 can ensure that the parcels enter the package supply platform 4 one by one, avoiding the problem of parcels stacking and entering the package supply platform 4 when the parcels are quickly transferred, resulting in sorting errors. Specifically, the first conveyor belt 52 may also have an anti-stacking function, which can be realized by a stacking program algorithm preset in the first conveyor belt 52.
[0036] In an optional embodiment, a visual recognition module is further included, which is communicatively connected to the main control module and is used to capture the location of the package in real time and transmit the location information of the package to the main control module.
[0037] Specifically, when the visual recognition module recognizes that the package is located above the flattening module 12, the optimal separation order and path are calculated through data algorithm analysis, and the corresponding operation instructions are sent to each conveying module 121 to drive the package operation. Through the pauses and speed differences of the conveying modules 121 located in front of, behind, left and right of the package, the separation and pulling distance of the cargo package are achieved, and the flattening arrangement of multiple packages is automatically completed to prevent the stacking of packages and the misclassification of items.
[0038] In an optional embodiment, the transmission frame includes a track, and a plurality of the transmission components 31 are arranged on the track, and the transmission components 31 rotate on the transmission frame through the track. The transmission components 31 are used to drive the packages to move to the corresponding package supply platform 4 to complete the automatic package supply and sorting work.
[0039] In an optional embodiment, the conveying assembly 31 includes a second conveyor belt, a bracket and a roller, the bracket is connected to the track, the roller is arranged at both ends of the bracket, and the second conveyor belt is sleeved on the outside of the roller. Specifically, the transmission direction of the second conveyor belt is perpendicular to the track, so that when the package needs to be conveyed to the guide part 5, the translation movement of the second conveyor belt can drive the package to move smoothly, and in the process of rapid sorting, the stability of the package when being sorted can also be relatively maintained to prevent the items in the package from being broken.
[0040] Specifically, when the visual recognition module recognizes that the package is located above the narrow-band sorting module 3, the data algorithm is used to analyze and calculate the unloading path of the package from the conveying component 31, and a corresponding conveying instruction is given to each conveying component 31, so that the roller drives the second conveyor belt carrying the package to operate, thereby completing the unloading work of conveying the package from the narrow-band sorting module 3 to the package supply table 4 / guide part 5.
[0041] Preferably, the cross-section of the second conveyor belt on the conveyor assembly 31 is a rectangular structure with a width of 180-220mm and a length of 1100-1300mm, and the preferred size is 200mm in length and 1200mm in width. This size is convenient for pre-sorting small-sized items, such as pens or notebooks, and is also convenient for sorting small-volume but long-width items, such as rolls or rods of about 100mm. The length of the conveyor assembly 31 is set so that the system is suitable for the supply and sorting of small items, which can greatly save the supply and sorting space; and each conveyor assembly 31 is spliced by screw connection, and multiple conveyor assemblies 31 are combined to form a conveyor path, which is vertically ringed on the outer ring of the transmission frame. This structure allows the conveyor assembly 31 on the narrow-band sorting module 3 to circulate into the end of the import module 2 and circulate for receiving packages. The narrow-band sorting module 3 can also adjust the rotation speed of the conveyor path and the conveying speed of the second conveyor belt in the conveyor assembly 31 under the control of the main control module, so that it can adjust the use efficiency according to the actual supply demand.
[0042] Preferably, the conveying component 31 is located on the track and moves in such a way that the transmission frame includes a track, and multiple conveying components 31 are arranged on the track. The conveying component 31 rotates with the rotation of the track, and at the same time drives the package to move to the corresponding side of the package supply platform 4, and then the package is conveyed to the package supply platform 4 through a second conveyor belt, thereby completing the automatic package supply and sorting work.
[0043] Another preferred way for the conveying component 31 to move on the track is that the transmission frame includes a track, and multiple conveying components 31 are arranged on the track. They rotate around the transmission frame along the track under the drive of power. During this process, the second conveyor belt on the conveying component 31 smoothly conveys the package to the package supply platform 4 in a direction perpendicular to the track to complete the automatic package supply work.
[0044] Specifically, when the package is conveyed to the package supply platform 4, the main control module calculates the package supply path through data algorithm analysis, gives action instructions to the package supply platform 4, makes the part of the package supply platform 4 that carries the package operate, and conveys the package to the cross belt, completing the package supply link.
[0045] The utility model can greatly improve the automation of package supply work, so that the package sorting and supply work can be completed fully automatically during the package supply and sorting process, reducing the use of manpower and reducing costs. Moreover, compared with manual operation, the system is more stable and controllable, and can also improve the enterprise's manual management and control efficiency.
[0046] Example 2
[0047] The utility model also provides a package supply method based on the package supply system provided in Example 1, the method comprising:
[0048] S1: Under the control of the main control module, multiple packages are separated from a stacked state to a completely flat state through the separation module 1;
[0049] S2: The flat-laid parcels are transferred from the end of the separation module 1 to the narrow-band sorting module 3 through the import module 2;
[0050] S3: The narrowband sorting module 3, under the control of the main control module, calculates the optimal unloading path through data algorithm analysis, and delivers the packages one by one to the package supply table 4 corresponding to the optimal unloading path;
[0051] S4: The package supply station 4 receives the package, and under the control of the main control module, calculates the package supply path through data algorithm analysis, and transmits the package to the cross belt device for the next step of sorting.
[0052] The utility model performs the parcel sorting work in the package supply process through the above method, and can automatically separate the messy stacked package pile into a state where each package is flat and independent, and transmits the independent package from the end of the separation module 1 to the narrow-band sorting module 3 through the introduction module 2, wherein the introduction module 2 can further increase the distance between each package; through the sorting action of multiple transmission components 31 on the narrow-band sorting module 3, the packages can be sequentially transmitted to the corresponding package supply platform 4 channels to complete the package supply and sorting work; wherein, the separation module 1, the narrow-band sorting module 3 and the package supply platform 4 are all controlled by the main control module, and through the overall arrangement of the main control module, the automation of the use of the system can be greatly improved, so that the sorting and supplying work can be completed fully automatically and mechanically in the package supply and sorting process, reducing the use of manpower and reducing the cost, and the system is more stable and controllable than manual operation, and can also improve the management and control efficiency of the enterprise's manual labor.
[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A package supply system, characterized in that: The invention comprises a separation module (1), a narrowband sorting module (3), a plurality of package supply platforms (4) and a main control module, wherein the separation module (1) is used to separate a plurality of packages from a stacked state into a completely flat state; the narrowband sorting module (3) comprises a conveying path composed of a plurality of conveying components (31) arranged in an array and a transmission frame, wherein the conveying path is vertically ringed on the outer ring of the transmission frame, and one end of the conveying path is connected to the end of the conveying path of the separation module (1), and the packages are conveyed to the corresponding package supply platforms (4) through the conveying path; the plurality of package supply platforms (4) are used to receive packages conveyed by the conveying components (31); the separation module (1), the narrowband sorting module (3) and the package supply platforms (4) are all connected to the main control module in communication.
2. The package supply system according to claim 1, characterized in that: The invention also comprises an import module (2), wherein the import module (2) is arranged between the separation module (1) and the narrow-band sorting module (3) and is used for transferring the parcel from the end of the separation module (1) to the narrow-band sorting module (3); one end of the conveying channel is connected to the end of the import module (2).
3. The package supply system according to claim 1, characterized in that: The separation module (1) comprises a destacking module (11) and a flattening module (12); the destacking module (11) is used to separate a plurality of packages from a stacked state to a preliminary flattened state; and the separation module (1) is used to separate a plurality of packages from packages in the preliminary flattened state to a completely flattened state.
4. The package supply system according to claim 3, characterized in that: The de-stacking module (11) comprises a plurality of conveyor belt segments (111), and there are height differences and conveying speed differences between the plurality of conveyor belt segments (111).
5. The package supply system according to claim 3, characterized in that: The tiling module (12) comprises a plurality of transmission modules (121) arranged in an array, wherein the plurality of transmission modules (121) are arranged in an array of at least 3 rows and at least 6 columns.
6. The package supply system according to claim 1, characterized in that: A guide part (5) is provided between the narrow-band sorting module (3) and the package supply platform (4), and the guide part (5) is used to collect the packages transmitted by the narrow-band sorting module (3) and guide them in a directional manner onto the corresponding package supply platform (4).
7. The package supply system according to any one of claims 1 to 6, characterized in that: It also includes a visual recognition module, which is in communication with the main control module and is used to capture the location of the package in real time and transmit the location information of the package to the main control module.
8. The package supply system according to claim 1, characterized in that: The transmission frame comprises a track, a plurality of the transmission components (31) are arranged on the track, and the transmission components (31) rotate on the transmission frame via the track.
9. The package supply system according to claim 8, characterized in that: The conveying assembly (31) comprises a second conveying belt, a bracket and a roller, the bracket is connected to the track, the roller is arranged at two ends of the bracket, and the second conveying belt is sleeved on the outside of the roller.